Material pressing machine with good protection performance
By designing a press machine containing a pressure sensor and a pressure regulating valve, the problem of trash cans being easily crushed during compression is solved, and the utilization rate of trash cans is improved and the recycling cost is reduced.
Patent Information
- Application Number
- CN202421399401.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-19
AI Technical Summary
During the garbage recycling process, the garbage can is easily crushed due to inaccurate compression force control, resulting in increased recycling costs and spilling of garbage, increasing recycling workload.
A well-protective press is designed, including a support frame, a compression mechanism and a control system. The compression mechanism includes a cylinder, guide column, pressure plate unit and pressure sensor. The downforce magnitude is monitored through the pressure sensor to ensure automation and safety of the compression process.
Through the automated compression process and dual protection mechanism, the problem of trash cans being crushed is effectively avoided, the utilization rate of trash cans is improved, and the recycling cost is reduced.
Smart Images

Figure CN222555675U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of garbage recycling, and in particular relates to a material pressing machine with good protective performance. Background Art
[0002] With the acceleration of urbanization, the discharge of various types of garbage is increasing. As one of the basic units of the city, the recycling and treatment of garbage has become an important means to maintain the environmental sanitation of the community.
[0003] In the process of garbage recycling, it is usually recycled through trash cans, but due to the shape of most of the garbage itself, it takes up a large space, so that the trash cans are often filled up quickly, resulting in low space utilization of the trash cans, making subsequent garbage disposal and transportation time-consuming and labor-intensive, and increasing costs.
[0004] At present, in order to overcome the above problems, the garbage in the trash can is usually compressed to improve the utilization rate of the trash can; however, in the actual compression process, the trash can is often damaged due to inaccurate control of the downward pressure, which increases the recycling cost and causes the garbage in the trash can to spill, increasing the workload of recycling. Utility Model Content
[0005] In order to solve the problems existing in the prior art, the utility model aims to provide a material pressing machine with good protection, so as to compress the garbage in the garbage bin, improve the utilization rate of the garbage bin and overcome the problem of damaging the garbage bin.
[0006] In order to achieve the above technical objectives and effects, the utility model is implemented through the following technical solutions:
[0007] A material pressing machine with good protection comprises a supporting frame, a chamber for placing a garbage bin is formed in the supporting frame, a compression mechanism for compressing garbage in the garbage bin is arranged on the supporting frame directly above the chamber, and the compression mechanism comprises a pressure sensor for monitoring the magnitude of downward pressure; a detachable positioning plate is arranged on the supporting frame at the bottom of the chamber, and a positioning groove for positioning the garbage bin is formed on the positioning plate; and a control system is also included, and the compression mechanism is connected to the control system by electrical signals.
[0008] Furthermore, the compression mechanism includes a cylinder, a guide column, a pressure plate unit and the pressure sensor; the cylinder is vertically arranged downward on the support frame; the guide column is vertically arranged downward around the cylinder, and the guide column passes through the support frame through a linear bearing; the pressure plate unit is arranged at the front end of the output shaft of the cylinder, and the bottom end of the guide column is fixed on the pressure plate unit; the pressure sensor is arranged in the pressure plate unit.
[0009] Furthermore, the guide posts are provided in at least two groups.
[0010] Furthermore, the compression mechanism also includes an air pressure regulating valve, and the air pressure regulating valve is installed on the supporting frame.
[0011] Furthermore, the pressure plate unit includes a fixed plate and a movable plate located below the fixed plate, the fixed plate and the movable plate are connected by limiting bolts, and a return spring is sleeved on the limiting bolts between the fixed plate and the movable plate; the pressure sensor is arranged between the fixed plate and the movable plate.
[0012] Furthermore, the fixing plate is provided with a mounting groove for mounting the pressure sensor.
[0013] Furthermore, a circle of baffles is provided around the fixed plate and the movable plate.
[0014] Furthermore, at least two groups of positioning pins are arranged on the lower end surface of the positioning plate; and positioning holes adapted to the positioning pins are opened on the supporting frame.
