Automobile carpet hot press forming device with PUR scrap collecting structure
By designing a hot press cutting and collection mechanism in the automotive carpet hot press forming device, the cumbersome problem of manually handling scraps is solved, automatic cutting and debris collection is realized, and production efficiency is improved.
Patent Information
- Application Number
- CN202420963319.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing automotive carpet hot-pressing molding device needs to be manually tear off when dealing with scraps after hot-pressing molding, which is cumbersome and inconvenient.
A hot-pressing device for automotive carpets with a PUR debris collection structure is designed, including a hot-pressing cutting mechanism and a collection mechanism. The hot press cutting mechanism cuts the scraps through a cutting knife, and the collection mechanism collects the cut debris into the collection box through a gear and rack system.
Automatic cutting of scraps is achieved, avoiding the cumbersome process of manual tearing, reducing production time, improving the production efficiency of carpets, and effectively collecting debris.
Smart Images

Figure CN222554039U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hot pressing forming devices, in particular to a hot pressing forming device for automobile carpets with a PUR debris collecting structure. Background Art
[0002] Car carpet is a kind of interior decoration used in cars. In the processing of car carpet, a hot pressing molding device is usually required. The car carpet is heated and molded, and the hot pressing of the car carpet is completed after it is cooled.
[0003] According to the description of a hot press forming machine for automobile carpet production disclosed on the patent website (authorization announcement number: CN216182114U), "The utility model discloses a hot press forming machine for automobile carpet production, including a frame, an upper pressing plate, a lifting unit and a feeding unit, the frame is fixed with a lifting unit, the lifting unit is fixedly connected to the upper pressing plate, and the upper pressing plate is fixed with an ejection assembly; the ejection assembly includes a first elastic member and a pressure block, the first elastic member is fixedly connected to the upper pressing plate, and a pressure block is fixed at the end of the first elastic member, the height of the pressure block is consistent with the upper pressing plate in the first state, and the height of the pressure block is lower than the height of the upper pressing plate in the second state. The beneficial effect of the utility model is that an ejection assembly is arranged on the upper pressing plate, and after the hot pressing is completed, when the lifting cylinder returns to the initial position, the first elastic member exerts a force on the carpet so that the carpet will not be lifted up along with the upper pressing plate, and the hot pressing effect is good."
[0004] In view of the above description, the applicant believes that there are the following problems:
[0005] During use, the utility model can limit the carpet after the hot pressing is completed through the ejection component to prevent it from being lifted up with the upper pressing plate. However, in actual use, since the car carpet is usually only retained during the hot pressing, the excess scraps need to be torn off manually, which makes the method of handling the scraps inconvenient and cumbersome. Therefore, it is necessary to improve a car carpet hot pressing forming device with a PUR scrap collection structure to solve the above problem. Utility Model Content
[0006] The utility model aims to provide a car carpet hot pressing forming device with a PUR debris collecting structure to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a car carpet hot pressing forming device with a PUR debris collection structure, comprising a stand, a hot pressing cutting mechanism is arranged on the inner side of the top of the stand, and a collecting mechanism is arranged on the inner side of the left side of the stand.
[0008] The hot pressing and cutting mechanism comprises a hot pressing component and a cutting component, and the cutting component is arranged on the top of the hot pressing component.
[0009] Preferably, the hot pressing assembly includes a hydraulic rod, which is fixedly installed on the top inner side of the vertical frame, a connecting plate frame is fixedly installed on the bottom of the hydraulic rod, a limiting rod is fixedly installed on the top of the connecting plate frame, a hot pressing upper mold is fixedly installed on the bottom of the connecting plate frame, and a molding frame is fixedly installed on the bottom of the hot pressing upper mold, so as to facilitate hot pressing molding of the raw materials of the automobile carpet by the hot pressing assembly.
[0010] Preferably, holes are provided at corresponding positions of the stand and the limiting rod 1, and the limiting rod 1 is slidably installed inside the hole provided inside the stand, so as to facilitate the normal descent of the hot pressing upper mold.
