Aviation composite material flat plate forming tool

By designing a flat-forming tooling for aerospace composite material including double-threaded screw rods, limit rings and hydraulic rods, the problems of inaccurate processing and low efficiency in the prior art are solved, and a more efficient and accurate forming process is achieved.

CN222554310UActive Publication Date: 2025-03-04ZHONGKE WEIXING INTELLIGENT EQUIP (SUZHOU) CO LTD
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Patent Information

Application Number
CN202421257652.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-04
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing aerospace composite flat molding tooling is difficult to achieve precise positioning when loading, unloading and forming, resulting in low processing efficiency and molding deviation.

Method used

Aerospace composite flat-forming tooling including a processing table, a processing rack, auxiliary components and hydraulic rods is designed. Through the combination of a double-threaded screw and a limiting ring, the side clamping and positioning of the workpiece is achieved; the hydraulic rod controls the lifting and lowering of the molded pressure plate and the movement of auxiliary components through telescopic control, ensuring accurate and efficient molding.

Benefits of technology

It improves the positioning accuracy and molding stability of the workpiece, increases processing efficiency, and reduces molding deviation.

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Abstract

The utility model discloses an aeronautical composite material flat plate forming tool, which relates to the technical field of aeronautical composite material forming and comprises a machining table and auxiliary components, a machining frame is mounted in the middle of the machining table, and the auxiliary components used for assisting in workpiece positioning are arranged on two sides of the upper end of the machining table. And the auxiliary assembly comprises a side plate, an adjusting groove, an auxiliary plate, a double-thread lead screw, a limiting ring and an auxiliary rod, the adjusting groove is formed in the surface of the side plate, the auxiliary plate is arranged in the adjusting groove, and the double-thread lead screw is installed on the inner side of the end of the auxiliary plate. According to the aviation composite material flat plate forming tool, the auxiliary plates can stably move through the adjusting grooves in the side plates, the double-thread lead screw is driven by the motor to rotate, the two auxiliary plates get close to or get away from the outer portion of the double-thread lead screw, and when the auxiliary plates get close to each other, the auxiliary plates have the side edge clamping and positioning effect on workpieces of different sizes; and the precision of subsequent forming processing is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aviation composite material molding, in particular to an aviation composite material flat plate molding tool. Background Art

[0002] The use of composite materials in the aviation industry is increasing. Traditional materials for manufacturing aircraft structures include aluminum, steel and titanium. The main benefits of composite materials are reduced weight and simpler assembly. Performance advantages and reduced aircraft structural weight are the main driving forces for the development of composite materials for military aircraft. The manufacturing method of aviation composite test panels is to lay them on a flat tooling, lay a uniform pressure plate on the laid test panel material for curing and molding, and form the material through the top wall of the pressing plate to extrude the material.

[0003] For example, the utility model with application number CN202222497128.6 relates to the technical field of aviation composite flat plate forming, and discloses an aviation composite flat plate forming tooling, which realizes the continued processing of another prepreg test plate by moving the lower pressure piece laterally, greatly shortens the downtime, and increases the processing time of the prepreg test plate, that is, greatly increases the processing efficiency of the prepreg test plate; however, the existing staff finds it inconvenient to perform positioning processing during loading and unloading and processing and forming, which can easily lead to deviations and low processing efficiency.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an aviation composite material flat plate forming tool is provided. Utility Model Content

[0005] The utility model aims to provide a flat plate forming tool for aviation composite materials to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aviation composite flat plate forming tool, comprising a processing table and an auxiliary component, a processing frame is installed in the middle of the processing table, the auxiliary components for assisting the positioning of the workpiece are arranged on both sides of the upper end of the processing table, and the auxiliary components include side plates, adjustment grooves, auxiliary plates, double-threaded screws, limit rings and auxiliary rods, the surface of the side plates is provided with adjustment grooves, and the interior of the adjustment grooves is provided with auxiliary plates, the inner side of the end of the auxiliary plate is provided with a double-threaded screw, and the side of the auxiliary plate is provided with a limit ring by screws, and the interior of the limit ring is provided with an auxiliary rod.