[0015] Furthermore, the positioning groove includes a body limiting groove for limiting the lower end of the trash can body and a wheel limiting groove for limiting the wheels of the trash can.
[0016] Furthermore, a protective door that can be opened and closed is provided on the support frame located on one side of the chamber.
[0017] Furthermore, the control system includes an electric control box and a control panel.
[0018] The beneficial effects of the present invention are as follows: the present invention realizes compression of garbage in the trash can by setting a compression mechanism, thereby improving the utilization rate of the trash can. At the same time, by setting a pressure sensor in the pressure plate unit, the compression process is automatic and the downward pressure is controlled, effectively overcoming the problem of damaging the trash can. Secondly, by setting an air pressure regulating valve, in addition to ensuring stable operation of the compression process, double protection is achieved during the compression process, further preventing the trash can from being damaged.
[0019] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0021] Figure 1 This is a schematic diagram of the overall structure of the press machine of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the press machine without the protective door of the utility model;
[0023] Figure 3 This is a schematic diagram of the local structure of the press machine of the utility model;
[0024] Figure 4 This is a schematic diagram of the local structure of the support frame of the utility model;
[0025] Figure 5 This is a schematic diagram of the connection between the support frame and the positioning plate of the utility model;
[0026] Figure 6 This is a schematic diagram of the structure of the pressure plate unit of the utility model;
[0027] Figure 7 This is a top view of the pressure plate unit of the utility model;
[0028] Figure 8 For this utility model Figure 7 Sectional view at AA;
[0029] Fig. 9 This is a schematic diagram of the structure of the pressure plate unit of the utility model without the baffle plate;
[0030] Fig.10 This is a schematic diagram of the back structure of the positioning plate of the utility model.
[0031] Explanation of the numbers in the figure: 1. Support frame; 2. Compression mechanism; 3. Positioning plate; 4. Protective door; 5. Electric control box; 6. Control panel; 11. Chamber; 12. Positioning hole; 21. Cylinder; 22. Guide column; 23. Pressure plate unit; 24. Pressure sensor 25. Linear bearing; 26. Air pressure regulating valve; 31. Positioning groove; 32. Positioning pin; 231. Fixed plate; 232. Movable plate; 233. Limit bolt; 234. Reset spring; 235. Baffle; 311. Main body limit groove; 312. Wheel limit groove; 2311. Installation groove. DETAILED DESCRIPTION
[0032] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0033] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, upper end, lower end, top, bottom...) are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0034] See also Figure 1-2 As shown in Figures 8-9, a material pressing machine with good protection includes a supporting frame 1, a chamber 11 for placing a garbage bin is formed in the supporting frame 1, a compression mechanism 2 for compressing garbage in the garbage bin is arranged on the supporting frame 1 directly above the chamber 11, and the compression mechanism 2 includes a pressure sensor 24 for monitoring the size of the downward pressure; a detachable positioning plate 3 is arranged on the supporting frame 1 located at the bottom of the chamber 11, and a positioning groove 31 for positioning the garbage bin is opened on the positioning plate 3, and in this embodiment, the positioning grooves 31 of different specifications are opened on the positioning plate 3 to meet the adaptability to garbage bins of different specifications and models; and a protective door 4 that can be opened and closed is arranged on the supporting frame 1 located on one side of the chamber 11; a control system is also included, and the compression mechanism 2 is electrically connected to the control system.
[0035] For further information, see Figure 3 As shown, in this embodiment, the compression mechanism 2 includes a cylinder 21, a guide column 22, a pressure plate unit 23 and the pressure sensor 24; the cylinder 21 is vertically downwardly arranged on the support frame 1; the guide column 22 is vertically downwardly arranged around the cylinder 21, and the guide column 22 passes through the support frame 1 through a linear bearing 25; the pressure plate unit 23 is arranged at the front end of the output shaft of the cylinder 21, and the bottom end of the guide column 22 is fixed on the pressure plate unit 23. When in use, the pressure plate unit 23 can be driven by the cylinder 21 to float up and down, thereby compressing the garbage in the garbage bin; the pressure sensor 24 is arranged in the pressure plate unit 23. In this embodiment, continue to refer to Figure 3 As shown, two groups of guide posts 22 are provided. Of course, the above arrangement is only one implementation mode and is not intended to limit the scope of the present application. When the arrangement is implemented, more groups may be provided, for example, four groups.
