Plasma cutting device for steel member machining

By designing a plasma cutting device with a vacuum cleaner, the problem of difficult time cleaning of debris during the cutting of steel components is solved, automatic cleaning is achieved, and working efficiency is improved.

CN222552420UActive Publication Date: 2025-03-04DONGYING SHUOPENG CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202420555008.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-03-04
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

The debris generated during the cutting of steel components are difficult to clean in time, and it requires manual cleaning by staff, which reduces work efficiency.

Method used

A plasma cutting device including a workbench, a support bar, a fixing frame, a vacuum cleaner, etc. is designed. The debris generated during cutting are sucked into the hollow box through a vacuum cleaner device, realizing timely cleaning.

Benefits of technology

This enables no manual cleaning of debris by staff during the cutting process, improves work efficiency and reduces the possibility of human error through automatic cleaning devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a plasma cutting device for steel member machining, belongs to the technical field of steel members, and solves the problem that chippings are generated in the steel member cutting process and need to be manually cleaned by workers. The plasma cutting device for steel member machining comprises a workbench, two supporting strips are connected to the workbench in a sliding mode, a fixing frame is connected to the supporting strips in a sliding mode, a fixing mechanism is arranged between the supporting strips and the fixing frame, a dust suction device is arranged on the fixing frame, a support is fixed to the workbench, a sliding opening is formed in the support, and a third motor is fixed to the support. A lead screw extending into the sliding opening is fixed to the output shaft end of the third motor, a moving block is in threaded connection with the lead screw, an electric telescopic rod is fixedly connected to the moving block, a mounting plate is fixed to the telescopic end of the electric telescopic rod, and a plasma cutting machine is fixed to the mounting plate. The cutting machine has the advantage that chippings generated in the cutting process can be cleaned in time.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel components and relates to a cutting device, in particular to a plasma cutting device for processing steel components. Background Art

[0002] Steel components refer to composite steel structure components that can bear and transfer loads and are made of steel plates, angle steels, channel steels, I-beams, welded or hot-rolled H-shaped steels that are cold-bent or welded and connected by connectors. Steel components are often cut using plasma cutting devices during use.

[0003] After searching, it is found that a plasma cutting device for steel components is disclosed in Chinese patent documents [Application No.: 202121405608.4; Publication No.: CN 215034392 U]. This plasma cutting device for steel components relates to the technical field of steel components, including a base, two support plates are welded on the top of the base, two slide grooves are provided on the top of the base, and the inner walls of the two slide grooves are slidably connected with a slide plate. In the utility model, during use, after the pallet is moved out, the steel component is placed on the pallet, and then the pallet is pushed into the top of the base so that the steel component contacts the second baffle, and the first baffle is fixed to the steel component by the electric telescopic rod, thereby preventing the steel component from moving, and the first rod can prevent the first baffle from being offset when the first rod limits the first baffle, thereby preventing the first baffle from bending and causing damage, and the pallet can be moved by the slide plate and the slide groove, and the lifting arm is driven to move by the slide tube, and the lifting arm drives the sliding block to move, and the sliding block moves to drive the cutting body to move, so that the cutting body can better cut the steel component.

[0004] Although the first rod and the first baffle disclosed in the patent fix the steel component, thereby preventing the steel component from moving and preventing the first baffle from bending and causing damage, debris will be generated during the cutting process of the steel component. The debris will fly everywhere, requiring manual cleaning by the staff, reducing work efficiency. Utility Model Content

[0005] The purpose of the utility model is to address the above-mentioned problems in the existing technology and propose a plasma cutting device for steel component processing. The technical problem to be solved by the utility model is: how to clean up the debris generated during the cutting process in time without the need for manual cleaning by the staff, thereby improving work efficiency.

[0006] The purpose of the utility model can be achieved through the following technical solutions:

[0007] A plasma cutting device for processing steel components comprises a workbench, two support bars are slidably connected to the workbench, a fixed frame is slidably connected to the support bars, a fixing mechanism is arranged between the support bars and the fixed frame, a dust suction device is arranged on the fixed frame, a bracket is fixed to the workbench, a sliding opening is opened on the bracket, a motor three is fixed to the bracket, a lead screw extending into the sliding opening is fixed to the output shaft end of the motor three, a moving block is threadedly connected to the lead screw, an electric telescopic rod is fixedly connected to the moving block, a mounting plate is fixed to the telescopic end of the electric telescopic rod, and a plasma cutting machine is fixed to the mounting plate.

