Steel forging forming device

By designing clamping components and driving components in steel forging devices, the problem of possible vibration deviation in steel during forging is solved, and the stable clamping and position adjustment of steel is achieved, which improves the efficiency of forging and the service life of the equipment.

CN222552060UActive Publication Date: 2025-03-04JIANGXING (HUAIAN) AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421261810.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-04
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing steel forging devices do not have a clamping structure, which may cause the steel to deviate due to vibration during forging, leaving the hammer range of the forging hammer, affecting the convenience of subsequent forging.

Method used

A steel forging device including a clamping assembly and a drive assembly is designed. The clamping assembly moves to the steel column through the first cylinder to achieve clamping and fixing; the driving assembly drives the screw to rotate through the speed reduction motor to drive the placement plate and the steel column to move simultaneously, adjusting the position of the steel column.

Benefits of technology

It effectively avoids the displacement of steel due to thrashing, ensures the stable thrashing of steel by the equipment, reduces the damage of the ply plates and cylinders, and automatically cleans up waste chips through cleaning components, improving work efficiency.

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Abstract

The utility model discloses a steel forging forming device, and belongs to the field of steel processing devices.The steel forging forming device comprises a base, a placing plate is slidably mounted at the top end of the base, L-shaped mounting bases are fixedly mounted on the two sides of the placing plate, a clamping assembly is arranged between the two mounting bases, and an inverted-L-shaped supporting plate is fixedly mounted on one side of the base; a second air cylinder is fixedly mounted at the top end of the horizontal section of the supporting plate, a piston shaft of the second air cylinder slidably penetrates through the supporting plate, and a beating block is fixedly mounted at the end of the piston shaft of the second air cylinder. According to the device, through arrangement of the clamping assembly, the effect of clamping and fixing steel is achieved, displacement of the steel due to hammering is avoided, follow-up stable hammering of the device is facilitated, the buffering assembly is arranged between the clamping plate and the first air cylinder, and when the device hammers the steel, the buffering assembly shrinks, and the buffering effect is achieved; and the damage degree of the first clamping plate and the first air cylinder is reduced.
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Description

Technical Field

[0001] The present application relates to the field of steel processing equipment, and more specifically, to a steel forging and forming equipment. Background Art

[0002] Forging is a processing method that uses a forging machine to apply pressure to a metal blank to cause it to undergo plastic deformation in order to obtain forgings with certain mechanical properties, shapes and sizes. It is one of the two major components of forging. Forging can eliminate defects such as cast porosity produced during the metal smelting process, optimize the microstructure, and preserve complete metal flow lines, which is beneficial to improving the quality of steel.

[0003] The patent with application number 202122429542.9 discloses a forging device for forging steel, including a support box, a support plate arranged on the surface of the support box, and a fixed box arranged above the support plate. A stepper motor is installed on the left outer wall of the support box, and the output shaft of the stepper motor is fixedly connected to a lead screw through a coupling. The outer wall of the lead screw is threadedly connected to a connecting rod, and the top of the connecting rod is fixedly connected to a support plate. A cleaning mechanism is provided on the surface of the support plate. A support column is fixedly connected to the back of the support box, and a slide groove is provided in the support column, and a lifting column is slidably connected in the slide groove. The top of the lifting column is fixedly connected to a connecting plate, and the connecting plate is fixedly connected to the outer wall of one side of the support box. The application can not only automatically adjust the forging position of the steel, but also clean the support plate after the steel forging is completed.