[0036] For further information, see Figure 3 As shown, the compression mechanism 2 also includes an air pressure regulating valve 26, which is installed on the support frame 1; when installed, the air pressure regulating valve 26 is connected in series in the pipeline between the cylinder 21 and the air supply device, and the air pressure regulating valve 26 is used to control the output pressure of the cylinder 21 while ensuring the stable operation of the cylinder 21.
[0037] For further information, see Figure 6-9 As shown, the pressure plate unit 23 includes a fixed plate 231 and a movable plate 232 located below the fixed plate 231, the fixed plate 231 and the movable plate 232 are connected by a limiting bolt 233, and a return spring 234 is sleeved on the limiting bolt 233 between the fixed plate 231 and the movable plate 232; during installation, the fixed plate 231 is arranged at the front end of the output shaft of the cylinder 21, and the bottom end of the guide column 22 is fixed on the fixed plate 231, and the pressure sensor 24 is arranged on the fixed plate 231. The movable plate 232 is between the fixed plate 231 and the movable plate 232; when the garbage is compressed, the movable plate 232 is pressed upward and tends to move toward the fixed plate 231, thereby generating a force on the pressure sensor 24, thereby realizing monitoring of the downward pressure during the garbage compression process; after the garbage is compressed, the movable plate 232 tends to move in the opposite direction of the fixed plate 231 under the reaction force of the reset spring 234, thereby eliminating the force of the movable plate 232 on the pressure sensor 24. In order to prevent the pressure sensor 24 from moving between the fixed plate 231 and the movable plate 232, the fixed plate 231 is provided with a mounting groove 2311 for mounting the pressure sensor 24.
[0038] In this embodiment, see Figure 6 and Figure 8 As shown, in order to prevent garbage from entering between the fixed plate 231 and the movable plate 232 during the garbage compression process, causing the pressing machine to be everywhere, or affecting the monitoring result of the pressure sensor 24, a circle of baffles 235 are provided around the fixed plate 231 and the movable plate 232, and the lower end surface of the fixed plate 231 is sealed with the upper end surface of the baffle 235, and the upper half of the movable plate 232 extends into the baffle 235.
[0039] For further information, see Figure 4 and Fig.10 As shown, four groups of positioning pins 32 are arranged on the lower end surface of the positioning plate 3. Of course, the above arrangement is only one implementation mode and is not intended to limit the scope of the present application. When implementing the arrangement, other numbers of groups may also be arranged, but it should be noted that there shall be no less than two groups. Positioning holes 12 adapted to the positioning pins 32 are provided on the support frame 1. Through the cooperation between the positioning pins 32 and the positioning holes 12, the positioning plate 3 and the support frame 1 can be detachably connected, and the positioning plate 3 can be quickly replaced when compressing garbage in garbage bins of different specifications and models.
[0040] For further information, see Figure 5 As shown, the positioning groove 31 includes a body limiting groove 311 for limiting the lower end of the trash can body and a wheel limiting groove 312 for limiting the wheels of the trash can; and in this embodiment, the wheel limiting groove 312 corresponds to the wheels of the trash can one by one.
[0041] For further information, see Figure 2 As shown, the control system includes an electric control box 5 and a control panel 6; the electric control box 5 is fixed to the lower end of the support frame 1, and the control panel 6 is fixed to the upper end of the support frame 1 through a folding support seat.
