Wire passing card processing device
By designing a line-passing card processing device including a support frame, winding shaft, positioning ring and cutting knife, the problems of low efficiency and inconsistent specifications of line-passing card production in the prior art are solved, and efficient and unified mass production is achieved.
Patent Information
- Application Number
- CN202420985755.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-07
AI Technical Summary
In the prior art, the production efficiency of the line pass card is low and the specifications are not uniform, so mass production and consistency cannot be achieved.
A thread-passing card processing device including a support frame, a winding shaft, a positioning ring and a cutting knife is designed. The raw material is wound into a spiral structure by winding the shaft, and cut it into two halves in an arc shape using a cutting knife to achieve mass production.
The production efficiency of line pass cards is improved, the consistency of line pass cards produced in the same batch is ensured, and the operation of staff is simplified.
Smart Images
Figure CN222552002U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical manufacturing and processing, and more specifically, to a wire passing clamp processing device. Background Art
[0002] A cable clip is a clip that fixes cables to a device. It not only fixes the cables, but also straightens the cables and prevents them from getting tangled. It is an indispensable tool for power systems. Commonly used cable clips are arc-shaped. Currently, they are often made of steel that is manually bent at construction sites. This is not only inefficient, but also has inconsistent specifications. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model innovatively provides a wire pass card processing device with a simple structure and easy use, which is convenient for workers to batch produce wire pass cards, improves efficiency, and can ensure the consistency of wire pass cards produced in the same batch.
[0004] In order to achieve the above technical purpose, the utility model discloses a wire clamp processing device, including a support frame, a winding shaft, a positioning ring and a cutting knife.
[0005] The winding shaft is fixed on the support frame, the winding shaft is rotatably connected to the support frame, and the winding shaft rotates around its own axis.
[0006] The positioning collar is fixed to the bottom side of the winding shaft and rotates together with the winding shaft.
[0007] The cutting knife cuts the spiral structure formed by winding the raw material on the winding shaft into two arc-shaped halves.
[0008] Furthermore, the winding shaft is provided with a cutting slit in the radial direction for the blade of the cutting knife to pass through, and the cutting slit runs through the central axial direction of the winding shaft.
[0009] Furthermore, the support frame includes a top plate, a bottom plate and at least two columns, the top plate is located above the bottom plate, the columns are fixedly supported between the top plate and the bottom plate, the tops of the columns are fixedly connected to the top plate, the bottoms of the columns are fixedly connected to the bottom plate, the columns are evenly distributed along the circumference of the top plate and the bottom plate, the winding axis is parallel to the columns, and the winding axis is fixed to the bottom plate and rotatably connected to the bottom plate.
[0010] Furthermore, the top plate is provided with a through hole for the cutting knife to pass through.
[0011] Furthermore, the cutting knife comprises a blade and a blade seat on the top of the blade.
[0012] Furthermore, a turntable is fixed at the bottom of the winding shaft, a crank is fixed at the bottom of the turntable, a groove for accommodating the turntable is opened at the top of the base plate, a crank through hole is opened on the base plate, and the top of the crank passes through the crank through hole and is fixedly connected to the turntable.
[0013] Furthermore, the crank includes a first vertical section, a horizontal section, and a second vertical section connected in sequence, the first vertical section and the second vertical section are respectively connected to two ends of the horizontal section, the first vertical section is above the horizontal section, and the second vertical section is below the horizontal section.
[0014] Furthermore, a central axis of the first vertical section coincides with a central axis of the winding shaft.
[0015] The beneficial effects of the utility model are:
[0016] The wire-passing card processing device of the utility model has a simple structure and is easy to use, and is convenient for workers to batch-produce the wire-passing cards, thereby improving efficiency and ensuring the consistency of the wire-passing cards produced in the same batch. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a side view of the wire clamp processing device according to an embodiment of the utility model.
[0018] Figure 2 It is a schematic diagram of the connection between the winding shaft and the positioning collar in an embodiment of the utility model.
[0019] Figure 3 It is a top view of the wire clamp processing device according to an embodiment of the utility model.
[0020] Figure 4 yes Figure 3 AA section view.
[0021] Figure 5 It is a structural schematic diagram of a wire passing card manufactured by a wire passing card processing device according to an embodiment of the utility model.
[0022] Figure 6 It is an end view of a wire passing card manufactured by a wire passing card processing device according to an embodiment of the utility model.
[0023] In the figure,
[0024] 1. Support frame; 11. Top plate; 111. Through hole; 12. Bottom plate; 121. Crank handle through hole; 122. Groove; 13. Column; 2. Winding shaft; 21. Cutting gap; 3. Positioning ring; 4. Cutting knife; 41. Blade; 42. Knife holder; 5. Raw material; 6. Turntable; 7. Crank handle; 71. First vertical section; 72. Horizontal section; 73. Second vertical section. DETAILED DESCRIPTION
[0025] The wire clamp processing device provided by the utility model is explained and illustrated in detail below in conjunction with the drawings in the specification.