[0011] Preferably, the cutting assembly includes a limit rod 2, the limit rod 2 is fixedly installed on the top of the connecting plate frame, the right connecting side ear is slidably installed on the outside of the limit rod 2, the bottom of the connecting side ear is fixedly installed with a spring, the inner side of the connecting side ear is fixedly installed with a sliding frame, the bottom of the sliding frame is fixedly installed with a cutting knife, the front and back of the sliding frame are fixedly installed with rollers, the right side of the connecting plate frame is fixedly installed with a fixed plate, the top of the fixed plate is fixedly installed with an electric push rod, the left side of the electric push rod is fixedly installed with a driving plate, the left side of the driving plate is fixedly installed with a connecting column, the left side of the connecting column is fixedly installed with a trapezoidal block, and the inner side of the driving plate is slidably installed with a limit strip 1, so as to facilitate the cutting of scraps and debris after hot pressing through the cutting assembly.
[0012] Preferably, the bottom of the limit bar 1 is fixedly mounted to the top of the fixed plate, the end of the spring away from the limit bar 2 is fixedly mounted to the top of the connecting plate frame, and the sliding frame is slidably mounted inside the connecting plate frame, thereby improving stability.
[0013] Preferably, the collecting mechanism includes a collecting box, which is fixedly installed on the left inner side of the stand, and a limiting rotating rod seat is fixedly installed on the right side of the collecting box, a sealing door is rotatably installed on the outside of the limiting rotating rod seat, a cushion block is fixedly installed on the inner side of the bottom of the collecting box, a rotating pad is rotatably installed inside the collecting box, a gear is provided on the right side of the rotating pad, a bidirectional threaded rod is rotatably installed on the right side of the collecting box, a rack is threadedly installed on the external side of the bidirectional threaded rod, and a limiting strip 2 is slidably installed inside the rack, so as to facilitate the collection of PUR debris generated by cutting scraps through the collecting mechanism.
[0014] Preferably, the gear is meshed with the rack, and the left side of the second limiting bar is fixedly mounted on the right side of the collecting box, so that the PUR debris falls into the interior of the collecting box.
[0015] Compared with the prior art, the utility model provides a car carpet hot pressing forming device with a PUR debris collection structure, which has the following beneficial effects:
[0016] 1. The hot-pressing and cutting mechanism of the automobile carpet hot-pressing and forming device with the PUR debris collection structure is set up. During use, the raw material is placed on the top of the cushion block, and the connecting plate frame is driven to drive the limit rod to drive the hot-pressing upper mold and the forming frame to descend, so that hot-pressing and forming can be carried out. After the hot-pressing is completed, the electric push rod is driven, so that the output end of the electric push rod drives the driving plate to move leftward, so that the trapezoidal block moves leftward, so that the sliding frame drives the cutter to move downward, and the scraps of the automobile carpet are cut. After cutting off, the automobile carpet after hot-pressing and cutting can be obtained, which avoids the tediousness and inconvenience of subsequent manual tearing of the scraps, and at the same time reduces the production time and improves the efficiency of producing automobile carpets.
[0017] 2. The automobile carpet hot pressing forming device with a PUR debris collection structure, through the collection mechanism set up, during use, rotates the bidirectional threaded rod to make the rack move under the restriction of the second limit bar, so that the gear drives the rotating pad to rotate, and the rotating pad can be rotated. At this time, the PUR debris cut off during production falls into the interior of the collection box, and can be collected by rotating the sealing door, thereby realizing the function of collecting the PUR debris generated by the hot pressing of the automobile carpet. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the appearance structure of the hot pressing cutting mechanism of the utility model;
[0021] Figure 3 This is a schematic diagram of the appearance structure of the hot pressing component of the utility model;
[0022] Figure 4 This is a schematic diagram of the appearance structure of the cutting component of the utility model;
[0023] Figure 5 This is a schematic diagram of the appearance structure of the collection mechanism of the utility model.
[0024] In the figure: 1. stand; 2. hot pressing cutting mechanism; 21. hot pressing assembly; 211. hydraulic rod; 212. connecting plate frame; 213. limit rod 1; 214. hot pressing upper mold; 215. forming frame; 22. cutting assembly; 221. limit rod 2; 222. connecting side ear; 223. spring; 224. sliding frame; 225. cutter; 226. roller; 227. fixed plate; 228. electric push rod; 229. driving plate; 2210. connecting column; 2211. trapezoidal block; 2212. limit strip 1; 3. collecting mechanism; 31. collecting box; 32. limit rotating rod seat; 33. sealing door; 34. pad; 35. rotating pad; 36. gear; 37. two-way threaded rod; 38. rack; 39. limit strip 2. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Embodiment 1:
[0028] See also Figure 1-4 The utility model provides a technical solution: a car carpet hot pressing forming device with a PUR debris collection structure, comprising a stand 1, a hot pressing cutting mechanism 2 is arranged on the inner side of the top of the stand 1, and a collecting mechanism 3 is arranged on the inner side of the left side of the stand 1.