[0004] With regard to the above-mentioned related technologies, a stepper motor is used to drive the guide screw to rotate, so that the forging position of the steel can be automatically adjusted according to the forging requirements, making it convenient for the equipment to forge steel at different positions. However, the equipment is not provided with a clamping structure. When the forging block hammers the steel, the steel may be offset due to vibration, and the steel may be out of the hammering range of the forging hammer, which is not convenient for subsequent forging of the equipment. Utility Model Content

[0005] In order to solve the above problems, the present application provides a steel forging device, which adopts the following technical solutions:

[0006] A steel forging device comprises a base, a placing plate is slidably mounted on the top of the base, "L"-shaped mounting seats are fixedly mounted on both sides of the placing plate, and a clamping assembly is provided between the two mounting seats, an inverted "L"-shaped supporting plate is fixedly mounted on one side of the base, and a second cylinder is fixedly mounted on the top of the horizontal section of the supporting plate, the piston shaft of the second cylinder slides through the supporting plate, and a hammer block is fixedly mounted on the end of the piston shaft of the second cylinder, a driving assembly is provided between the placing plate and the base, and a cleaning assembly is provided on the top of the placing plate.

[0007] By adopting the above technical solution, when the equipment is used, the staff places the steel column on the placement plate, and then clamps and fixes the steel column through the clamping assembly, which helps to avoid the displacement of the steel column due to hammering. After the steel column is clamped, the hammering block is driven by the second cylinder to move down and contact the steel column, which can play the role of hammering and forging the steel column. When the equipment hammers the steel column, the placement plate can be driven by the driving assembly to move synchronously with the steel column, which plays the role of adjusting the position of the steel column, making it convenient for the equipment to hammer different positions of the steel column. When the hammering of the steel column is completed, the waste chips on the top of the placement plate can be cleaned by the cleaning assembly without manual cleaning.

[0008] Furthermore, the clamping assembly includes a first cylinder fixedly mounted on the top of the horizontal section of the mounting seat, two ends of the piston shafts of the first cylinders are provided with clamps, support plates are fixedly mounted on the tops of the two clamps, and stabilizing rods are fixedly mounted on opposite sides of the two support plates, the opposite ends of the two stabilizing rods slide through the mounting seat on the same side, and buffer assemblies are provided between the clamps and the ends of the piston shafts of the first cylinders in the same group.

[0009] By adopting the above technical scheme, after the staff places the steel column on the top of the placement plate, the first cylinder drives the same group of clamps to move toward the steel column. Through the cooperation of the two clamps, the steel column can be clamped and fixed. A buffer assembly is provided between the clamp and the first cylinder of the same group. When the equipment hammers the steel column, the clamp may push the buffer assembly to expand and contract due to the vibration, which can play a buffering role, which is beneficial to reduce the damage to the clamp and the first cylinder. When the clamp moves, the clamp moves synchronously with the support plate and the stabilizing rod, and the stabilizing rod slides through the same group of mounting seats. Through the cooperation of the stabilizing rod and the mounting seat, it plays a role of supporting and stabilizing the clamp, which is beneficial to improve the stability of the movement of the clamp.

[0010] Furthermore, the buffer assembly includes a support column fixedly mounted on the end of the piston shaft of the first cylinder, and movable grooves are provided at opposite ends of the two supports, and support rods are slidably mounted in the two movable grooves, and opposite ends of the two support rods are fixedly connected to the opposite side of the splint in the same group, and a spring is fixedly connected between the opposite side of the two support rods and the inner wall of the opposite side of the movable groove in the same group.

[0011] By adopting the above technical solution, when the hammer block hits the steel column, the splint may be vibrated, thereby causing the push rod to slide in the movable groove on the same side, and the support rod pushes the same group of springs to contract. Subsequently, the support rod pushes the splint to move toward the steel column under the elastic force of the spring, which is convenient for clamping the steel column firmly. The cooperation of the spring and the support rod plays a buffering role, which is beneficial to reduce the degree of damage to the splint and the first cylinder.

[0012] Furthermore, two symmetrically distributed limit blocks are fixedly mounted on the side walls at opposite ends of the two support rods, and the inner walls of the two movable grooves are provided with limit grooves matching the limit blocks in the same group.

[0013] By adopting the above technical solution, when the support rod slides in the movable groove, the support rod slides in the limit groove with the limit block. The cooperation between the limit block and the limit groove helps to prevent the support rod from detaching from the movable groove and helps to improve the stability of the support rod movement.