[0026] This embodiment specifically discloses a wire clamp processing device, such as Figure 1 and 2 As shown, it includes a support frame 1, a winding shaft 2, a positioning collar 3 and a cutting knife 4. The winding shaft 2 is fixed on the support frame 1, the winding shaft 2 is rotatably connected to the support frame 1, the winding shaft 2 rotates around its own axis, the winding shaft 2 is vertically arranged, the positioning collar 3 is fixed to the bottom side of the winding shaft 2, and rotates with the winding shaft 2. The positioning collar 3 is used to fix one end of the raw material 5, so that when the winding shaft 2 rotates, the raw material 5 is wound on the winding shaft 2 to form a tight spiral structure; in this embodiment, the raw material 5 is round steel, and the cutting knife 4 cuts the spiral structure formed by the raw material 5 on the winding shaft 2 into two arc-shaped halves, and multiple arc-shaped wire passing cards are produced at one time, so as to realize the batch production of wire passing cards. The blade 41 of the cutting knife 4 is placed along the radial direction of the spiral structure and cuts through the central axis of the spiral structure, that is, it is cut in half from the center of the spiral structure, so that the cut arc-shaped structure remains consistent. When the winding shaft 2 is winding the raw material 5, the distance between each spiral ring is as small as possible, so that the cut semicircular arc structures are the same, thereby maximizing the consistency of the cut wire clips.
[0027] Preferably, the winding shaft 2 is provided with a cutting slit 21 for the blade 41 of the cutting knife 4 to pass through in the radial direction. The cutting slit 21 passes through the central axis of the winding shaft 2, that is, the cutting slit 21 passes through the central axis of the winding shaft 2 and passes through the winding shaft 2 in the longitudinal direction. The cutting slit 21 extends from the top of the winding shaft 2 to the bottom of the winding shaft 2, dividing the winding shaft 2 into two completely identical parts. The height of the blade 41 of the cutting knife 4 is greater than the height of the cutting slit 21, ensuring that the blade of the cutting knife 4 can move to the position of the bottom circle of the spiral structure and completely cut the spiral structure apart. After the raw material 5 is wound onto the winding shaft 2 to form a spiral structure, the cutting knife 4 moves downward from the top of the winding shaft 2 into the cutting slit 21. The width of the cutting slit 21 is slightly greater than the thickness of the blade 41 of the cutting knife 4. The cutting slit 21 plays a role of limiting, so that the blade 41 remains in a vertical state and cuts downward through the center of the spiral structure, cutting the spiral structure into two parts with almost identical structures.
[0028] like Figure 1 , 3As shown in Figure 4, the cutting knife 4 includes a blade 41 and a knife seat 42 on the top of the blade 41. The blade 41 is perpendicular to the knife seat 42. In this embodiment, the knife seat 42 is disc-shaped. When cutting, the blade 41 moves downward from the winding shaft 2 and the top of the spiral structure along the cutting gap 21 in a vertical state. The knife seat 42 is convenient for the staff to apply force to the blade 41 to avoid injuring the staff. The cutting knife 4 can be detachably connected to the support frame 1, but it does not affect the rotation of the winding shaft 2 and the placement of the raw material 5. It can be removed from the support frame 1 when winding the raw material 5 and cutting; it can also be completely independent of the support frame 1.
[0029] like Figure 1-4 As shown, the support frame 1 includes a top plate 11, a bottom plate 12 and at least two columns 13. The top plate 11 is above the bottom plate 12, and the top plate 11 is parallel to the bottom plate 12. The columns 13 are fixedly supported between the top plate 11 and the bottom plate 12. The top of the column 13 is fixedly connected to the top plate 11, and the bottom of the column 13 is fixedly connected to the bottom plate 12. The columns 13 are evenly distributed along the circumference of the top plate 11 and the bottom plate 12. Preferably, the number of the columns 13 is 4. The top plate 11, the bottom plate 12 and the columns 13 form a frame-type support frame 1. Preferably, the top plate 11, the bottom plate 12 and the columns 13 are welded. The winding shaft 2 is parallel to the columns 13, the winding shaft 2 is fixed on the bottom plate 12 and is rotatably connected to the bottom plate 12, and the winding shaft 2 is inside the frame-type support frame 1.
[0030] The top plate 11 is provided with a through hole 111 for the cutting knife 4 to pass through, so that the cutting knife 4 can enter the interior of the supporting frame 1 from the top of the supporting frame 1 to cut the spiral structure.
[0031] like Figure 1 , 2 As shown in FIG. 4 , a turntable 6 is fixed to the bottom of the winding shaft 2, the bottom of the positioning collar 3 is fixedly connected to the turntable 6, the positioning collar 3 is fixed to the upper surface of the turntable 6, the winding shaft 2 is fixed to the upper surface of the turntable 6 perpendicular to the turntable 6, and the positioning collar 3 is at a right angle formed by the winding shaft 2 and the turntable 6. The positioning collar 3 can be surrounded by an angle steel and the side wall of the winding shaft 2, the bottom of the angle steel is welded to the turntable, and the side of the angle steel is welded to the side wall of the winding shaft. A crank 7 is fixed to the bottom of the turntable 6, a groove 122 for accommodating the turntable 6 is provided at the top of the bottom plate 12, a crank through hole 121 is provided on the bottom plate 12, the top of the crank 7 passes through the crank through hole 121 and is fixedly connected to the turntable 6, and the bottom of the crank 7 is outside the support frame 1, which is convenient for the staff to hold. The turntable 6 and the winding shaft 2 are driven to rotate by rotating the crank 7. The turntable 6 rotates in the groove 122. The groove 122 plays a limiting role. The crank hole 121 also plays a limiting role on the crank 7, so that the winding shaft 2 can rotate around its own axis.
