Outer ring constant-force rust removal device for overhauling TAROL bearings of various models
By designing a constant force rust removal device for outer rings for TAROL bearings, the adaptive positioning and constant force of the wire brush are achieved by using the base slider and counterweight block structure, the problem of uneven rust removal in the prior art is solved and the rust removal effect is achieved without dead corners.
Patent Information
- Application Number
- CN202421324946.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing TAROL bearing rust removal device relies on hard limiting methods, making it difficult to adapt to the deformation of the outer ring of the bearing, and it is easy to cause excessive rust removal or insufficient rust removal.
A constant force rust removal device for outer ring is designed, using base slider and counterweight block structure, and the rust removal process of the wire brush is achieved through the chain and gear system with flexible positioning and constant force.
The rust removal of adaptive outer ring deformation is achieved, ensuring the constant rust removal force, avoiding excessive rust removal or inadequate rust removal, and achieving the effect of no dead corners and rust removal.
Smart Images
Figure CN222553149U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rust removal of TAROL bearings, and more specifically to an outer ring constant force rust removal device for overhauling various types of TAROL bearings. Background Art
[0002] TAROL bearings are often used in rail vehicles such as buses and trucks. They are easy and quick to install. They are indispensable parts in machinery and equipment. Once rusted, the friction coefficient will increase, noise will be generated, and the life of the bearing will be affected, which will in turn affect the normal operation of the entire machinery and equipment. They are also prone to damage or even fall off, which brings safety hazards to the operation and use of machinery and equipment, and sometimes even fatal effects. Therefore, in daily use, it is necessary to pay attention to the maintenance of bearings to avoid negative impacts of rusted bearings on machinery and equipment.
[0003] The existing TAROL bearing rust removal device relies on a cylinder or a servo motor to achieve the positioning of the rust removal position, which is a hard limit method. The bearings inspected are all used bearings, and the outer ring of the bearing is elliptical in shape. During the rust removal process, excessive rust removal or inadequate rust removal may occur. Utility Model Content
[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and to provide an outer ring constant force rust removal device for maintenance of various types of TAROL bearings, which can not only automatically adjust the rust removal position according to the deformation of the outer ring of the bearing to be derusted, but also achieve the entire rust removal process to maintain a constant force on the outer ring surface of the bearing to be derusted.
[0005] The purpose of the utility model is achieved through the following technical solutions.
[0006] The utility model is a constant force rust removal device for the outer ring of various types of TAROL bearings for maintenance, comprising a support frame, a linear guide rail is longitudinally arranged on one side of the support frame, the linear guide rail is provided with a base slide that slides longitudinally thereof, the top of the base slide is connected to a counterweight base for placing a counterweight via a chain, a transmission shaft and a motor are fixed to the outer side of the base slide, a wire brush is arranged at one end of the transmission shaft, and the other end is connected to the output shaft of the motor via a transmission belt.
[0007] Furthermore, two chains are provided, one end of each chain is connected to the top of the base slide, and the other end is connected to the counterweight base through a connecting rod; the top plate of the support frame is provided with gears for guiding the chains, and each chain is configured with at least one gear.
[0008] Furthermore, the transmission shaft is fixed to the outer side of the base slide via a bearing and a bearing base, and the motor is fixed to the outer side of the base slide via a motor base.
[0009] Furthermore, a protective cover is provided at one end of the transmission shaft, and the protective cover is located outside the wire brush.
[0010] Compared with the prior art, the beneficial effects brought about by the technical solution of the utility model are:
[0011] The base slide plate and the counterweight block of the utility model enable the wire brush to be flexibly positioned during the rust removal process and adapt to the deformation of the outer ring. During the rust removal process, the wire brush can fit the surface of the bearing outer ring with a constant force regardless of whether it contacts the high point or the low point of the outer ring, thereby achieving the effect of constant-force rust removal, avoiding excessive rust removal or inadequate rust removal, and achieving rust removal without dead ends. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The utility model is a structural schematic diagram of a constant force rust removal device for an outer ring of a bearing for inspection and maintenance.
[0013] Figure numerals: 1-support frame, 2-linear guide, 3-base slide, 4-chain, 5-counterweight, 6-counterweight base, 7-transmission shaft, 8-motor, 9-transmission belt, 10-connecting rod, 11-gear, 12-protective cover, 13-bearing base, 14-motor base, 15-wire brush. DETAILED DESCRIPTION
[0014] The utility model is further described below in conjunction with the accompanying drawings.