[0007] Furthermore, the limiting rings and the auxiliary rods are symmetrically arranged in two groups about the center line of the auxiliary plate, and the limiting rings and the auxiliary rods are sleeve-connected.

[0008] Furthermore, a top hole is opened on the surface of the processing frame, and a stabilizing rod is arranged inside the top hole.

[0009] Furthermore, a hydraulic rod 1 is installed in the middle of the lower end of the processing frame, and a forming pressure plate is installed at the output end of the hydraulic rod 1.

[0010] Furthermore, the side of the forming press plate is provided with a limiting component for limiting the auxiliary component, and the number of the limiting components is set to two groups.

[0011] Furthermore, the limiting assembly includes a second hydraulic rod and a mounting plate, and the mounting plate is installed on the side of the fixed end of the second hydraulic rod.

[0012] Furthermore, the limiting assembly also includes a rotating rod and a limiting plate. The output end of the hydraulic rod 2 is equipped with a rotating rod via a motor, and the end of the rotating rod is equipped with a limiting plate.

[0013] Furthermore, end plates are installed at the left and right ends of the processing table, and hydraulic rod three is installed on the surface of the end plates.

[0014] The utility model provides an aviation composite material flat plate forming tool, which has the following beneficial effects:

[0015] 1. The utility model enables the auxiliary plate to move to a stable position through the adjustment groove on the side plate. The double-threaded screw is driven by the motor to rotate, so that the two auxiliary plates are close to or away from the outside of the double-threaded screw. When the auxiliary plates are close, they play a role in side clamping and positioning workpieces of different sizes, thereby increasing the accuracy of subsequent forming processing. The limit ring is also adjusted according to the size of the workpiece. The limit ring is sleeved on the outside of the auxiliary rod, so that the auxiliary rod moves in the limit ring when the auxiliary plates are close. At this time, the auxiliary rod further positions the workpiece.

[0016] 2. The utility model uses hydraulic rod 1 to control the lifting and lowering of the forming plate through telescopic control, thereby cooperating with the auxiliary components to complete the forming of the aviation composite material flat plate. During forming, the stabilizing rod slides in the top hole to increase the stability of the forming plate. Hydraulic rod 2 controls the position adjustment of the rotating rod and the limit plate through telescopic control. The limit plate limits the side of the auxiliary component when it rotates to a vertical state, so that the auxiliary component can be better positioned with the forming plate. Hydraulic rod 3 controls the alternating movement of the auxiliary component on the processing table through telescopic control, so that the two groups of auxiliary components can work alternately in cooperation with the forming plate to increase work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of an aviation composite material flat plate forming tooling of the utility model;

[0018] Figure 2 This is a schematic diagram of the auxiliary component structure of an aviation composite material flat plate forming tooling of the utility model;

[0019] Figure 3 The utility model is a schematic diagram of the structure of a limiting component of an aviation composite material flat plate forming tool.

[0020] In the figure: 1. processing table; 2. processing frame; 3. auxiliary component; 301. side plate; 302. adjustment slot; 303. auxiliary plate; 304. double-threaded screw; 305. limiting ring; 306. auxiliary rod; 4. top hole; 5. stabilizing rod; 6. hydraulic rod one; 7. forming pressure plate; 8. limiting component; 801. hydraulic rod two; 802. mounting plate; 803. rotating rod; 804. limiting plate; 9. end plate; 10. hydraulic rod three. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0022] like Figure 1 As shown, a tool for forming a flat plate of aviation composite materials comprises a processing table 1 and an auxiliary component 3. A processing frame 2 is installed in the middle of the processing table 1. A top hole 4 is opened on the surface of the processing frame 2, and a stabilizing rod 5 is arranged inside the top hole 4. During forming, the stabilizing rod 5 slides in the top hole 4 to increase the stability of the forming plate 7. A hydraulic rod 6 is installed in the middle of the lower end of the processing frame 2. The hydraulic rod 6 controls the lifting and lowering of the forming plate 7 by telescopic movement, thereby cooperating with the auxiliary component 3 to complete the forming of the aviation composite material flat plate, and the forming plate 7 is installed at the output end of the hydraulic rod 6. End plates 9 are installed on the left and right ends of the processing table 1, and hydraulic rods 3 10 are installed on the surface of the end plates 9. The hydraulic rods 3 10 control the alternating movement of the auxiliary component 3 on the processing table 1 by telescopic movement, so that the two groups of auxiliary components 3 cooperate with the forming plate 7 to work alternately to increase work efficiency.