[0014] Furthermore, the driving assembly includes a support block fixedly mounted on the bottom end of the placement plate, a mounting groove is opened at the top of the base, the support block is located in the mounting groove, a screw is rotatably mounted in the mounting groove, the support block is sleeved on the screw, a reduction motor is fixedly mounted on one side of the base, one end of the screw passes through the base and is fixedly connected to the end of the output shaft of the reduction motor.

[0015] By adopting the above technical solution, the screw is driven to rotate by a reduction motor. Since the support block is sleeved on the side wall of the screw, when the screw rotates, the support block moves synchronously with the placement plate, which can adjust the position of the steel column and facilitate the equipment to hammer and forge different positions of the steel column.

[0016] Furthermore, two symmetrically distributed stabilizing blocks are fixedly mounted on the bottom end of the placement plate, and a stabilizing groove matching the stabilizing blocks is provided on the top end of the base.

[0017] By adopting the above technical solution, when the placement plate is located above the base and moves, the placement plate slides with the stabilizing block in the same group of stabilizing grooves. The cooperation between the stabilizing block and the stabilizing groove is helpful to maintain the stability of the movement of the placement plate.

[0018] Furthermore, the cleaning assembly includes a cleaning plate slidably mounted on the top of the placing plate, a third cylinder is fixedly mounted on the side of the support plate away from the base, and the piston shaft of the third cylinder slides through the support plate, the end of the piston shaft of the third cylinder is fixedly connected to the side opposite to the cleaning plate, and two symmetrically distributed stoppers are fixedly mounted on the side of the cleaning plate away from the support plate, and soft brushes are fixedly mounted on the bottom of the cleaning plate and the stoppers.

[0019] By adopting the above technical solution, when the steel forging is completed, the cleaning plate is driven by the third cylinder to move above the placing plate, and a soft brush is provided at the bottom end of the cleaning plate to clean the waste chips on the top of the placing plate, and a block is provided on the side wall of the cleaning plate to help prevent waste chips from falling from both sides of the cleaning plate, which is beneficial to maintain the cleaning effect of the cleaning plate.

[0020] Furthermore, a collecting frame is provided on the side of the base away from the support plate, and two symmetrically distributed plug blocks are fixedly installed on the side of the collecting frame close to the base. A slot matching the plug block is opened on the side of the base away from the support plate, and the side walls of the plug blocks are all covered with rubber sleeves.

[0021] By adopting the above technical solution, a collection frame is set on one side of the base to collect waste debris, which is convenient for subsequent cleaning by the staff. The collection frame is fixed by the slot opened between the plug block and the side wall of the base, and the side wall of the plug block is provided with a rubber sleeve, which is beneficial to increase the friction between the plug block and the slot, and helps to improve the stability of the collection frame installation.

[0022] In summary, this application includes the following beneficial technical effects:

[0023] (1) In the present application, the setting of the clamping assembly plays a role in clamping and fixing the steel, which helps to avoid the displacement of the steel due to hammering and facilitates the subsequent stable hammering of the equipment. A buffer assembly is provided between the splint and the first cylinder. When the equipment hammers the steel, the buffer assembly contracts to achieve a buffering effect, which is beneficial to reduce the damage to the first splint and the first cylinder.

[0024] (2) In the present application, the cleaning component is provided to clean the waste on the top of the placement plate without manual cleaning, and the collection frame is provided to collect the waste, which helps to prevent the waste from falling on the ground and facilitates subsequent processing by the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of a steel forging device from the first perspective;

[0026] Figure 2 This is a structural diagram of the second viewing angle of this application;

[0027] Figure 3 A cross-sectional view of the present application;

[0028] Figure 4 For this application Figure 3 A magnified view of middle;

[0029] Figure 5 This is an exploded view of the clamping assembly and the buffer assembly in this application.