[0029] The hot pressing and cutting mechanism 2 comprises a hot pressing component 21 and a cutting component 22 . The cutting component 22 is arranged on the top of the hot pressing component 21 .
[0030] Furthermore, the hot pressing assembly 21 includes a hydraulic rod 211, which is fixedly installed on the inner side of the top of the stand 1, a connecting plate frame 212 is fixedly installed on the bottom of the hydraulic rod 211, a limiting rod 213 is fixedly installed on the top of the connecting plate frame 212, a hot pressing upper mold 214 is fixedly installed on the bottom of the connecting plate frame 212, and a molding frame 215 is fixedly installed on the bottom of the hot pressing upper mold 214, so as to facilitate hot pressing molding of the raw materials of the automobile carpet through the hot pressing assembly 21.
[0031] Furthermore, holes are provided at corresponding positions of the stand 1 and the limiting rod 213, and the limiting rod 213 is slidably installed inside the hole provided inside the stand 1, so that the hot pressing upper mold 214 can descend normally.
[0032] Furthermore, the cutting component 22 includes a limiting rod 221, which is fixedly mounted on the top of the connecting plate frame 212, a right connecting ear 222 is slidably mounted on the outside of the limiting rod 221, a spring 223 is fixedly mounted on the bottom of the connecting ear 222, a sliding frame 224 is fixedly mounted on the inner side of the connecting ear 222, a cutter 225 is fixedly mounted on the bottom of the sliding frame 224, and rollers 226 are fixedly mounted on the front and back of the sliding frame 224. A fixing plate 227 is fixedly installed on the right side of 212, an electric push rod 228 is fixedly installed on the top of the fixing plate 227, a driving plate 229 is fixedly installed on the left side of the electric push rod 228, a connecting column 2210 is fixedly installed on the left side of the driving plate 229, a trapezoidal block 2211 is fixedly installed on the left side of the connecting column 2210, and a limiting strip 2212 is slidingly installed inside the driving plate 229, so as to facilitate cutting of scraps and debris through the cutting component 22 after the hot pressing is completed.
[0033] Furthermore, the bottom of the limiting bar 2212 is fixedly installed on the top of the fixing plate 227, the end of the spring 223 away from the limiting bar 221 is fixedly installed on the top of the connecting plate frame 212, and the sliding frame 224 is slidably installed inside the connecting plate frame 212, thereby improving stability.
[0034] Embodiment two:
[0035] See also Figure 5In combination with the first embodiment, it is further obtained that the collecting mechanism 3 includes a collecting box 31, the collecting box 31 is fixedly installed on the inner side of the left side of the stand 1, a limiting rotating rod seat 32 is fixedly installed on the right side of the collecting box 31, a sealing door 33 is rotatably installed on the outside of the limiting rotating rod seat 32, a cushion block 34 is fixedly installed on the inner side of the bottom of the collecting box 31, a rotating pad 35 is rotatably installed inside the collecting box 31, a gear 36 is arranged on the right side of the rotating pad 35, a bidirectional threaded rod 37 is rotatably installed on the right side of the collecting box 31, a rack 38 is threadedly installed on the outer side of the bidirectional threaded rod 37, and a limiting strip 39 is slidably installed inside the rack 38, so as to facilitate the collection of PUR debris generated by cutting scraps through the collecting mechanism 3.
[0036] Furthermore, the gear 36 is meshed with the rack 38 , and the left side of the limiting bar 39 is fixedly mounted on the right side of the collecting box 31 , so that the PUR debris falls into the interior of the collecting box 31 .