[0023] like Figure 2As shown, the auxiliary components 3 for assisting the workpiece positioning are arranged on both sides of the upper end of the processing table 1, and the auxiliary components 3 include side plates 301, adjustment grooves 302, auxiliary plates 303, double-threaded screw rods 304, limiting rings 305 and auxiliary rods 306. The surface of the side plate 301 is provided with an adjustment groove 302. The adjustment groove 302 on the side plate 301 allows the auxiliary plate 303 to move to a stable position, and the auxiliary plate 303 is arranged inside the adjustment groove 302. The auxiliary plate 303 plays a role in side clamping and positioning workpieces of different sizes when approaching, thereby increasing the accuracy of subsequent molding processing. The double-threaded screw rod 304 is installed on the inner side of the end of the auxiliary plate 303. 304 is driven to rotate by a motor, so that the two auxiliary plates 303 are moved closer or farther away from the outside of the double-threaded screw rod 304, and a limit ring 305 is installed on the side of the auxiliary plate 303 by screws. The limit ring 305 is also adjusted according to the size of the workpiece. An auxiliary rod 306 is arranged inside the limit ring 305. The limit ring 305 and the auxiliary rod 306 are symmetrically arranged in two groups about the center line of the auxiliary plate 303, and the limit ring 305 and the auxiliary rod 306 are sleeved. The limit ring 305 is sleeved on the outside of the auxiliary rod 306, so that the auxiliary rod 306 moves in the limit ring 305 when the auxiliary plate 303 approaches. At this time, the auxiliary rod 306 further positions the workpiece.

[0024] like Figure 3 As shown, a limit assembly 8 for limiting the auxiliary component 3 is provided on the side of the forming platen 7, and the number of the limit assembly 8 is set in two groups, the limit assembly 8 includes a hydraulic rod 801 and a mounting plate 802, the hydraulic rod 801 controls the position adjustment of the rotating rod 803 and the limit plate 804 by telescopic control, and the side of the fixed end of the hydraulic rod 801 is installed with a mounting plate 802, the limit assembly 8 also includes a rotating rod 803 and a limit plate 804, the output end of the hydraulic rod 801 is installed with a rotating rod 803 through a motor, and the end of the rotating rod 803 is installed with a limit plate 804, the rotating rod 803 and the limit plate 804 are vertically distributed, and the shape of the limit plate 804 is rectangular, and when the limit plate 804 rotates to a vertical state, it limits the side of the auxiliary component 3, so that the auxiliary component 3 is better positioned with the forming platen 7.