[0042] The working principle of the utility model is as follows:
[0043] When it is necessary to compress the garbage in the trash can, first open the protective door 4, replace the positioning plate 3 with the corresponding positioning groove 31 into the supporting frame 1 according to the specifications of the trash can, and adjust the air pressure regulating valve 26 to the corresponding pressure and set the pressure value of the pressure sensor 24 through the control panel 6; then place the trash can filled with garbage into the chamber 11, at this time, the trash can body is restricted in the body limiting groove 311, and the trash can wheels are restricted in the wheel limiting groove 312; then start the compression mechanism 2 through the control panel 6, at this time, the pressure plate unit 23 is driven by the cylinder 21 to move downward to compress the garbage in the trash can, and when the pressure sensor 24 reaches the set pressure value, the cylinder 21 drives the pressure plate unit 23 to reset to the initial position; the compression work is completed.
[0044] It should be noted that the air pressure regulating valve 26 controls the output pressure of the air cylinder 21 to be slightly greater than the pressure value set by the pressure sensor 24, so as to ensure that when the garbage in the trash can is compressed, the pressure sensor 24 is given priority to control, so as to ensure automatic compression and resetting during the compression process; and the air pressure regulating valve 26 not only ensures the stable operation of the cylinder 21, but also prevents the pressure sensor 24 or the control system from malfunctioning, thereby avoiding excessive pressure under the pressing machine and damaging the trash can, thus playing a double guarantee role.
[0045] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A press with good protection, characterized by: The invention comprises a support frame (1), wherein a chamber (11) for placing a garbage bin is formed in the support frame (1), and a compression mechanism (2) for compressing garbage in the garbage bin is arranged on the support frame (1) directly above the chamber (11), and the compression mechanism (2) comprises a pressure sensor (24) for monitoring the magnitude of downward pressure; a detachable positioning plate (3) is arranged on the support frame (1) at the bottom of the chamber (11), and a positioning groove (31) for positioning the garbage bin is formed on the positioning plate (3); and a control system is also included, and the compression mechanism (2) is connected to the control system via electrical signals.
2. The protective press according to claim 1, characterized in that: The compression mechanism (2) comprises a cylinder (21), a guide column (22), a pressure plate unit (23) and the pressure sensor (24); the cylinder (21) is arranged vertically downward on the support frame (1); the guide column (22) is arranged vertically downward around the cylinder (21), and the guide column (22) passes through the support frame (1) through a linear bearing (25); the pressure plate unit (23) is arranged at the front end of the output shaft of the cylinder (21), and the bottom end of the guide column (22) is fixed on the pressure plate unit (23); the pressure sensor (24) is arranged in the pressure plate unit (23).
3. The protective press according to claim 2, characterized in that: The guide columns (22) are provided in at least two groups.
4. The protective press according to claim 2, characterized in that: The compression mechanism (2) further comprises an air pressure regulating valve (26), and the air pressure regulating valve (26) is mounted on the supporting frame (1).
5. The protective press according to claim 2, characterized in that: The pressure plate unit (23) comprises a fixed plate (231) and a movable plate (232) located below the fixed plate (231); the fixed plate (231) and the movable plate (232) are connected via a limiting bolt (233), and a return spring (234) is sleeved on the limiting bolt (233) between the fixed plate (231) and the movable plate (232); the pressure sensor (24) is arranged between the fixed plate (231) and the movable plate (232).
6. The protective press according to claim 5, characterized in that: The fixing plate (231) is provided with a mounting groove (2311) for mounting the pressure sensor (24).
7. The protective press according to claim 5, characterized in that: A circle of baffles (235) is provided around the fixed plate (231) and the movable plate (232).
8. The protective press according to claim 1, characterized in that: At least two groups of positioning pins (32) are arranged on the lower end surface of the positioning plate (3); and positioning holes (12) adapted to the positioning pins (32) are opened on the support frame (1).
9. The protective press according to claim 1, characterized in that: The positioning groove (31) comprises a body limiting groove (41) for limiting the lower end of the trash can body and a wheel limiting groove (42) for limiting the wheels of the trash can.
10. The protective press according to claim 1, characterized in that: A protective door (4) that can be opened and closed is provided on the support frame (1) located on one side of the chamber (11).