[0008] The working principle of the utility model is: a steel component is placed on a workbench, the height of a fixing frame on a supporting bar is adjusted according to the thickness of the steel component, and then the position is fixed by a fixing mechanism, so that the fixing frame fixes the steel component to prevent displacement of the steel component during the cutting process, resulting in cutting errors, and the distance between the plasma cutting machine and the steel component is adjusted by an electric telescopic rod, and the first motor is started to drive the plasma cutting machine to rotate for cutting, and the third motor is started to drive the lead screw to rotate, and the moving block on the lead screw drives the plasma cutting machine to move back and forth on the steel component for cutting. During the cutting process, the dust collection device is used to clean up the debris generated during cutting in time, and there is no need for manual cleaning by the staff, thereby improving work efficiency.

[0009] The dust suction device comprises a hollow box placed on a fixed frame, a bellows is fixed on the hollow box, a fan is fixed in the bellows, a dustproof net is fixed in the bellows, a plurality of dust suction pipes are fixed on the hollow box, a cleaning port is opened on the hollow box, and a cover is fixed on the cleaning port.

[0010] With the above structure, by installing the hollow box and the dust suction pipe, starting the fan, the debris generated during the cutting process is sucked into the hollow box through the dust suction pipe, so that the debris generated during the cutting process is cleaned up in time. When the hollow box is full, the hollow box is taken out and the debris inside is poured out through the cleaning port.

[0011] The fixing mechanism includes a long groove formed on the support bar, the long groove is slidably connected to the fixing frame, a circular groove 1 is formed on the fixing frame, a circular groove 2 is formed on the support bar, a circular opening connected to the circular groove 2 is formed on the support bar, a fixing column extending into the circular groove 1 and the circular groove 2 is inserted into the circular opening, and the diameter of the circular opening is smaller than the diameter of the circular groove 2.

[0012] By adopting the above structure, by opening circular groove one and circular groove two and installing fixing columns, it is possible to move the fixing frame in the long groove of the supporting column according to the thickness of the steel component, adjust it to the required position, and then insert the fixing column into circular groove one and circular groove two to fix the position of the fixing frame. The fixing frame fixes the steel component on the workbench to prevent displacement during the cutting process.

[0013] A spring is fixed in the second circular groove, a round block is fixed on one end of the fixing column close to the fixing frame, the other end of the spring is fixedly connected to the round block, and the diameter of the round block is larger than the diameter of the circular opening.

[0014] By adopting the above structure and installing the spring, the fixing column can be prevented from being pulled out by the obstruction of the round block when being pulled into the second circular groove, so that the fixing frame can be moved. When the position of the fixing frame is determined, the fixing column is released, and the fixing column is bounced into the first circular groove of the fixing frame by the elasticity of the spring, so that the fixing frame is fixed.

[0015] Slide grooves are provided on both sides of the workbench. Motor 2 is fixed on the workbench. A bidirectional threaded rod extending into the slide groove is fixed to the output shaft end of motor 2. A slider is threadedly connected to the bidirectional threaded rod, and the slider is fixedly connected to the support bar.

[0016] By adopting the above structure, by installing the bidirectional threaded rod, starting motor 2 to drive the bidirectional threaded rod to rotate according to the width of the steel component, the two support bars on the slider are driven to move in corresponding directions, and the distance between the two fixing frames is adjusted, which is more flexible to use.

[0017] Compared with the existing technology, this plasma cutting device for steel component processing has the following advantages:

[0018] 1. Place the steel structure on the workbench, adjust the height of the fixing frame on the support bar according to the thickness of the steel structure, and then fix its position through the fixing mechanism so that the fixing frame fixes the steel structure to prevent the steel structure from shifting during the cutting process, resulting in cutting errors. Adjust the distance between the plasma cutter and the steel structure through the electric telescopic rod, start motor 1 to drive the plasma cutter to rotate for cutting, start motor 3 to drive the lead screw to rotate, and the moving block on the lead screw drives the plasma cutter to move back and forth on the steel structure for cutting. During the cutting process, the dust collection device is used to clean up the debris generated during cutting in time, and there is no need for manual cleaning by the staff, thereby improving work efficiency.

[0019] 2. By installing the hollow box and the dust suction pipe, starting the fan, the debris generated during the cutting process is sucked into the hollow box through the dust suction pipe, so that the debris generated during the cutting process can be cleaned up in time. When the hollow box is full, take out the hollow box and pour out the debris inside through the cleaning port.

[0020] 3. By opening circular groove 1 and circular groove 2 and installing fixing columns, the fixing frame can be moved in the long groove of the supporting column according to the thickness of the steel component and adjusted to the required position. The fixing column is then inserted into circular groove 1 and circular groove 2 to fix the position of the fixing frame. The fixing frame fixes the steel component on the workbench to prevent displacement during the cutting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0022] Figure 2 It is a structural schematic diagram of the support bar in the utility model.

[0023] Figure 3 It is a cross-sectional view of the utility model.