[0030] Description of the numbers in the figure:

[0031] 1. Base; 2. Insert block; 3. Collection frame; 4. Placement plate; 5. Cleaning plate; 6. Clamp plate; 7. Support rod; 8. Pillar; 9. First cylinder; 10. Reducer motor; 11. Mounting seat; 12. Stabilizing rod; 13. Support plate; 14. Support plate; 15. Beating block; 16. Second cylinder; 17. Screw; 18. Third cylinder; 19. Stop block; 20. Mounting slot; 21. Support block; 22. Spring; 23. Movable slot. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.

[0033] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0034] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0035] The following is combined with Figure 1-5 This application is described in further detail.

[0036] See also Figure 1-5A steel forging device includes a base 1, a placing plate 4 is slidably mounted on the top of the base 1, and "L"-shaped mounting seats 11 are fixedly mounted on both sides of the placing plate 4, and a clamping assembly is arranged between the two mounting seats 11, and the clamping assembly includes a first cylinder 9 fixedly mounted on the top of the horizontal section of the mounting seat 11, and the ends of the piston shafts of the two first cylinders 9 are provided with clamping plates 6, and the tops of the two clamping plates 6 are fixedly mounted with support plates 13, and the opposite sides of the two support plates 13 are fixedly mounted with stabilizing rods 12, and the opposite ends of the two stabilizing rods 12 are The device slides through the mounting seat 11 on the same side. When the device is used, after the staff places the steel column on the top of the placement plate 4, the first cylinder 9 drives the same group of clamps 6 to move toward the steel column. Through the cooperation of the two clamps 6, the steel column can be clamped and fixed. When the clamps 6 move, the clamps 6 move synchronously with the support plate 13 and the stabilizing rod 12, and the stabilizing rod 12 slides through the same group of mounting seats 11. Through the cooperation of the stabilizing rod 12 and the mounting seat 11, the clamps 6 are supported and stabilized, which is beneficial to improve the stability of the movement of the clamps 6

[0037] A buffer assembly is provided between the splint 6 and the end of the piston shaft of the first cylinder 9 in the same group. The buffer assembly includes a support 8 fixedly installed on the end of the piston shaft of the first cylinder 9, and the opposite ends of the two supports 8 are provided with movable grooves 23, and support rods 7 are slidably installed in the two movable grooves 23. The opposite ends of the two support rods 7 are fixedly connected to the opposite side of the splint 6 in the same group, and a spring 22 is fixedly connected between the opposite side of the two support rods 7 and the inner wall of the side opposite to the movable groove 23 of the same group. When the hammer block 15 hits the steel column, the splint 6 may be vibrated and then push the support rod 7 to slide in the movable groove 23 on the same side, and the support rod 7 pushes the spring 22 of the same group to contract. Subsequently, the support rod 7 pushes the splint 6 to move in the direction of the steel column under the elastic force of the spring 22, so as to clamp the steel column firmly, and through the cooperation of the spring 22 and the support rod 7, a buffering effect is played, which is beneficial to reduce the damage to the splint 6 and the first cylinder 9.

[0038] Two symmetrically distributed limit blocks are fixedly installed on the side walls at the opposite ends of the two support rods 7. The inner walls of the two movable grooves 23 are provided with limit grooves matching the limit blocks of the same group. When the support rod 7 slides in the movable groove 23, the support rod 7 slides in the limit groove with the limit blocks. The cooperation between the limit blocks and the limit grooves helps to prevent the support rod 7 from detaching from the movable groove 23 and helps to improve the stability of the movement of the support rod 7.

