Automatic disc changing mechanism of disc type material receiving machine
By designing the automatic disk replacement mechanism of the disc collector, using load-bearing cylinder frame, mounting ring frame and pulley components, the automatic replacement and locking and fixing of the collector body is achieved, which solves the problem of time spent on shutting down the machine and replacing the collector plate in the existing technology, and improves the collection efficiency.
Patent Information
- Application Number
- CN202421224166.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-31
AI Technical Summary
After the existing terminal material belt collectors have full material after the reel plate is reeling and the terminal is fully reeling, it needs to shut down the machine to replace the reel plate, which causes the replacement process to take a long time and reduces the material collection efficiency.
An automatic disk change mechanism of a disc collector is designed, including a material storage rack and an automatic disk change structure. The automatic disk replacement structure realizes automatic replacement and locking and fixing of the material storage disc body through the load-bearing cylinder frame, installation ring frame, load-bearing frame, pulley and motor.
It realizes automatic replacement of the material collection tray body during the material collection process, avoids shutdown and replacement of the material collection tray, improves the material collection efficiency, and simplifies the disassembly and installation process of the material collection tray body.
Smart Images

Figure CN222556231U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disc-type material receiving machines, in particular to an automatic disc changing mechanism of a disc-type material receiving machine. Background Art
[0002] At present, when the terminal material strip is collected and rolled, a terminal material strip receiving machine is generally used. A vertical automatic reel-changing receiving machine (authorization announcement number CN220148733U) is disclosed in a Chinese patent. The patent technology discloses a vertical automatic reel-changing receiving machine, which adopts a machine table, a material strip conveying mechanism, a transverse driving mechanism, a transverse base, a mounting frame, at least two material strip vertical receiving mechanisms, and at least two paper tape vertical unloading mechanisms corresponding to the material strip vertical receiving mechanisms. When in use, the terminal tape is fed into the tape vertical receiving mechanism along the tape conveying mechanism for receiving, and at the same time, the paper tape vertical unwinding mechanism unwinds the paper tape to the tape vertical receiving mechanism, and the tape is synchronously reeled up with the terminal tape. When the tape vertical receiving mechanism is full, the terminal tape is cut off, and the transverse drive mechanism drives the transverse base to move laterally, that is, the full tape vertical receiving mechanism is moved away, and the new tape vertical receiving mechanism continues to reel the terminal tape, realizing the non-stop reel change operation, avoiding the reduction of receiving efficiency due to reel change. This patented technology solves the problem of the existing terminal tape receiving machine. After the reel is full of terminal reel, the terminal tape receiving machine needs to be stopped first, the reel is disassembled, and then a new reel is replaced, and the machine is restarted to receive the material. This reel change process is time-consuming, which directly reduces the receiving efficiency of the terminal tape receiving machine.
[0003] However, in the prior art, the disc body is in a positioned installation and can only be replaced after all the empty discs are installed. It is necessary to solve the problem that the disc body that has been completed when the empty discs are rolled up can be disassembled and replaced.
[0004] Therefore, those skilled in the art provide an automatic disc changing mechanism for a disc-type material receiving machine to solve the problems raised in the above-mentioned background technology. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides:
[0006] A disc-type material receiving machine automatic disc changing mechanism comprises: a material receiving disc frame; an automatic disc changing structure is installed on the material receiving disc frame; the automatic disc changing structure comprises a load-bearing drum frame, a mounting ring frame is fixedly mounted on the inner wall of the load-bearing drum frame, a plurality of load-bearing frames are equidistantly mounted in a circular shape on the inner side of the mounting ring frame, a pulley two is rotatably mounted on one end of the outer side of the load-bearing frame, a square rotating rod is fixedly mounted at the center of the second pulley; the automatic disc changing structure comprises a material receiving disc body that can be detachably mounted corresponding to the number of load-bearing frames.
[0007] Preferably: the load-bearing drum frame is rotatably mounted on the receiving tray frame, and a helical gear ring is fixedly mounted on the bottom of the load-bearing drum frame, the helical gear ring is meshed with a helical gear, and the helical gear is connected to motor three.
[0008] The motor three is used for actively driving the helical gear to rotate.
[0009] Preferably: a pulley 1 is rotatably mounted at one end of the inner side of the load-bearing frame, and a gear 2 is fixedly mounted at the center of the pulley 1.