[0024] Figure 4 It is a structural schematic diagram of a cleaning port of a hollow core box of the utility model.

[0025] Figure 5 for Figure 2 A is an enlarged view of the middle image.

[0026] In the figure, 1. workbench; 2. support bar; 3. fixed frame; 4. bracket; 5. electric telescopic rod; 6. mounting plate; 7. long slot; 8. plasma cutting machine; 9. hollow box; 10. bellows; 11. fan; 12. dustproof net; 13. dust suction pipe; 14. round slot one; 15. round mouth; 16. fixed column; 17. spring; 18. round block; 19. slide slot; 20. motor two; 21. two-way threaded rod; 22. slider; 23. slide mouth; 24. motor three; 25. lead screw; 26. round slot two. DETAILED DESCRIPTION

[0027] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0028] like Figure 1-Figure 3 As shown, the plasma cutting device for processing steel components includes a workbench 1, two support bars 2 are slidably connected to the workbench 1, a fixed frame 3 is slidably connected to the support bar 2, a fixing mechanism is arranged between the support bar 2 and the fixed frame 3, a dust suction device is arranged on the fixed frame 3, a bracket 4 is fixed to the workbench 1, a sliding opening 23 is opened on the bracket 4, a motor 3 24 is fixed to the bracket 4, a screw 25 extending into the sliding opening 23 is fixed to the output shaft end of the motor 3 24, a moving block is threadedly connected to the screw 25, an electric telescopic rod 5 is fixedly connected to the moving block, a mounting plate 6 is fixed to the telescopic end of the electric telescopic rod 5, and a plasma cutting machine 8 is fixed to the mounting plate 6.

[0029] Place the steel component on the workbench 1, adjust the height of the fixing frame 3 on the support bar 2 according to the thickness of the steel component, and then fix its position through the fixing mechanism, so that the fixing frame 3 fixes the steel component to prevent the steel component from shifting during the cutting process, resulting in cutting errors, and adjust the distance between the plasma cutter 8 and the steel component through the electric telescopic rod 5, start the motor 1 7 to drive the plasma cutter 8 to rotate for cutting, start the motor 3 24 to drive the screw 25 to rotate, and the moving block 26 on the screw 25 drives the plasma cutter 8 to move back and forth on the steel component for cutting. During the cutting process, the debris generated during cutting is cleaned up in time through the dust suction device, and there is no need for manual cleaning by the staff, thereby improving work efficiency.

[0030] The dust suction device includes a hollow box 9 placed on a fixed frame 3, a bellows 10 is fixed on the hollow box 9, a fan 11 is fixed in the bellows 10, a dustproof net 12 is fixed in the bellows 10, a plurality of dust suction pipes 13 are fixed on the hollow box 9, a cleaning port is opened on the hollow box 9, and a cover is fixed on the cleaning port.

[0031] With the above structure, by installing the hollow box 9 and the dust suction pipe 13, starting the fan 11, the debris generated during the cutting process is sucked into the hollow box 9 through the dust suction pipe 13, so that the debris generated during the cutting process can be cleaned up in time. When the hollow box 9 is full, the hollow box 9 is taken out and the debris inside is poured out through the cleaning port.

[0032] The fixing mechanism includes a long groove 7 formed on the support bar 2, the long groove 7 is slidably connected to the fixing frame 3, a circular groove 14 is formed on the fixing frame 3, a circular groove 26 is formed on the support bar 2, a circular opening 15 connected to the circular groove 26 is formed on the support bar 2, a fixing column 16 extending into the circular groove 14 and the circular groove 26 is inserted into the circular opening 15, and the diameter of the circular opening 15 is smaller than the diameter of the circular groove 26.

[0033] By adopting the above structure, by opening the circular groove 14 and installing the fixing column 16, it is possible to move the fixing frame 3 in the long groove of the support column according to the thickness of the steel component and adjust it to the required position, and then insert the fixing column 16 into the circular groove 14 and the circular groove 26 to fix the position of the fixing frame 3. The fixing frame 3 fixes the steel component on the workbench 1 to prevent displacement during the cutting process.

[0034] A spring 17 is fixed in the second circular groove 26 , a round block 18 is fixed to one end of the fixing column 16 close to the fixing frame 3 , and the other end of the spring 17 is fixedly connected to the round block 18 , and the diameter of the round block 18 is greater than the diameter of the circular opening 15 .

[0035] With the above structure, by installing the spring 17, the fixing column 16 is pulled into the circular groove 26 of the support column and is blocked by the round block 18 so that the fixing frame 3 can be moved. When the position of the fixing frame 3 is determined, the fixing column 16 is released, and the fixing column 16 is bounced into the circular groove 14 of the fixing frame 3 by the elasticity of the spring 17, so that the fixing frame 3 is fixed.

