Spiral coil pipe machining tool

By designing the curvature adjustment guide wheel mechanism and clearance height adjustment mechanism of the spiral coil machining tool set, the automatic adjustment of the bending angle and height clearance of the spiral coil is realized, solving the problem of inconvenient bending angle adjustment in the prior art, and improving machining efficiency and effect.

CN222551796UActive Publication Date: 2025-03-04SHANDONG WANKANG OCEAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421307863.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-04
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing spiral coil processing device cannot easily adjust the angle of the spiral coil bending, which causes workers to adjust multiple bolts at the same time, which is time-consuming and labor-intensive and error-free, affecting the bending effect.

Method used

A spiral coil processing tool is designed, including a curvature adjustment guide wheel mechanism and a clearance height adjustment mechanism. The limit moving frame and mounting frame are driven by the electric cylinder to move along the limit guide chute and limit guide rod, so as to realize automatic adjustment of the long tube bending angle and height clearance.

Benefits of technology

No manual adjustment is required, which improves the effect and efficiency of spiral coil bending, reduces errors, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of spiral coil pipe machining, and discloses a spiral coil pipe machining tool which comprises a working table, a conveying guide wheel device is arranged on the outer wall of the working table, a limiting guide sliding groove is formed in the right side of the top of the working table, and a bending adjusting guide wheel mechanism is arranged at the position, located at the limiting guide sliding groove, of the top of the working table. A gap height adjusting mechanism is arranged at the front end of the right side of the bottom of the workbench, the camber adjusting guide wheel mechanism comprises a mounting base, and the bottom of the mounting base is fixedly connected with the rear end of the right side of the top of the workbench. The bending degree adjusting guide wheel mechanism can drive a limiting moving frame to move front and back along a limiting guide sliding groove through a first electric air cylinder, and the limiting moving frame drives an adjusting guide wheel body to move front and back, so that the purpose of automatically adjusting the bending angle of the long pipe is achieved, manual adjustment is not needed, and the working efficiency is improved. And the bending effect and efficiency of the spiral coil pipe are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spiral coil processing, in particular to a spiral coil processing tool. Background Art

[0002] Spiral coils are spiral-shaped piping systems, such as aluminum-plastic pipes in a coil, floor heating pipe coils installed in a U-shaped pattern, etc. Spiral coils are generally produced using pipe bending machines. The working principle is to insert the processed pipe fittings between three different guide wheels, and bend the pipe fittings into a spiral shape through the rotation of the guide wheels.

[0003] However, when the existing spiral coil processing device is bending the spiral coil, it is unable to conveniently adjust the bending angle of the spiral coil according to the demand, and workers are required to adjust multiple bolts at the same time. This method is not only time-consuming and labor-intensive, but also has certain errors, which affects the bending effect of the spiral coil.

[0004] To this end, we propose a spiral coil processing tooling. Utility Model Content

[0005] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a spiral coil processing tool.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a spiral coil processing tool, including a workbench, the outer wall of the workbench is provided with a conveying guide wheel device, a limited guide slot is opened on the top right side of the workbench, a curvature adjustment guide wheel mechanism is arranged at the top of the workbench at the limited guide slot, a gap height adjustment mechanism is arranged at the front end of the bottom right side of the workbench, the curvature adjustment guide wheel mechanism includes a mounting seat, and the bottom of the mounting seat is fixedly connected to the rear end of the top right side of the workbench, a first electric cylinder is fixedly installed on the top of the mounting seat, and the gap height adjustment mechanism includes a second electric cylinder, and the top of the second electric cylinder is fixedly connected to the bottom right side of the workbench.

[0007] Preferably, a limited movable frame is fixedly mounted on the output end of the first electric cylinder, and the lower end of the outer wall of the limited movable frame is movably connected to the inner wall of the workbench at the limited guide slot.

[0008] Preferably, a mounting frame is fixedly mounted on the output end of the second electric cylinder, and a first limiting guide rod is movably mounted on the left side of the inner wall of the mounting frame.

[0009] Preferably, an adjusting guide wheel body is movably mounted on the front end of the inner wall of the position-limiting movable frame.

[0010] Preferably, the top of the first limiting guide rod is fixedly connected to the bottom of the workbench.

[0011] Preferably, a second limiting guide rod is movably mounted on the right side of the inner wall of the mounting frame.

[0012] Preferably, the top of the second limiting guide rod is fixedly connected to the bottom of the workbench.