[0010] A controller is installed on one side wall of the receiving tray frame, and a winding frame is fixedly installed on the other side wall of the receiving tray frame, and two winding rollers are rotatably installed on the winding frame, one end of the two winding rollers rotates through the winding frame and is fixedly installed with a spur gear, and the spur gear is connected to a motor 1;
[0011] The motor 1 is used to actively drive the spur gear to rotate;
[0012] The reeling frame is also rotatably mounted with a roll sorting roller, a cutter is provided at the bottom of the roll sorting roller, a cylinder 1 is installed between the cutter and the roll sorting roller, and the cylinder 1 is used to apply positive pressure to the cutter to move toward the roll sorting roller;
[0013] A belt is wound between the first pulley and the second pulley.
[0014] Preferably: the centers of both sides of the receiving tray are fixedly equipped with square groove clamping rods, and the square groove clamping rods and the square rotating rods are clamped and installed.
[0015] A screw hole is provided between the square groove clamping rod and the square rotating rod, and a locking installation bolt is spirally locked in the screw hole.
[0016] Preferably: a mounting frame is fixedly mounted on the top of the receiving tray frame, a rotating frame is rotatably mounted on the inner side of the mounting frame, and a gear 1 is rotatably mounted on the inner side of one end of the rotating frame.
[0017] Preferably, a turning rod is fixed at the center of a circle of the gear, and one end of the turning rod rotates through a turning frame and is fixedly equipped with a worm gear.
[0018] Preferably: the worm wheel is meshed with a worm, and the worm is connected to motor 2.
[0019] The worm wheel and the worm are located inside the rotating frame, and the second motor is fixedly mounted on the inner wall of the rotating frame.
[0020] A second cylinder is rotatably mounted between the rotating frame and the mounting frame, and the second cylinder is used for actively rotating the rotating frame along the mounting frame to adjust the angle.
[0021] Technical effects and advantages of the utility model:
[0022] The utility model, when the coiled belt passes through the receiving tray for receiving processing, a plurality of receiving trays are installed in a ring shape on the inner side of the load-bearing frame, so that the receiving tray passes through the square groove clamping rod and the square rotating rod through the locking installation bolt, and the receiving tray is locked and fixed; a plurality of receiving trays can be automatically replaced when receiving materials, and the receiving tray after winding and receiving is completed is convenient to manually disassemble and reinstall a new receiving tray. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of an automatic disc changing mechanism of a disc-type material receiving machine provided in an embodiment of the present application;
[0024] Figure 2 It is a structural schematic diagram of the front side of an automatic disc changing mechanism of a disc-type material receiving machine provided in an embodiment of the present application;
[0025] Figure 3 It is a structural schematic diagram of a winding roller in an automatic disc changing mechanism of a disc-type material receiving machine provided in an embodiment of the present application;
[0026] Figure 4 It is a structural schematic diagram of a load-bearing drum frame in an automatic disc changing mechanism of a disc-type material receiving machine provided in an embodiment of the present application;
[0027] Figure 5 It is a structural schematic diagram of a rotating frame in an automatic disc changing mechanism of a disc-type material receiving machine provided in an embodiment of the present application;
[0028] Figure 6 It is a structural schematic diagram of a material receiving tray body in an automatic tray changing mechanism of a tray type material receiving machine provided in an embodiment of the present application;
[0029] In the figure:
[0030] 1. Material receiving tray; 11. Controller;
[0031] 101, mounting frame; 102, rotating frame; 103, gear 1; 104, worm gear; 105, worm; 106, motor 2; 107, cylinder 2;