[0032] like Figure 1 , 2As shown in FIG. 4 , the crank 7 includes a first vertical section 71, a horizontal section 72, and a second vertical section 73 connected in sequence. The first vertical section 71 and the second vertical section 73 are respectively connected to the two ends of the horizontal section 72. The first vertical section 71 is located above the horizontal section 72, and the second vertical section 73 is located below the horizontal section 72. Through the extension of the horizontal section 72, the second vertical section 73 is parallel to the winding shaft 2, but is located at the side of the winding shaft 2, which is convenient for the staff to operate. More preferably, the central axis of the first vertical section 71 coincides with the central axis of the winding shaft 2, so that shaking the crank 7 is more labor-saving.
[0033] The method of using the wire clamp processing device of the present application is as follows: set up the support frame 1 on the work surface, insert one end of the raw material 5 round steel with a diameter of φ4mm into the positioning ring 3, rotate the crank 7, and determine the number of rotations of the crank 7 according to the number of wire clamps required, and manually lift the raw material 5 round steel away from the movable end of the positioning ring 3 while rotating, and the raw material forms a spiral structure after the rotation is completed. Press down the cutting knife 4 from the top of the winding shaft 2 along the cutting gap 21, cut the spiral structure formed by the round steel winding into two halves, and obtain the wire clamp. The obtained wire clamp is as shown in FIG. Figure 5 and 6 The method for making the line pass card is simple, and a plurality of line pass cards can be made at one time, thereby realizing batch production of the line pass cards and ensuring the consistency of the line pass cards made in the same batch.
[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0035] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] In the description of this specification, the description with reference to the terms "this embodiment", "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any at least one embodiment or example. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0037] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent replacement and simple improvement made to the essential content of the present invention shall be included in the protection scope of the present invention.
Claims
1. A wire clamp processing device, characterized in that: It comprises a support frame (1), a winding shaft (2), a positioning collar (3) and a cutting knife (4). The winding shaft (2) is fixed on the support frame (1), the winding shaft (2) is rotatably connected to the support frame (1), and the winding shaft (2) rotates around its own axis. The positioning collar (3) is fixed to the bottom side of the winding shaft (2) and rotates together with the winding shaft (2). The cutting knife (4) cuts the spiral structure formed by winding the raw material (5) on the winding shaft (2) into two arc-shaped halves.
2. The wire clamp processing device according to claim 1, characterized in that: The winding shaft (2) is provided with a cutting slit (21) in the radial direction for the blade (41) of the cutting knife (4) to pass through, and the cutting slit (21) runs through the central axial direction of the winding shaft (2).
3. The wire-passing card processing device according to claim 1, characterized in that: The support frame (1) comprises a top plate (11), a bottom plate (12) and at least two columns (13); the top plate (11) is located above the bottom plate (12); the columns (13) are fixedly supported between the top plate (11) and the bottom plate (12); the top of the columns (13) is fixedly connected to the top plate (11); the bottom of the columns (13) is fixedly connected to the bottom plate (12); the columns (13) are evenly distributed along the circumference of the top plate (11) and the bottom plate (12); the winding axis (2) is parallel to the columns (13); the winding axis (2) is fixed on the bottom plate (12) and is rotatably connected to the bottom plate (12).
4. The wire-passing card processing device according to claim 3, characterized in that: The top plate (11) is provided with a through hole (111) for the cutting knife (4) to pass through.
5. The wire-passing card processing device according to claim 1 or 3, characterized in that: The cutting knife (4) comprises a blade (41) and a blade seat (42) on the top of the blade (41).
6. The wire-passing card processing device according to claim 3, characterized in that: A turntable (6) is fixed at the bottom of the winding shaft (2), a crank (7) is fixed at the bottom of the turntable (6), a groove (122) for accommodating the turntable (6) is provided at the top of the bottom plate (12), a crank through hole (121) is provided on the bottom plate (12), and the top of the crank (7) passes through the crank through hole (121) to be fixedly connected to the turntable (6).
7. The wire-passing card processing device according to claim 6, characterized in that: The crank (7) comprises a first vertical section (71), a horizontal section (72) and a second vertical section (73) which are connected in sequence, wherein the first vertical section (71) and the second vertical section (73) are respectively connected to two ends of the horizontal section (72), the first vertical section (71) is located above the horizontal section (72), and the second vertical section (73) is located below the horizontal section (72).
8. The wire-passing card processing device according to claim 7, characterized in that: The central axis of the first vertical section (71) coincides with the central axis of the winding shaft (2).