Manual reset device for biodiesel electromagnetic type gas emergency cut-off valve

By designing a biodiesel solenoid gas emergency shutoff valve manual reset device including a handheld rod, a movable sleeve connecting rod and a support rod, the problem of time-consuming and labor-intensive manual reset operation of the electromagnetic gas emergency shutoff valve in the prior art is solved, and fast and accurate valve reset is achieved, and production efficiency and safety are improved.

CN222559338UActive Publication Date: 2025-03-04LONGYAN ZHUOYUE NEW ENERGY CO LTD
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Patent Information

Application Number
CN202421315662.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-04
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

During the biodiesel production process, the electromagnetic gas emergency shutoff valve needs to be manually reset after it is automatically closed, especially when the valve is nominal diameter greater than 150 mm, the existing manual reset method is time-consuming and labor-intensive, affecting the normal production.

Method used

A biodiesel solenoid gas emergency shutoff valve artificial reset device is designed, including a handheld rod, a movable sleeve connecting rod and a support rod. The horizontal semi-park steel pipe of the movable sleeve connecting rod is driven into the valve stem through the handheld rod and lifted it hard to achieve rapid reset of the valve.

Benefits of technology

The device is simple in structure and convenient in operation. It can quickly and accurately complete the reset operation of the electromagnetic gas emergency shutoff valve, improve the safety and reliability of the valve, enhance the production efficiency, and is suitable for various valve types.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a manual reset device for a biodiesel electromagnetic type gas emergency cut-off valve. A combustible gas alarm controller, a combustible gas alarm and the electromagnetic type gas emergency cut-off valve are connected through signal lines; the handheld rod comprises a swing rod, a rotating shaft and a positioning frame, the swing rod and the rotating shaft are vertically welded into a horizontal T shape, the two ends of the rotating shaft are connected with the supporting rods through shaft sleeves, and the positioning frame is welded to the position away from the rotating shaft by one third of the length of the swing rod and connected with the movable sleeve connecting rod; the movable sleeve connecting rod is formed by vertically welding two semicircular steel pipes into an L shape, and the vertical semicircular steel pipe is placed in the positioning frame of the handheld rod; the supporting rod comprises two pieces of vertical round steel, the middles of the two pieces of vertical round steel are connected through a reinforcing rod to enhance the structural stability, a bottom plate is welded to the bottom to increase the contact area with the valve in the using process, and a shaft sleeve is installed on the upper portion to be matched with the handheld rod rotating shaft. The device is low in manufacturing and maintenance cost, simple and convenient to operate, safe, reliable and wide in applicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of biodiesel auxiliary production devices, in particular to a manual resetting device for a biodiesel electromagnetic gas emergency cut-off valve. Background Art

[0002] The existing biodiesel production mainly uses waste oil as raw material, and produces crude fatty acid methyl ester through two-step chemical methods of esterification and transesterification. After the crude methyl ester enters the biodiesel distillation tower, it is heated to 250°C with heat transfer oil. Under negative pressure of -0.05MPa, qualified products are obtained from different distillation towers according to different boiling points. Among them, the use of heat transfer oil to control the temperature of crude methyl ester has a greater impact on product quality, and the control of crude methyl ester temperature requires the stabilization of the heat transfer oil temperature to ensure product quality. In the actual production process of biodiesel, it is inevitable that sometimes unexpected reasons cause short-term power outages or false alarms of combustible gas alarm controllers, causing the natural gas electromagnetic gas emergency shut-off valve to start and automatically close. When the external power is restored to normal, the organic heat carrier furnace needs to be quickly opened to stabilize the temperature of the heat transfer oil. First, the natural gas electromagnetic gas emergency shut-off valve must be manually reset. When the nominal diameter of the electromagnetic gas emergency shut-off valve is greater than 150 mm, the existing manual reset method is time-consuming and laborious, affecting the normal production. Summary of the invention

[0003] The utility model aims to provide a manual resetting device for a biodiesel electromagnetic gas emergency shut-off valve which has low manufacturing and maintenance costs, is easy to operate, safe and reliable, and has wide applicability.

