Intelligent hydraulic precision leveler

Abstract

The utility model discloses an intelligent hydraulic precision leveler which comprises a protective cover. The device is placed at a proper working place, meanwhile, a deformed workpiece is placed on a conveying rolling wheel, the conveying rolling wheel rotates on the surface of a fixing rod, the workpiece can be better moved and conveyed to a measuring rolling wheel through assistance of the conveying rolling wheel, a bearing rolling wheel rotates in a second reserved groove, supporting force can be provided for the workpiece, and the workpiece can be accurately measured. When the workpiece enters the gap between the measuring roller and the bearing roller for the first time, the deformed workpiece lifts the measuring roller according to the deformation degree, then compresses the reset spring under the connection of the first connecting rod, enables the reset spring to store elastic potential energy, and transmits the elastic potential energy to the pressure scale sensor. The pressure scale sensor can adjust the size and correction force of the leveling assembly according to the received pressure, and then the machined part is moved to the tail end of the device after correction.

Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic leveling of steel plates, in particular to an intelligent hydraulic precision leveling machine. Background Art

[0002] Hydraulic leveling machine is a machine that realizes the correction of objects through hydraulic system, and is mainly used in metal processing, construction, shipbuilding and other fields. It can change the shape and size of the workpiece through the action of hydraulic cylinder, and process the originally uneven object into the required shape and size.

[0003] The hydraulic leveling machines on the market require manual measurement of the deformation size of the deformed workpiece during use, and then adjust the leveling components to correct the workpiece. This method cannot further improve production efficiency during large-scale production, and thus cannot meet the needs of users. Therefore, technical personnel in this field provide an intelligent hydraulic precision leveling machine to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to provide an intelligent hydraulic precision leveling machine to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An intelligent hydraulic precision leveling machine comprises a protective cover and a base;

[0007] Preferably, a protective cover is fixedly connected to the upper end of the base, one end of the protective cover is fixedly connected to a console, a first reserved groove is provided at the lower end of the protective cover, a second reserved groove is provided at the upper end of the base, a receiving and leveling mechanism is provided in the first reserved groove and the second reserved groove, a movable bin is provided in the protective cover, a detection mechanism is provided in the movable bin, and a transmission mechanism is provided at the upper end of the base;

[0008] Preferably, the transmission mechanism comprises a fixed rod, a transmission roller and a roller groove, the upper end of the base is provided with a plurality of roller grooves, the roller grooves are fixedly connected with a fixed rod, the surface of the fixed rod is rotatably connected with a transmission roller, and the transmission roller is rotatably connected in the roller groove;

[0009] Preferably, the detection mechanism includes a pressure scale sensor, a reset spring, a receiving block, a limit rod, a limit groove, a first connecting rod and a fixed block, the bottom wall of the movable bin is fixedly connected with the fixed block, the upper end of the fixed block is fixedly connected with the limit rod, the upper end of the limit rod is fixedly connected with the pressure scale sensor, the movable bin and the first reserved groove are movably connected with the first connecting rod, a penetrating limit groove is provided on the surface of the first connecting rod, the limit rod is slidably connected in the limit groove, the receiving block is fixedly connected to the surface of the first connecting rod, and the receiving block is slidably connected to the surface of the limit rod, a reset spring is arranged between the pressure scale sensor and the receiving block, and the reset spring is arranged on the surface of the limit rod;

[0010] Preferably, the receiving and leveling mechanism comprises a measuring roller, a second connecting rod, a rotating groove, a receiving roller and a leveling assembly, wherein the measuring roller is rotatably connected to the surface of the first connecting rod, a group of rotating grooves is provided on the inner side wall of the second reserved groove, the second connecting rod is rotatably connected in the rotating groove, the receiving roller is fixedly connected to the surface of the second connecting rod, and the leveling assembly is arranged in the first reserved groove and the second reserved groove;