[0039] An inverted "L"-shaped support plate 14 is fixedly installed on one side of the base 1, and a second cylinder 16 is fixedly installed on the top of the horizontal section of the support plate 14. The piston shaft of the second cylinder 16 slides through the support plate 14, and a hammer block 15 is fixedly installed on the end of the piston shaft of the second cylinder 16. A driving component is provided between the placement plate 4 and the base 1. The driving component includes a support block 21 fixedly installed at the bottom end of the placement plate 4. A mounting groove 20 is opened at the top of the base 1, and the support block 21 is located in the mounting groove 20. A screw is rotatably installed in the mounting groove 20. Rod 17, support block 21 is sleeved on the screw 17, a reduction motor 10 is fixedly installed on one side of the base 1, one end of the screw 17 passes through the base 1 and is fixedly connected to the end of the output shaft of the reduction motor 10. When the equipment hammers the steel column, the screw 17 can be driven to rotate by the reduction motor 10. Because the support block 21 is sleeved on the side wall of the screw 17, when the screw 17 rotates, the support block 21 moves synchronously with the placement plate 4, which can play a role in adjusting the position of the steel column, making it convenient for the equipment to hammer and forge different positions of the steel column.

[0040] Two symmetrically distributed stabilizing blocks are fixedly installed at the bottom of the placement plate 4, and a stabilizing groove matching the stabilizing block is opened at the top of the base 1. When the placement plate 4 is located above the base 1 and moves, the placement plate 4 slides in the same group of stabilizing grooves with the stabilizing blocks. The cooperation between the stabilizing blocks and the stabilizing grooves is conducive to maintaining the stability of the movement of the placement plate 4.

[0041] A cleaning assembly is provided at the top of the placement plate 4, and the cleaning assembly includes a cleaning plate 5 slidably mounted on the top of the placement plate 4, a third cylinder 18 is fixedly mounted on the side of the support plate 14 away from the base 1, and the piston shaft of the third cylinder 18 slides through the support plate 14, the end of the piston shaft of the third cylinder 18 is fixedly connected to the side opposite to the cleaning plate 5, and two symmetrically distributed blocks 19 are fixedly mounted on the side of the cleaning plate 5 away from the support plate 14, and soft brushes are fixedly mounted on the bottom ends of the cleaning plate 5 and the blocks 19. When the steel forging is completed, the cleaning plate 5 is driven by the third cylinder 18 to move above the placement plate 4, and a soft brush is provided at the bottom end of the cleaning plate 5 to clean the waste chips on the top of the placement plate 4, and the side walls of the cleaning plate 5 are provided with blocks 19, which help to prevent waste chips from falling from both sides of the cleaning plate 5, which is beneficial to maintaining the cleaning effect of the cleaning plate 5.

[0042] A collecting frame 3 is provided on the side of the base 1 away from the support plate 14, and two symmetrically distributed plug blocks 2 are fixedly installed on the side of the collecting frame 3 close to the base 1. A slot matching the plug block 2 is provided on the side of the base 1 away from the support plate 14, and the side walls of the plug block 2 are covered with rubber sleeves. The setting of the collecting frame 3 on one side of the base 1 plays a role in collecting waste chips, which is convenient for the staff to clean up later, and the collecting frame 3 is fixed by the slot opened between the plug block 2 and the side wall of the base 1, and the side wall of the plug block 2 is provided with a rubber sleeve, which is beneficial to increase the friction between the plug block 2 and the slot, and is beneficial to improve the stability of the installation of the collecting frame 3.

[0043] The implementation principle of the embodiment of the present application is: when the equipment is in use, the staff places the steel column on the placement plate 4, and then clamps and fixes the steel column through the clamping assembly, which helps to avoid the phenomenon of displacement of the steel column due to hammering. After the steel column is clamped, the hammering block 15 is driven by the second cylinder 16 to move down and contact the steel column, which can play the role of hammering and forging the steel column. When the equipment hammers the steel column, the placement plate 4 can be driven by the driving assembly to move synchronously with the steel column, which plays the role of adjusting the position of the steel column, making it convenient for the equipment to hammer different positions of the steel column. When the hammering of the steel column is completed, the waste chips on the top of the placement plate 4 can be cleaned by the cleaning assembly without manual cleaning.