[0004] To achieve the above purpose, the utility model of the biodiesel electromagnetic gas emergency shut-off valve manual reset device includes a combustible gas alarm controller 1, a combustible gas alarm 2, a hand-held rod 3, a movable sleeve connecting rod 4, a support rod 5 and an electromagnetic gas emergency shut-off valve 6; the combustible gas alarm controller 1, the combustible gas alarm 2 and the electromagnetic gas emergency shut-off valve 6 are all connected by signal lines; the hand-held rod 3 includes a swing rod, a rotating shaft and a positioning frame, the swing rod and the rotating shaft are vertically welded into a horizontal "T" shape, the two ends of the rotating shaft are connected to the support rod 5 through a shaft sleeve so that the swing rod can be rotated and folded 360 degrees, and the positioning frame is welded to the upper part of the swing rod at one-third of the length of the rotating shaft and connected to the movable sleeve The connecting rod 4 is connected, and the positioning frame is 30 mm long from front to back to facilitate the movement of the movable sleeve connecting rod 4 to meet the adjustment length and angle of valves of different types, ensuring that it is accurately inserted into the valve stem of the electromagnetic gas emergency shut-off valve 6; the movable sleeve connecting rod 4 is composed of two semi-circular steel pipes welded vertically to each other into an L shape, and its vertical semi-circular steel pipe is placed in the positioning frame of the hand-held rod 3, and the size of the horizontal semi-circular steel pipe is determined according to the upper valve stem of the electromagnetic gas emergency shut-off valve 6; the supporting rod 5 includes two vertical circular steels, the middle part of the two vertical circular steels is welded to a reinforcing rod to enhance the structural stability, and the bottom is welded to a bottom plate to increase the contact area with the valve during use, and the upper mounting sleeve cooperates with the rotating shaft of the hand-held rod 3.

[0005] The positioning frame is 30 mm long from front to back, which is convenient for the movement of the movable sleeve connecting rod 4 to meet the adjustment length and angle of valves of different models and ensure that it is accurately inserted into the valve stem of the electromagnetic gas emergency shut-off valve 6.

[0006] When in use, place the supporting rod 5 on the electromagnetic gas emergency shut-off valve 6, and move the hand-held rod 3 in a semicircular arc with the upper shaft sleeve of the supporting rod 5 as the center. Drive the horizontal semi-circular steel pipe of the movable sleeve connecting rod 4 through the hand-held rod 3 to be inserted into the valve stem of the electromagnetic gas emergency shut-off valve 6, and lift it up with force to achieve rapid resetting of the valve.

[0007] The utility model biodiesel electromagnetic gas emergency shut-off valve manual reset device has the following technical characteristics and beneficial effects:

[0008] 1. The above manual reset device has a simple structure and is easy to operate. It can quickly and accurately complete the reset operation of the electromagnetic gas emergency shut-off valve, thereby greatly improving the production efficiency while improving the safety and reliability of the valve.

[0009] 2. The manual reset device can be adapted to various types of electromagnetic gas emergency shut-off valves and has wide applicability.

[0010] 3. The hand-held rod and the support rod of the manual reset device are foldable, which is convenient for storage and carrying.

[0011] 4. The device has low manufacturing and maintenance costs, is easy to operate, safe and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The utility model is a schematic diagram of the structure of a manual reset device for a biodiesel electromagnetic gas emergency shut-off valve.

[0013] Figure 2 yes Figure 1 The middle handle is a schematic diagram of the main view of the enlarged structure.

[0014] Figure 3 yes Figure 1 Middle hand-held rod enlarged structure top view schematic diagram.

[0015] Figure 4 yes Figure 1 Schematic diagram of the enlarged front view of the middle movable sleeve connecting rod structure.

[0016] Figure 5 yes Figure 1 Schematic diagram of top view of the enlarged structure of the middle movable sleeve connecting rod.

[0017] Figure 6 yes Figure 1 Schematic diagram of the left side view of the enlarged structure of the middle movable sleeve connecting rod.

[0018] Figure 7 yes Figure 1 Schematic diagram of the enlarged front view of the middle support rod structure.

[0019] Figure 8 yes Figure 1 Schematic diagram of the left view of the enlarged structure of the middle support rod.

[0020] Reference numerals: combustible gas alarm controller 1, combustible gas alarm 2, hand-held rod 3, movable sleeve connecting rod 4, supporting rod 5, electromagnetic gas emergency shut-off valve 6. I-display, C-control, A-alarm. DETAILED DESCRIPTION

[0021] The specific implementation of the manual reset device for the biodiesel electromagnetic gas emergency shut-off valve of the utility model is further described in detail below in conjunction with the accompanying drawings.