[0011] By adopting the above technical solution,

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: the device is placed at a suitable working location, and the deformed workpiece is placed on the transmission roller. The transmission roller rotates on the surface of the fixed rod, which can better move the workpiece, and is sent to the measuring roller with the assistance of the transmission roller. The receiving roller rotates inside the second reserved groove to provide support for the workpiece. When the workpiece first enters the gap between the measuring roller and the receiving roller, the deformed workpiece will lift the measuring roller according to the degree of deformation, and then compress the reset spring under the connection of the first connecting rod, and the reset spring stores elastic potential energy and transmits the elastic potential energy to the compression rod. At the force scale sensor, the pressure scale sensor can adjust the size of the leveling component and the correction force according to the received pressure, and then move the workpiece to the end of the device after correction. The utility model is provided with a detection mechanism, and the detection mechanism can further detect the deformation degree of the deformed workpiece, so that the leveling component can better adapt to the deformed workpiece and perform different degrees of correction on it, thereby further improving production efficiency in large-scale production. Since a transmission mechanism is provided, it can provide movement assistance for the moving workpiece with the assistance of the transmission mechanism, and thus no external power source is required under the power of the leveling component itself, thereby further saving the manufacturing cost of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of an intelligent hydraulic precision leveling machine.

[0014] Figure 2 It is a schematic diagram of the side cross-sectional structure of an intelligent hydraulic precision leveling machine.

[0015] Figure 3It is a schematic diagram of the front cross-sectional structure of an intelligent hydraulic precision leveling machine.

[0016] Figure 4 For the utility model Figure 3 Schematic diagram of the local enlarged structure at point A.

[0017] In the figure: 1. Protective cover; 2. Base; 3. Control console; 4. Measuring roller; 5. First reserved slot; 6. Pressure scale sensor; 7. Movable bin; 8. Reset spring; 9. Support block; 10. Limit rod; 11. Limit slot; 12. First connecting rod; 13. Fixed block; 14. Second connecting rod; 15. Rotating slot; 16. Support roller; 17. Second reserved slot; 18. Leveling assembly; 19. Fixed rod; 20. Conveying roller; 21. Roller slot. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, purpose and efficacy of the utility model easy to understand, the utility model is further described below in conjunction with the specific implementation methods. In the description of the utility model, it should be noted that the orientation or position relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense, for example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0019] See also Figures 1 to 4In the embodiment of the utility model, an intelligent hydraulic precision leveling machine includes a protective cover 1 and a base 2; the upper end of the base 2 is fixedly connected to the protective cover 1, one end of the protective cover 1 is fixedly connected to the console 3, the lower end of the protective cover 1 is provided with a first reserved groove 5, the upper end of the base 2 is provided with a second reserved groove 17, the first reserved groove 5 and the second reserved groove 17 are provided with a receiving leveling mechanism, the protective cover 1 is provided with a movable bin 7, the movable bin 7 is provided with a detection mechanism, the upper end of the base 2 is provided with a transmission mechanism, and the transmission mechanism The mechanism includes a fixed rod 19, a transmission roller 20 and a roller groove 21. The upper end of the base 2 is provided with a plurality of roller grooves 21. The fixed rod 19 is fixedly connected in the roller groove 21. The surface of the fixed rod 19 is rotatably connected with the transmission roller 20, and the transmission roller 20 is rotatably connected in the roller groove 21. The detection mechanism includes a pressure scale sensor 6, a reset spring 8, a receiving block 9, a limit rod 10, a limit groove 11, a first connecting rod 12 and a fixed block 13. The bottom wall of the movable bin 7 is fixedly connected with the fixed block 1 3, the upper end of the fixed block 13 is fixedly connected to the limit rod 10, the upper end of the limit rod 10 is fixedly connected to the pressure scale sensor 6, the movable bin 7 and the first reserved groove 5 are movably connected to the first connecting rod 12, the surface of the first connecting rod 12 is provided with a through limit groove 11, the limit rod 10 is slidably connected in the limit groove 11, the surface of the first connecting rod 12 is fixedly connected to the receiving block 9, and the receiving block 9 is slidably connected to the surface of the limit rod 10, a reset spring 8 is arranged between the pressure scale sensor 6 and the receiving block 9, and the ... The positioning spring 8 is arranged on the surface of the limiting rod 10, and the receiving leveling mechanism includes a measuring roller 4, a second connecting rod 14, a rotating groove 15, a receiving roller 16 and a leveling component 18. The measuring roller 4 is rotatably connected to the surface of the first connecting rod 12, and a group of rotating grooves 15 are opened on the inner wall of the second reserved groove 17. The second connecting rod 14 is rotatably connected in the rotating groove 15, and the receiving roller 16 is fixedly connected to the surface of the second connecting rod 14. The leveling component 18 is arranged in the first reserved groove 5 and the second reserved groove 17.