[0013] Preferably, a fine roller is movably mounted on the rear side of the upper end of the inner wall of the mounting frame.

[0014] Preferably, a coarse roller is movably mounted on the front side of the upper end of the inner wall of the mounting frame.

[0015] Beneficial Effects

[0016] The utility model provides a spiral coil processing tooling, which has the following beneficial effects:

[0017] (1) This spiral coil processing tooling is equipped with a curvature adjustment guide wheel mechanism. The curvature adjustment guide wheel mechanism can drive the limiting movable frame to move forward and backward along the limiting guide groove through the first electric cylinder, and the limiting movable frame drives the adjusting guide wheel body to move forward and backward, thereby achieving the purpose of automatically adjusting the bending angle of the long tube without manual adjustment, thereby improving the bending effect and efficiency of the spiral coil.

[0018] (2) This spiral coil processing tooling is provided with a gap height adjustment mechanism. The gap height adjustment mechanism drives the mounting frame to move up and down along the first limit guide rod and the second limit guide rod through the second electric cylinder. The mounting frame drives the fine roller and the coarse roller to move up and down, thereby achieving the purpose of automatically adjusting the bending height gap of the long tube without manual adjustment, further improving the bending effect and efficiency of the spiral coil.

[0019] (3) This spiral coil processing tooling is equipped with a limit guide slot, which can limit and guide the limit movable frame, which can not only improve the adjustment effect of the entire curvature adjustment guide wheel mechanism, but also ensure that the curvature adjustment guide wheel mechanism will not be displaced due to force. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the front side of the utility model;

[0021] Figure 2 It is a schematic diagram of the right wall structure of the utility model;

[0022] Figure 3 It is a front structural schematic diagram of the gap height adjustment mechanism of the utility model.

[0023] Legend: 10. Workbench; 11. Conveying guide wheel device; 12. Limiting guide slide; 13. Curvature adjustment guide wheel mechanism; 14. Gap height adjustment mechanism; 15. Mounting seat; 16. First electric cylinder; 17. Limiting movable frame; 18. Adjusting guide wheel body; 19. Second electric cylinder; 20. Mounting frame; 21. First limiting guide rod; 22. Second limiting guide rod; 23. Fine roller; 24. Coarse roller. DETAILED DESCRIPTION

[0024] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0025] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0027] In the description of the embodiments of the present utility model, it should be noted that the terms "center", "upper", "lower", "inner", "outer", "side", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0028] In the description of the embodiments of the present utility model, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Embodiment 1: A spiral coil processing tool, such as Figure 1-Figure 2 As shown, it includes a workbench 10, and a conveying guide wheel device 11 is arranged on the outer wall of the workbench 10. A limited guide slot 12 is opened on the top right side of the workbench 10. A curvature adjusting guide wheel mechanism 13 is arranged on the top of the workbench 10 at the limited guide slot 12. A gap height adjusting mechanism 14 is arranged at the front right side of the bottom of the workbench 10. By setting the curvature adjusting guide wheel mechanism 13, the curvature adjusting guide wheel mechanism 13 can drive the limited movable frame 17 to move forward and backward along the limited guide slot 12 through the first electric cylinder 16, and the limited movable frame 17 drives the adjusting guide wheel body 18 to move forward and backward, thereby realizing the purpose of automatically adjusting the bending angle of the long tube, without manual adjustment, thereby improving the effect and efficiency of the spiral coil bending.

[0031] Embodiment 2: Based on Embodiment 1, Figure 2As shown, the curvature adjustment guide wheel mechanism 13 includes a mounting seat 15, and the bottom of the mounting seat 15 is fixedly connected to the right rear end of the top of the workbench 10, and a first electric cylinder 16 is fixedly installed on the top of the mounting seat 15, and a limited movable frame 17 is fixedly installed on the output end of the first electric cylinder 16, and the lower end of the outer wall of the limited movable frame 17 is movably connected to the inner wall of the workbench 10 at the limited guide slot 12, and an adjustment guide wheel body 18 is movably installed on the front end of the inner wall of the limited movable frame 17, and a gap height adjustment mechanism 14 is set, and the gap height adjustment mechanism 14 drives the mounting frame 20 to move up and down along the first limited guide rod 21 and the second limited guide rod 22 through the second electric cylinder 19, and the mounting frame 20 drives the fine roller 23 and the coarse roller 24 to move up and down, thereby realizing the purpose of automatically adjusting the bending height gap of the long tube, without manual adjustment, and further improving the effect and efficiency of the spiral coil bending.