[0032] 2. Automatic disc changing structure;
[0033] 201, load-bearing drum frame; 202, helical gear ring; 203, helical gear; 204, motor three; 205, mounting ring frame; 206, load-bearing frame; 207, pulley one; 208, pulley two; 209, gear two; 210, belt; 211, square rotating rod; 212, receiving tray; 213, square groove clamping rod; 214, locking mounting bolt;
[0034] 3. Winding frame; 4. Winding roller; 5. Spur gear; 6. Motor 1; 7. Winding roller; 8. Cutter; 9. Cylinder 1. DETAILED DESCRIPTION
[0035] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes. Example
[0036] See also Figures 1 to 6 In this embodiment, an automatic disc changing mechanism of a disc-type material receiving machine is provided, comprising: a material receiving disc frame 1; an automatic disc changing structure 2 is installed on the material receiving disc frame 1;
[0037] The automatic disc changing structure 2 includes a load-bearing drum frame 201, the inner wall of the load-bearing drum frame 201 is fixedly equipped with a mounting ring frame 205, the inner side of the mounting ring frame 205 is annularly equipped with a plurality of load-bearing frames 206 at equal distances, a pulley 208 is rotatably installed at one end of the inner outer side of the load-bearing frame 206, and a square rotating rod 211 is fixedly installed at the center of the pulley 208;
[0038] The automatic disc changing structure 2 includes a receiving disc body 212 detachably mounted corresponding to the number of the bearing frames 206; the bearing drum frame 201 is rotatably mounted on the receiving disc frame 1, and a helical gear ring 202 is fixedly mounted at the bottom of the bearing drum frame 201, the helical gear ring 202 is meshed with a helical gear 203, and the helical gear 203 is connected to a motor 3 204;
[0039] The motor 3 204 is used to actively drive the helical gear 203 to rotate;
[0040] A pulley 207 is rotatably mounted on one end of the inner side of the load-bearing frame 206, and a gear 209 is fixedly mounted at the center of the pulley 207;
[0041] A controller 11 is installed on one side wall of the receiving tray frame 1, and a winding frame 3 is fixedly installed on the other side wall of the receiving tray frame 1, and two winding rollers 4 are rotatably installed on the winding frame 3, one end of the two winding rollers 4 rotates through the winding frame 3, and is fixedly installed with a spur gear 5, and the spur gear 5 is connected to a motor 6;
[0042] The motor 1 6 is used to actively drive the spur gear 5 to rotate;
[0043] The reeling frame 3 is also rotatably mounted with a roll sorting roller 7, a cutter 8 is provided at the bottom of the roll sorting roller 7, a cylinder 9 is installed between the cutter 8 and the roll sorting roller 7, and the cylinder 9 is used to apply positive pressure to the cutter 8 to move toward the roll sorting roller 7;
[0044] A belt 210 is wound between the pulley 1 207 and the pulley 2 208; square groove clamping rods 213 are fixedly mounted at the centers of both sides of the receiving tray 212, and the square groove clamping rods 213 and the square rotating rods 211 are clamped and installed; a screw hole is opened between the square groove clamping rods 213 and the square rotating rods 211, and a locking mounting bolt 214 is spirally locked in the screw hole;
[0045] The top of the receiving tray frame 1 is fixedly equipped with a mounting frame 101, the inner side of the mounting frame 101 is rotatably equipped with a rotating frame 102, and the inner side of one end of the rotating frame 102 is rotatably equipped with a gear 103;
[0046] A turning rod is fixed at the center of the gear 103, and one end of the turning rod rotates through the turning frame 102 and is fixedly equipped with a worm wheel 104; the worm wheel 104 is meshed with a worm 105, and the worm 105 is connected to a motor 2 106;
[0047] The worm wheel 104 and the worm 105 are located inside the rotating frame 102, and the motor 2 106 is fixedly mounted on the inner wall of the rotating frame 102; a cylinder 2 107 is rotatably mounted between the rotating frame 102 and the mounting frame 101, and the cylinder 2 107 is used to actively rotate the rotating frame 102 along the mounting frame 101 to adjust the angle.