[0025] In summary, the aviation composite flat plate forming tooling is first based on Figure 1-Figure 3In the structure shown in the figure, the material is placed flat on the side plate 301, and the motor is turned on according to the size of the material, so that the double-threaded screw rod 304 rotates and drives the two auxiliary plates 303 to approach the side of the material workpiece outside the double-threaded screw rod 304. At this time, the auxiliary plates 303 play a role in side clamping and positioning workpieces of different sizes when approaching, thereby increasing the accuracy of subsequent forming processing. At the same time, the limiting ring 305 is adjusted on the side of the auxiliary plate 303 according to the size of the workpiece, so that the auxiliary rod 306 moves in the limiting ring 305 when the auxiliary plate 303 approaches. At this time, the auxiliary rod 306 further positions the workpiece position, and then the auxiliary component 3 on one side is pushed to the bottom of the forming plate 7 for processing and forming through the extension of the hydraulic rod three 10. When moving, the hydraulic rod two 801 is controlled by telescopic The position of the rotating rod 803 and the limit plate 804 is adjusted. At the same time, when the limit plate 804 is rotated to a vertical state under the drive of the motor at the end of the rotating rod 803, it limits the side of the auxiliary component 3. During molding, the hydraulic rod 1 6 controls the lifting and lowering of the molding plate 7 by telescoping to cooperate with the auxiliary component 3 to complete the molding of the aviation composite material flat plate. During molding, the stabilizer bar 5 slides in the top hole 4 to increase the stability of the molding plate 7, so that the auxiliary component 3 can be better positioned with the molding plate 7. After the material in a single auxiliary component 3 is processed, the hydraulic rod 3 10 retracts, and the other group of hydraulic rods 3 10 extends to push the other group of auxiliary components 3 under the molding plate 7. At this time, the auxiliary components 3 move alternately on the processing table 1, so that the two groups of auxiliary components 3 can cooperate with the molding plate 7 to work alternately to increase work efficiency.

[0026] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. An aviation composite material flat plate forming tool, comprising a processing table (1) and an auxiliary component (3), characterized in that: A processing frame (2) is installed in the middle of the processing table (1), and the auxiliary component (3) for assisting the positioning of the workpiece is arranged on both sides of the upper end of the processing table (1), and the auxiliary component (3) comprises a side plate (301), an adjustment groove (302), an auxiliary plate (303), a double-threaded screw (304), a limiting ring (305) and an auxiliary rod (306). The surface of the side plate (301) is provided with an adjustment groove (302), and the auxiliary plate (303) is arranged inside the adjustment groove (302). The double-threaded screw (304) is installed on the inner side of the end of the auxiliary plate (303), and the limiting ring (305) is installed on the side of the auxiliary plate (303) by screws, and the auxiliary rod (306) is arranged inside the limiting ring (305).

2. The aviation composite material flat plate forming tool according to claim 1, characterized in that: The limiting rings (305) and the auxiliary rods (306) are arranged in two groups symmetrically about the center line of the auxiliary plate (303), and the limiting rings (305) and the auxiliary rods (306) are sleeve-connected.

3. The aviation composite material flat plate forming tool according to claim 1, characterized in that: A top hole (4) is provided on the surface of the processing frame (2), and a stabilizing rod (5) is arranged inside the top hole (4).

4. The aviation composite material flat plate forming tool according to claim 1, characterized in that: A hydraulic rod (6) is installed in the middle of the lower end of the processing frame (2), and a forming pressing plate (7) is installed at the output end of the hydraulic rod (6).

5. The aviation composite material flat plate forming tool according to claim 4, characterized in that: The side edge of the forming press plate (7) is provided with a limiting component (8) for limiting the position of the auxiliary component (3), and the number of the limiting components (8) is set to two groups.

6. The aviation composite material flat plate forming tool according to claim 5, characterized in that: The limiting assembly (8) comprises a second hydraulic rod (801) and a mounting plate (802), and the mounting plate (802) is mounted on the side of the fixed end of the second hydraulic rod (801).

7. The aviation composite material flat plate forming tool according to claim 6, characterized in that: The limiting assembly (8) further comprises a rotating rod (803) and a limiting plate (804); the output end of the second hydraulic rod (801) is equipped with the rotating rod (803) via a motor, and the end of the rotating rod (803) is equipped with the limiting plate (804).

8. The aviation composite material flat plate forming tool according to claim 1, characterized in that: The left and right ends of the processing table (1) are installed with end plates (9), and the surface of the end plates (9) is installed with hydraulic rod three (10).

Citation Information

Patent Citations

  • Aviation composite material flat plate forming tool

    CN218140006U