[0037] In actual operation, when this device is used, the raw material is placed on the top of the cushion block 34, and the connecting plate frame 212 is driven to make the limit rod 213 drive the hot pressing upper mold 214 and the forming frame 215 to descend, and hot pressing molding can be performed. After the hot pressing is completed, the electric push rod 228 is driven, so that the output end of the electric push rod 228 drives the driving plate 229 to move to the left, so that the trapezoidal block 2211 moves to the left, so that the sliding frame 224 drives the cutter 225 to move downward, and the scraps of the car carpet are cut off. , the hot-pressed and cut automobile carpet can be obtained, avoiding the tediousness and inconvenience of subsequent hand-tearing of scraps, while reducing production time and improving the efficiency of producing automobile carpets. The bidirectional threaded rod 37 is rotated to make the rack 38 move under the restriction of the limit bar 39, so that the gear 36 drives the rotating pad 35 to rotate, and the rotating pad 35 can be rotated. At this time, the PUR scraps cut off during production fall into the interior of the collection box 31, and the sealing door 33 can be rotated to collect them, thereby realizing the function of collecting the PUR scraps generated by the hot pressing of the automobile carpet.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A hot pressing molding device for automobile carpet with a PUR debris collection structure, comprising a stand (1), characterized in that: A hot pressing cutting mechanism (2) is arranged on the inner side of the top of the stand (1), and a collecting mechanism (3) is arranged on the inner side of the left side of the stand (1); The hot pressing cutting mechanism (2) comprises a hot pressing component (21) and a cutting component (22), wherein the cutting component (22) is arranged on the top of the hot pressing component (21); The cutting component (22) comprises a second limiting rod (221), wherein the second limiting rod (221) is fixedly mounted on the top of the connecting plate frame (212), a right connecting ear (222) is slidably mounted on the outside of the second limiting rod (221), a spring (223) is fixedly mounted on the bottom of the connecting ear (222), a sliding frame (224) is fixedly mounted on the inner side of the connecting ear (222), a cutting knife (225) is fixedly mounted on the bottom of the sliding frame (224), and the front and back of the sliding frame (224) are fixed. A roller (226) is installed, a fixing plate (227) is fixedly installed on the right side of the connecting plate frame (212), an electric push rod (228) is fixedly installed on the top of the fixing plate (227), a driving plate (229) is fixedly installed on the left side of the electric push rod (228), a connecting column (2210) is fixedly installed on the left side of the driving plate (229), a trapezoidal block (2211) is fixedly installed on the left side of the connecting column (2210), and a limit strip (2212) is slidably installed inside the driving plate (229).
2. The hot pressing forming device for automobile carpet with a PUR debris collection structure according to claim 1, characterized in that: The hot pressing assembly (21) comprises a hydraulic rod (211), wherein the hydraulic rod (211) is fixedly mounted on the inner side of the top of the vertical frame (1), a connecting plate frame (212) is fixedly mounted on the bottom of the hydraulic rod (211), a limiting rod (213) is fixedly mounted on the top of the connecting plate frame (212), a hot pressing upper mold (214) is fixedly mounted on the bottom of the connecting plate frame (212), and a molding frame (215) is fixedly mounted on the bottom of the hot pressing upper mold (214).
3. The hot pressing forming device for automobile carpet with a PUR debris collection structure according to claim 2, characterized in that: The stand (1) and the limiting rod (213) are provided with holes at corresponding positions, and the limiting rod (213) is slidably mounted inside the hole provided inside the stand (1).
4. The hot pressing forming device for automobile carpet with a PUR debris collection structure according to claim 1, characterized in that: The bottom of the limiting bar 1 (2212) is fixedly mounted on the top of the fixing plate (227), one end of the spring (223) away from the limiting bar 2 (221) is fixedly mounted on the top of the connecting plate frame (212), and the sliding frame (224) is slidably mounted inside the connecting plate frame (212).
5. The hot pressing forming device for automobile carpet with a PUR debris collection structure according to claim 1, characterized in that: The collecting mechanism (3) comprises a collecting box (31), wherein the collecting box (31) is fixedly mounted on the inner side of the left side of the stand (1), a limit rotating rod seat (32) is fixedly mounted on the right side of the collecting box (31), a sealing door (33) is rotatably mounted on the outside of the limit rotating rod seat (32), a cushion block (34) is fixedly mounted on the inner side of the bottom of the collecting box (31), a rotating pad (35) is rotatably mounted inside the collecting box (31), a gear (36) is arranged on the right side of the rotating pad (35), a bidirectional threaded rod (37) is rotatably mounted on the right side of the collecting box (31), a rack (38) is threadedly mounted on the outside of the bidirectional threaded rod (37), and a limit bar (39) is slidably mounted inside the rack (38).
6. The automotive carpet hot pressing forming device with a PUR debris collection structure according to claim 5, characterized in that: The gear (36) is meshed with the rack (38), and the left side of the second limit bar (39) is fixedly mounted on the right side of the collection box (31).
Citation Information
Patent Citations
Hot-pressing forming machine for producing automobile carpet
CN216182114U