[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A steel forging device, comprising a base (1), characterized in that: A placement plate (4) is slidably mounted on the top of the base (1), "L"-shaped mounting seats (11) are fixedly mounted on both sides of the placement plate (4), and a clamping assembly is provided between the two mounting seats (11); an inverted "L"-shaped support plate (14) is fixedly mounted on one side of the base (1), and a second cylinder (16) is fixedly mounted on the top of the horizontal section of the support plate (14); the piston shaft of the second cylinder (16) slides through the support plate (14), and a hammering block (15) is fixedly mounted on the end of the piston shaft of the second cylinder (16); a driving assembly is provided between the placement plate (4) and the base (1), and a cleaning assembly is provided on the top of the placement plate (4).

2. A steel forging device according to claim 1, characterized in that: The clamping assembly comprises a first cylinder (9) fixedly mounted on the top of the horizontal section of the mounting seat (11), two clamping plates (6) are provided at the ends of the piston shafts of the two first cylinders (9), support plates (13) are fixedly mounted on the tops of the two clamping plates (6), and stabilizing rods (12) are fixedly mounted on the opposite sides of the two support plates (13), and the opposite ends of the two stabilizing rods (12) slide through the mounting seat (11) on the same side, and a buffer assembly is provided between the clamping plates (6) and the ends of the piston shafts of the first cylinders (9) in the same group.

3. A steel forging device according to claim 2, characterized in that: The buffer assembly comprises a support (8) fixedly mounted on the end of the piston shaft of the first cylinder (9), a movable groove (23) being provided at the opposite ends of the two supports (8), and a support rod (7) being slidably mounted in the two movable grooves (23), the opposite ends of the two support rods (7) being fixedly connected to the opposite side of the clamping plate (6) of the same group, and a spring (22) being fixedly connected between the opposite side of the two support rods (7) and the inner wall of the opposite side of the movable groove (23) of the same group.

4. A steel forging device according to claim 3, characterized in that: Two symmetrically distributed limiting blocks are fixedly mounted on the side walls at opposite ends of the two support rods (7), and limiting grooves matching the limiting blocks in the same group are formed on the inner walls of the two movable grooves (23).

5. The steel forging device according to claim 1, characterized in that: The driving assembly comprises a support block (21) fixedly mounted on the bottom end of the placement plate (4); a mounting groove (20) is provided at the top end of the base (1); the support block (21) is located in the mounting groove (20); a screw rod (17) is rotatably mounted in the mounting groove (20); the support block (21) is sleeved on the screw rod (17); a reduction motor (10) is fixedly mounted on one side of the base (1); one end of the screw rod (17) passes through the base (1) and is fixedly connected to the end of the output shaft of the reduction motor (10).

6. The steel forging device according to claim 1, characterized in that: Two symmetrically distributed stabilizing blocks are fixedly mounted on the bottom end of the placement plate (4), and a stabilizing groove matching the stabilizing blocks is provided on the top end of the base (1).

7. The steel forging device according to claim 1, characterized in that: The cleaning assembly comprises a cleaning plate (5) slidably mounted on the top of a placement plate (4); a third cylinder (18) is fixedly mounted on the side of the support plate (14) away from the base (1); a piston shaft of the third cylinder (18) slides through the support plate (14); an end of the piston shaft of the third cylinder (18) is fixedly connected to a side opposite to the cleaning plate (5); and two symmetrically distributed stoppers (19) are fixedly mounted on the side of the cleaning plate (5) away from the support plate (14); and soft brushes are fixedly mounted at the bottom ends of the cleaning plate (5) and the stoppers (19).

8. The steel forging device according to claim 1, characterized in that: A collecting frame (3) is provided on the side of the base (1) away from the support plate (14), and two symmetrically distributed plug blocks (2) are fixedly mounted on the side of the collecting frame (3) close to the base (1), and slots matching the plug blocks (2) are provided on the side of the base (1) away from the support plate (14), and the side walls of the plug blocks (2) are all covered with rubber sleeves.

Citation Information

Patent Citations

  • Forging forming device for forging steel

    CN216397880U