[0036] Slide grooves 19 are provided on both sides of the workbench 1. A motor 20 is fixed on the workbench 1. A bidirectional threaded rod 21 extending into the slide groove 19 is fixed to the output shaft end of the motor 20. A slider 22 is threadedly connected to the bidirectional threaded rod 21, and the slider 22 is fixedly connected to the support bar 2.

[0037] By adopting the above structure, by installing the bidirectional threaded rod 21, starting the motor 20 to drive the bidirectional threaded rod 21 to rotate according to the width of the steel structure, thereby driving the two support bars 2 on the slider 22 to move in corresponding directions, adjusting the distance between the two fixing frames 3, and making it more flexible to use.

[0038] The working principle of the utility model is as follows: according to the width of the steel component, the starting motor 20 drives the bidirectional threaded rod 21 to rotate, thereby driving the two support bars 2 on the slider 22 to move in the corresponding direction to fix the steel component; according to the thickness of the steel component, the fixing frame 3 is moved in the long groove 7 of the supporting column and adjusted to the required position, and then the fixing column 16 is inserted into the circular groove 14 and the circular groove 26 to fix the position of the fixing frame 3; the fixing frame 3 fixes the steel component on the workbench 1; the distance between the plasma cutting machine 8 and the steel component is adjusted by the electric telescopic rod 5; the starting motor 17 drives the plasma cutting machine 8 to rotate for cutting; the starting motor 3 24 drives the lead screw 25 to rotate; the moving block 26 on the lead screw 25 drives the plasma cutting machine 8 to move back and forth on the steel component for cutting; the fan 11 is started, and the debris generated during the cutting process is sucked into the hollow box 9 through the dust suction pipe 13.

[0039] In summary, the dust suction device can be used to clean up the debris generated during the cutting process in a timely manner without the need for manual cleaning by the staff, thereby improving work efficiency.

[0040] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A plasma cutting device for processing steel components, comprising a workbench (1), characterized in that: Two support bars (2) are slidably connected to the workbench (1), a fixing frame (3) is slidably connected to the support bar (2), a fixing mechanism is provided between the support bar (2) and the fixing frame (3), a dust collecting device is provided on the fixing frame (3), a bracket (4) is fixed to the workbench (1), a sliding opening (23) is provided on the bracket (4), a motor three (24) is fixed to the bracket (4), a lead screw (25) extending into the sliding opening (23) is fixed to the output shaft end of the motor three (24), a moving block is threadedly connected to the lead screw (25), an electric telescopic rod (5) is fixedly connected to the moving block, a mounting plate (6) is fixed to the telescopic end of the electric telescopic rod (5), and a plasma cutting machine (8) is fixed to the mounting plate (6).

2. A plasma cutting device for steel component processing according to claim 1, characterized in that: The dust suction device comprises a hollow box (9) placed on a fixed frame (3), a bellows (10) being fixed on the hollow box (9), a fan (11) being fixed inside the bellows (10), a dustproof net (12) being fixed inside the bellows (10), a plurality of dust suction pipes (13) being fixed on the hollow box (9), a cleaning port being opened on the hollow box (9), and a cover being fixed on the cleaning port.

3. The plasma cutting device for steel component processing according to claim 1, characterized in that: The fixing mechanism comprises a long groove (7) formed on the support bar (2), the long groove (7) being slidably connected to the fixing frame (3), the fixing frame (3) being provided with a circular groove 1 (14), the support bar (2) being provided with a circular groove 2 (26), the support bar (2) being provided with a circular opening (15) connected to the circular groove 2 (26), the circular opening (15) being provided with a fixing column (16) extending into the circular groove 1 (14) and the circular groove 2 (26), the diameter of the circular opening (15) being smaller than the diameter of the circular groove 2 (26).

4. The plasma cutting device for steel component processing according to claim 3, characterized in that: A spring (17) is fixed in the second circular groove (26); a round block (18) is fixed to one end of the fixing column (16) close to the fixing frame (3); the other end of the spring (17) is fixedly connected to the round block (18); and the diameter of the round block (18) is greater than the diameter of the circular opening (15).

5. The plasma cutting device for steel component processing according to claim 1, characterized in that: The workbench (1) is provided with a slide groove (19) on both sides thereof. A second motor (20) is fixed on the workbench (1). A bidirectional threaded rod (21) extending into the slide groove (19) is fixed to the output shaft end of the second motor (20). A slider (22) is threadedly connected to the bidirectional threaded rod (21). The slider (22) is fixedly connected to the support bar (2).

Citation Information

Patent Citations

  • A plasma cutting device for steel components

    CN215034392U