[0032] Embodiment 3: Based on Embodiment 1 and Embodiment 2, Figure 3 As shown, the gap height adjustment mechanism 14 includes a second electric cylinder 19, and the top of the second electric cylinder 19 is fixedly connected to the right side of the bottom of the workbench 10, and a mounting frame 20 is fixedly installed at the output end of the second electric cylinder 19, and a first limiting guide rod 21 is movably installed on the left side of the inner wall of the mounting frame 20, and the top of the first limiting guide rod 21 is fixedly connected to the bottom of the workbench 10, and a second limiting guide rod 22 is movably installed on the right side of the inner wall of the mounting frame 20, and the top of the second limiting guide rod 22 is fixedly connected to the bottom of the workbench 10, a fine roller 23 is movably installed on the rear side of the upper end of the inner wall of the mounting frame 20, and a coarse roller 24 is movably installed on the front side of the upper end of the inner wall of the mounting frame 20, by setting a limiting guide slide groove 12, the limiting guide slide groove 12 can limit and guide the limiting movable frame 17, which can not only improve the adjustment effect of the entire curvature adjustment guide wheel mechanism 13, but also ensure that the curvature adjustment guide wheel mechanism 13 will not be displaced due to force.

[0033] The working principle of the utility model is as follows: by turning on the switch of the conveying guide wheel device 11, the conveying guide wheel device 11 conveys the long tube to the curvature adjusting guide wheel mechanism 13 for bending processing. If the bending angle needs to be adjusted, by turning on the switch of the first electric cylinder 16, the output end of the first electric cylinder 16 drives the limiting movable frame 17 to move forward and backward along the limiting guide slide groove 12, and the limiting movable frame 17 drives the adjusting guide wheel body 18 to move forward and backward, thereby realizing the adjustment of the bending angle of the long tube. If the height gap of the bending needs to be adjusted, by turning on the switch of the second electric cylinder 19, the output end of the second electric cylinder 19 drives the mounting frame 20 to move up and down along the first limiting guide rod 21 and the second limiting guide rod 22, and the mounting frame 20 drives the fine roller 23 and the coarse roller 24 to move up and down.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A spiral coil processing tool, comprising a workbench (10), characterized in that: The outer wall of the workbench (10) is provided with a conveying guide wheel device (11), a limited guide slot (12) is provided on the right side of the top of the workbench (10), a curvature adjustment guide wheel mechanism (13) is provided at the top of the workbench (10) at the limited guide slot (12), a gap height adjustment mechanism (14) is provided at the front right side of the bottom of the workbench (10), the curvature adjustment guide wheel mechanism (13) includes a mounting seat (15), and the bottom of the mounting seat (15) is fixedly connected to the rear right side of the top of the workbench (10), a first electric cylinder (16) is fixedly installed on the top of the mounting seat (15), and the gap height adjustment mechanism (14) includes a second electric cylinder (19), and the top of the second electric cylinder (19) is fixedly connected to the right side of the bottom of the workbench (10).

2. The spiral coil processing tool according to claim 1, characterized in that: A limited movable frame (17) is fixedly mounted on the output end of the first electric cylinder (16), and the lower end of the outer wall of the limited movable frame (17) is movably connected to the inner wall of the workbench (10) at the limited guide slot (12).

3. The spiral coil processing tooling according to claim 1 is characterized in that: A mounting frame (20) is fixedly mounted on the output end of the second electric cylinder (19), and a first limiting guide rod (21) is movably mounted on the left side of the inner wall of the mounting frame (20).

4. The spiral coil processing tool according to claim 2, characterized in that: An adjusting guide wheel body (18) is movably mounted on the front end of the inner wall of the position-limiting movable frame (17).

5. The spiral coil processing tool according to claim 3, characterized in that: The top of the first limiting guide rod (21) is fixedly connected to the bottom of the workbench (10).

6. The spiral coil processing tool according to claim 3, characterized in that: A second limiting guide rod (22) is movably mounted on the right side of the inner wall of the mounting frame (20).

7. The spiral coil processing tool according to claim 6, characterized in that: The top of the second limiting guide rod (22) is fixedly connected to the bottom of the workbench (10).

8. The spiral coil processing tool according to claim 3, characterized in that: A fine roller (23) is movably mounted on the rear side of the upper end of the inner wall of the mounting frame (20).

9. The spiral coil processing tool according to claim 3, characterized in that: A coarse roller (24) is movably mounted on the front side of the upper end of the inner wall of the mounting frame (20).