[0015] like Figure 1 As shown, the utility model is a constant force rust removal device for the outer ring of various types of TAROL bearings for maintenance, comprising a support frame 1, a linear guide rail 2 is longitudinally arranged on one side of the support frame 1, the linear guide rail 2 is provided with a base slide 3 sliding along its longitudinal direction, the top of the base slide 3 is connected to a counterweight base 6 for placing a counterweight 5 through a chain 4, a transmission shaft 7 and a motor 8 are fixed to the outer side of the base slide 3, a wire brush 15 is arranged at one end of the transmission shaft 7, and the other end is connected to the output shaft of the motor 8 through a transmission belt 9, the transmission shaft 7 is driven to rotate by the motor 8, and then the wire brush 15 is driven to rotate.
[0016] Preferably, in the above device, two chains 4 may be provided, one end of each chain 4 is connected to the top of the base slide 3, and the other end is connected to the counterweight base 6 through a connecting rod 10, and connecting rods 10 are provided on both sides of the upper end of the counterweight base 6, and the base slide 3 can be driven to move up and down by adjusting the counterweight 5. The top plate of the support frame 1 may be provided with a gear 11 for guiding the chain 4, and each chain 4 is provided with at least one gear 11, which acts as a fixed pulley to prevent the chain 4 from deviating left and right.
[0017] Preferably, in the above device, two linear guide rails 2 can be arranged in parallel, and correspondingly, sliders for sliding along the linear guide rails 2 are fixed at both left and right ends of the inner side of the base slide plate 3, and can move up and down on the linear guide rails 2.
[0018] Preferably, in the above device, the transmission shaft 7 can be fixed to the outer side of the base slide 3 through a bearing and a bearing base 13, and the bearing is located between the transmission shaft 7 and the bearing base 13 during assembly. The motor 8 can be fixed to the outer side of the base slide 3 through a motor base 14, and the transmission shaft 7 and the motor 8 both move up and down with the base slide 3.
[0019] Preferably, in the above device, a protective cover 12 is provided at one end of the transmission shaft 7, and the protective cover 12 is located outside the wire brush 15 to prevent waste from splashing during the rust removal process. The wire brush 15 can be a round wire brush.
[0020] When rust removal is required, the entire device of the utility model is installed on the equipment at the position of the bearing to be rusted by the support frame 1. By adjusting the weight of the counterweight block 5, the pressure of the wire brush 15 on the outer ring of the bearing to be rusted can be adjusted. After the weight of the counterweight block 5 is fixed, it can be ensured that the pressure of the wire brush 15 on the outer ring of the bearing to be rusted remains constant during the entire rust removal process.
[0021] When the outer ring of the bearing to be derusted is not a regular circle, the free up and down movement of the base slide 3 and the linear guide rail 2 can ensure that the wire brush 9 is always in contact with the high point or low point of the outer ring of the bearing to be derusted during the derusting process, thereby preventing excessive wear of the high points of the outer ring of the bearing to be derusted and incomplete rust removal at the low points.
[0022] Although the functions and working processes of the utility model are described above in conjunction with the accompanying drawings, the utility model is not limited to the above-mentioned specific functions and working processes, and the above-mentioned specific implementation methods are merely illustrative rather than restrictive. Under the enlightenment of the utility model, ordinary technicians in this field can also make many forms without departing from the scope of protection of the purpose of the utility model and the claims, which are all within the protection of the utility model.
Claims
1. A constant force rust removal device for outer rings of various types of TAROL bearings for maintenance, characterized in that: The invention comprises a support frame (1), a linear guide rail (2) is longitudinally arranged on one side of the support frame (1), the linear guide rail (2) is provided with a base slide plate (3) which slides longitudinally thereof, the top of the base slide plate (3) is connected to a counterweight base (6) for placing a counterweight (5) via a chain (4), a transmission shaft (7) and a motor (8) are fixed to the outer side surface of the base slide plate (3), one end of the transmission shaft (7) is provided with a wire brush (15), and the other end is connected to the output shaft of the motor (8) via a transmission belt (9).
2. The outer ring constant force rust removal device for overhauling various types of TAROL bearings according to claim 1 is characterized in that: Two chains (4) are provided, one end of each chain (4) is connected to the top of the base slide plate (3), and the other end is connected to the counterweight base (6) through a connecting rod (10); the top plate of the support frame (1) is provided with a gear (11) for guiding the chain (4), and each chain (4) is equipped with at least one gear (11).
3. The outer ring constant force rust removal device for overhauling various types of TAROL bearings according to claim 1 is characterized in that: The transmission shaft (7) is fixed to the outer side of the base slide (3) via a bearing and a bearing base (13), and the motor (8) is fixed to the outer side of the base slide (3) via a motor base (14).
4. The outer ring constant force rust removal device for overhauling various types of TAROL bearings according to claim 1 is characterized in that: A protective cover (12) is provided at one end of the transmission shaft (7), and the protective cover (12) is located outside the wire brush (15).