[0022] Figure 1-Figure 8As shown, the utility model biodiesel electromagnetic gas emergency shut-off valve manual reset device comprises a combustible gas alarm controller 1, a combustible gas alarm 2, a hand-held rod 3, a movable sleeve connecting rod 4, a support rod 5 and an electromagnetic gas emergency shut-off valve 6; the combustible gas alarm controller 1, the combustible gas alarm 2 and the electromagnetic gas emergency shut-off valve 6 are all connected by signal lines; when the combustible gas alarm 2 detects a combustible gas leak or the combustible gas alarm controller 1 is powered off, the electromagnetic gas emergency shut-off valve 6 will automatically and quickly close the gas supply valve to cut off the gas supply. At this time, the valve is in a self-locking state and will not open automatically, and the valve needs to be reopened manually; the hand-held rod 3 comprises a swing rod, a rotating shaft and a positioning frame, the swing rod and the rotating shaft are vertically welded into a horizontal "T" shape, and the two ends of the rotating shaft are connected to the support rod 5 through a shaft sleeve to The swing arm can be rotated and folded 360 degrees. The positioning frame is welded to the upper part of the swing arm at one-third of the length of the rotating axis and is connected to the movable sleeve connecting rod 4. The positioning frame is 30 mm long from front to back to facilitate the movement of the movable sleeve connecting rod 4 to meet the adjustment length and angle of valves of different types and ensure accurate insertion into the valve stem of the electromagnetic gas emergency shut-off valve 6; the movable sleeve connecting rod 4 is composed of two semi-circular steel pipes welded perpendicularly to each other into an L shape, and its vertical semi-circular steel pipe is placed in the positioning frame of the hand-held rod 3, and the size of the horizontal semi-circular steel pipe is determined according to the upper valve stem of the electromagnetic gas emergency shut-off valve 6; the supporting rod 5 includes two vertical circular steels, the middle part of the two vertical circular steels is welded to a reinforcing rod to enhance the structural stability, and the bottom is welded to a bottom plate to increase the contact area with the valve during use, and the upper mounting sleeve cooperates with the rotating axis of the hand-held rod 3.

[0023] The specific operating steps during use are as follows: when an unexpected reason occurs during the biodiesel production process, causing a short-term power outage or a false alarm of the combustible gas alarm controller, the combustible gas alarm controller 1 will sound an alarm, and the system will automatically close the electromagnetic gas emergency shut-off valve 6, causing the organic heat carrier furnace to shut down simultaneously; when all faults are eliminated, if production is to continue normally to reduce economic losses, the natural gas organic heat carrier furnace needs to be started in time: first, a reset operation is performed on the display screen of the combustible gas alarm controller 1 to eliminate the alarm, and then the bottom plate of the support rod 4 of the manual reset device of the electromagnetic gas emergency shut-off valve is placed on the flat cover of the electromagnetic gas emergency shut-off valve 6, and the hand-held rod 3 is moved in a semicircular arc with the upper shaft sleeve of the support rod 5 as the center, and the horizontal semi-circular steel pipe of the movable sleeve connecting rod 4 is driven by the hand-held rod 3 to be inserted into the valve stem of the electromagnetic gas emergency shut-off valve 6, and lifted with force to achieve rapid resetting of the valve, and then the natural gas organic heat carrier furnace is started according to normal operating procedures.

Claims

1. A manual reset device for a biodiesel electromagnetic gas emergency shut-off valve, characterized by: It comprises a combustible gas alarm controller (1), a combustible gas alarm (2), a hand-held rod (3), a movable sleeve connecting rod (4), a supporting rod (5) and an electromagnetic gas emergency shut-off valve (6); the combustible gas alarm controller (1), the combustible gas alarm (2) and the electromagnetic gas emergency shut-off valve (6) are all connected by signal lines; the hand-held rod (3) comprises a swing rod, a rotating shaft and a positioning frame, the swing rod and the rotating shaft are vertically welded into a horizontal "T" shape, the two ends of the rotating shaft are connected to the supporting rod (5) through a shaft sleeve so that the swing rod can be rotated and folded 360 degrees, and the positioning frame is welded at a distance of 100 meters from the swing rod. The upper part of the rotating shaft is at one third of the length of the swing rod and is connected to the movable sleeve connecting rod (4); the movable sleeve connecting rod (4) is formed by two semi-circular steel pipes welded perpendicularly to each other into an L shape, the vertical semi-circular steel pipe is placed in the positioning frame of the hand-held rod (3), and the size of the horizontal semi-circular steel pipe is determined according to the upper valve stem of the electromagnetic gas emergency shut-off valve (6); the supporting rod (5) includes two vertical circular steels, the middle part of the two vertical circular steels is welded to a reinforcing rod to enhance the structural stability, and the bottom is welded to a bottom plate to increase the contact area with the valve when in use, and the upper part is equipped with a shaft sleeve to cooperate with the rotating shaft of the hand-held rod (3).

2. The manual reset device for the biodiesel electromagnetic gas emergency shut-off valve as claimed in claim 1, characterized in that: The positioning frame is 30 mm long from front to back, which facilitates the movement of the movable sleeve connecting rod (4) to meet the adjustment length and angle of valves of different models and ensures that it is accurately inserted into the valve stem of the electromagnetic gas emergency shut-off valve (6).