[0048] Working principle:
[0049] When the coiled tape passes through the receiving tray 212 for receiving processing, a plurality of receiving trays 212 are installed in a ring shape on the inner side of the load-bearing frame 206, so that the receiving trays 212 pass through the locking mounting bolts 214 and penetrate the square groove clamping rods 213 and the square rotating rods 211, and the receiving trays 212 are locked and fixed;
[0050] When the receiving disc 212 is actively driven to reel in the tape, the motor 2 106 is started, and the motor 2 106 is started to drive the worm 105 to rotate, and the worm 105 rotates to engage with the worm wheel 104, and the worm wheel 104 rotates to drive the gear 1 103 to rotate, and the rotating gear 103 engages with the gear 2 209, and the gear 209 rotates to drive the pulley 1 207 to rotate, and the belt 210 moves through the pulley 1 207, and the moving belt 210 moves the pulley 208 to rotate, so that the pulley 208 drives the square groove clamping rod 213 to rotate, and the receiving disc 212 is driven to rotate actively through the square groove clamping rod 213, so as to facilitate the receiving of the tape;
[0051] When the single receiving tray 212 is full of materials, the cylinder 1 9 starts to press the cutter 8 to cut the belt, and the cylinder 2 107 starts to rotate the rotating frame 102 in a circular shape, so that the gear 1 103 is out of engagement with the gear 2 209;
[0052] After the motor 3 204 rotates, it drives the bevel gear 203 to rotate, and the bevel gear 203 meshes with the bevel gear ring 202, so that the bevel gear ring 202 is forced to drive the load-bearing drum frame 201 to rotate along the receiving disc frame 1, so that the fully wound receiving disc body 212 rotates and disengages from the level of the winding frame 3, so that the other receiving disc body 212 is horizontally located on the winding frame 3, and the cut tape is manually placed on the inner side of the empty receiving disc body 212, and the cylinder 2 107 is reset, so that the gear 2 209 meshes with the gear 1 103 again, so that the receiving machine can perform automatic disc changing operation;
[0053] After the motor 6 is started, it rotates to drive the single spur gear 5 to rotate, so that the two spur gears 5 are meshed with each other, and the spur gear 5 drives the winding roller 4 to rotate, so that the winding belt can be moved smoothly.
[0054] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0055] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.
Claims
1. An automatic disc changing mechanism for a disc-type material receiving machine, characterized in that: include: A material receiving tray frame (1); an automatic tray changing structure (2) is installed on the material receiving tray frame (1); The automatic disc changing structure (2) comprises a load-bearing drum frame (201), the inner wall of the load-bearing drum frame (201) is fixedly equipped with a mounting ring frame (205), the inner side of the mounting ring frame (205) is provided with a plurality of load-bearing frames (206) mounted in a circular shape and at equal distances, a second pulley (208) is rotatably mounted on one end of the inner outer side of the load-bearing frame (206), and a square rotating rod (211) is fixedly mounted at the center of the second pulley (208); The automatic tray changing structure (2) comprises a number of material receiving trays (212) that are detachably mounted corresponding to the number of load-bearing frames (206).
2. The automatic disc changing mechanism of the disc-type material receiving machine according to claim 1, characterized in that: The load-bearing drum frame (201) is rotatably mounted on the receiving disc frame (1), and a helical gear ring (202) is fixedly mounted on the bottom of the load-bearing drum frame (201), the helical gear ring (202) is meshed with a helical gear (203), and the helical gear (203) is connected to a motor three (204).
3. The automatic disc changing mechanism of the disc-type material receiving machine according to claim 1, characterized in that: A pulley 1 (207) is rotatably mounted on one end of the inner side of the load-bearing frame (206), and a gear 2 (209) is fixedly mounted at the center of the pulley 1 (207).
4. The automatic disc changing mechanism of the disc-type material receiving machine according to claim 1, characterized in that: Square groove clamping rods (213) are fixedly mounted at the centers of both sides of the receiving disc body (212), and the square groove clamping rods (213) and the square rotating rods (211) are clamped and installed.
5. The automatic disc changing mechanism of the disc-type material receiving machine according to claim 1, characterized in that: The top of the receiving tray frame (1) is fixedly equipped with a mounting frame (101), the inner side of the mounting frame (101) is rotatably equipped with a rotating frame (102), and the inner side of one end of the rotating frame (102) is rotatably equipped with a gear 1 (103).
6. The automatic disc changing mechanism of the disc type material receiving machine according to claim 5, characterized in that: A turning rod is fixed at the center of the gear 1 (103), and one end of the turning rod rotates through the turning frame (102) and is fixedly equipped with a worm gear (104).
7. The automatic disc changing mechanism of the disc-type material receiving machine according to claim 6, characterized in that: The worm wheel (104) is meshed with a worm (105), and the worm (105) is connected to a second motor (106).
Citation Information
Patent Citations
Vertical type automatic disc changing and material receiving machine
CN220148733U
Cited By
Steel wire winding switching structure and winding machine
CN121823337A
Steel wire winding switching structure and winding machine
CN121823337B