[0020] The working principle of the utility model is:

[0021] The utility model relates to an intelligent hydraulic precision leveling machine, which places the device at a suitable working place, and places the deformed workpiece on a conveying roller 20. The conveying roller 20 rotates on the surface of a fixing rod 19, so that the workpiece can be moved better. The workpiece is sent to a measuring roller 4 with the assistance of the conveying roller 20, and a receiving roller 16 rotates inside a second reserved groove 17, so as to provide a supporting force for the workpiece. When the workpiece first enters the gap between the measuring roller 4 and the receiving roller 16, the deformed workpiece will lift the measuring roller 4 according to the degree of deformation, and then compress the reset spring 8 under the connection of the first connecting rod 12, so that the reset spring 8 stores elastic potential energy and the elastic potential energy is released. The potential energy is transmitted to the pressure scale sensor 6, and the pressure scale sensor 6 can adjust the size and correction force of the leveling component 18 according to the received pressure, and then move the workpiece to the end of the device after correction. The utility model is provided with a detection mechanism, and the detection mechanism can further detect the deformation degree of the deformed workpiece, so that the leveling component 18 can better adapt to the deformed workpiece and perform different degrees of correction on it, thereby further improving the production efficiency in large-scale production. Since a transmission mechanism is provided, the moving workpiece can be provided with movement assistance with the assistance of the transmission mechanism, and no external power source is required under the power of the leveling component 18 itself, thereby further saving the manufacturing cost of the device.

[0022] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0023] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An intelligent hydraulic precision leveling machine, characterized in that: The invention comprises a protective cover (1) and a base (2); the upper end of the base (2) is fixedly connected to the protective cover (1); one end of the protective cover (1) is fixedly connected to a control console (3); the lower end of the protective cover (1) is provided with a first reserved groove (5); the upper end of the base (2) is provided with a second reserved groove (17); a receiving and leveling mechanism is arranged in the first reserved groove (5) and the second reserved groove (17); a movable bin (7) is arranged in the protective cover (1); a detection mechanism is arranged in the movable bin (7); and a transmission mechanism is arranged in the upper end of the base (2).

2. The intelligent hydraulic precision leveling machine according to claim 1, characterized in that: The transmission mechanism comprises a fixed rod (19), a transmission roller (20) and a roller groove (21); a plurality of roller grooves (21) are provided at the upper end of the base (2); a fixed rod (19) is fixedly connected in the roller groove (21); a transmission roller (20) is rotatably connected on the surface of the fixed rod (19); and the transmission roller (20) is rotatably connected in the roller groove (21).

3. The intelligent hydraulic precision leveling machine according to claim 1, characterized in that: The detection mechanism comprises a pressure scale sensor (6), a reset spring (8), a receiving block (9), a limit rod (10), a limit groove (11), a first connecting rod (12) and a fixed block (13); the inner bottom wall of the movable bin (7) is fixedly connected with the fixed block (13); and the upper end of the fixed block (13) is fixedly connected with the limit rod (10).

4. The intelligent hydraulic precision leveling machine according to claim 3, characterized in that: The upper end of the limit rod (10) is fixedly connected to a pressure scale sensor (6); the movable bin (7) and the first reserved groove (5) are movably connected to a first connecting rod (12); a penetrating limit groove (11) is provided on the surface of the first connecting rod (12); and the limit rod (10) is slidably connected in the limit groove (11).

5. The intelligent hydraulic precision leveling machine according to claim 4, characterized in that: A receiving block (9) is fixedly connected to the surface of the first connecting rod (12), and the receiving block (9) is slidably connected to the surface of the limiting rod (10). A reset spring (8) is arranged between the pressure scale sensor (6) and the receiving block (9), and the reset spring (8) is arranged on the surface of the limiting rod (10).

6. The intelligent hydraulic precision leveling machine according to claim 5, characterized in that: The receiving and leveling mechanism comprises a measuring roller (4), a second connecting rod (14), a rotating groove (15), a receiving roller (16) and a leveling assembly (18); the surface of the first connecting rod (12) is rotatably connected with the measuring roller (4); and the inner side wall of the second reserved groove (17) is provided with a group of rotating grooves (15).

7. The intelligent hydraulic precision leveling machine according to claim 6, characterized in that: A second connecting rod (14) is rotatably connected in the rotating groove (15), a receiving roller (16) is fixedly connected to the surface of the second connecting rod (14), and a leveling assembly (18) is arranged in the first reserved groove (5) and the second reserved groove (17).

Images