Steam soot blower with multi-layer heat insulation effect
By designing multi-layered rotary joints and protective covers with insulation effects in the steam soot blower, combined with rotating components and thermal insulation layer, the problem of condensation in the steam nozzle is solved, the service life and thermal efficiency of the equipment are improved, and the energy consumption and corrosion risks are reduced.
Patent Information
- Application Number
- CN202420484405.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-13
AI Technical Summary
When the existing steam soot blowers are in use, when high-temperature steam passes through the nozzle, contact with the pipe wall, causing heat transfer, and the steam temperature decreases. When the saturated steam temperature exceeds the temperature of the saturated steam, water vapor condenses into liquid water, forming condensed water, affecting the normal operation of the nozzle, reducing thermal efficiency, increasing energy consumption, and may lead to equipment corrosion.
A steam soot blower with multi-layer insulation effect is designed, including a rotary joint and a protective cover, with rotating components and thermal insulation layer inside. The steam nozzle is driven to rotate by rotating the assembly and reduce heat transfer through the thermal insulation layer to avoid the formation of condensate.
It effectively avoids condensation of condensate, improves the service life and thermal efficiency of steam nozzles, reduces energy consumption, and reduces the risk of equipment corrosion.
Smart Images

Figure CN222560045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soot blowers, in particular to a steam soot blower with multi-layer heat insulation effect. Background Art
[0002] A soot blower is a device used to remove soot from the heating surface of a boiler. It is usually composed of a soot blowing pipe and an operating valve. It is usually installed on the furnace wall of the boiler furnace, horizontal flue, and tail flue. According to the structural type, there are several types, such as gun type, rotary type, and telescopic type.
[0003] Publication No. CN213237567U discloses a high-efficiency steam soot blower. The patent sets a motor forward and reverse rotation adjustment module so that when the steam soot blower is in use, the rotation direction of the rotating motor can be adjusted according to the use requirements, thereby effectively adjusting the rotation direction of the steam nozzle to ensure the soot blowing effect. However, the patent still has the following problems in actual use:
[0004] By setting the motor forward and reverse regulation module, when the steam soot blower is in use, the rotation direction of the rotating motor can be adjusted according to the use requirements, thereby effectively adjusting the rotation direction of the steam nozzle. However, when the steam nozzle is in use in actual use, high-temperature steam will circulate in the steam nozzle. When the steam passes through the nozzle, it contacts the pipe wall and causes heat transfer, which reduces the steam temperature. When the saturated steam temperature is exceeded, the water vapor in the steam will condense into liquid water to form condensed water. The generation of condensed water will affect the normal operation of the steam nozzle, reduce thermal efficiency, increase energy consumption, and may even cause equipment corrosion.
[0005] A steam soot blower with multi-layer heat insulation effect is proposed to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a steam soot blower with a multi-layer heat-insulating effect to solve the problem proposed in the above-mentioned background technology that the motor forward and reverse rotation adjustment module is currently set up, so that when the steam soot blower is in use, the rotation direction of the rotating motor can be adjusted according to the use requirements, thereby effectively adjusting the rotation direction of the steam nozzle. However, when the steam nozzle is used in actual use, high-temperature steam will circulate in the steam nozzle. When the steam passes through the nozzle, it contacts the pipe wall and causes heat transfer, which reduces the steam temperature. When the saturated steam temperature is exceeded, the water vapor in the steam will condense into liquid water to form condensed water. The generation of condensed water will affect the normal operation of the steam nozzle, reduce thermal efficiency, increase energy consumption, and may even cause equipment corrosion.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steam soot blower with multi-layer heat insulation effect, comprising a rotary joint and a protective cover;
[0008] A connecting flange is fixedly installed at one end of the rotary joint, and a rotating tube is movably connected to the other end of the rotary joint, and a steam nozzle is fixedly installed at one end of the rotating tube away from the rotary joint, and a plurality of spray holes are opened on the outside of the steam nozzle, and the inside of the spray hole is threadedly connected to a steam branch pipe, and one end of the steam branch pipe is threadedly connected to an annular nozzle;
[0009] Also includes:
[0010] A rotating assembly is arranged inside the protective cover, and a heat insulating layer is arranged outside the rotating joint;
[0011] The rotating assembly includes a driving motor fixedly mounted on the bottom end of the protective cover, and a rotating shaft is fixedly mounted on the output end of the driving motor, and the rotating shaft is rotatably connected to the protective cover through a bearing, and a first sprocket is fixedly mounted on the outer side of the rotating shaft, and a second sprocket is fixedly mounted on the outer side of the steam nozzle, and the second sprocket is rotatably connected to the first sprocket through a chain, and the rotating pipe and the steam nozzle are both rotatably connected to the protective cover;
[0012] Among them, a support frame is fixedly installed at the lower part of the inner side of the protective cover, and the interior of the support frame is rotatably connected with a rotating rod through a bearing, and a second bevel gear is fixedly installed at the bottom of the rotating rod, and a first bevel gear is fixedly installed on the other side of the outer side of the rotating shaft, and the first bevel gear is meshingly connected with the second bevel gear.
[0013] Preferably, a turntable is fixedly mounted on the top of the rotating rod, a column block is fixedly mounted on one side of the top of the turntable, a movable frame is slidably connected to the outside of the column block, a sliding rod is fixedly mounted on one side of the movable frame, and the sliding rod is slidably connected to the protective cover.
[0014] Preferably, a mounting frame is fixedly mounted on one end of the sliding rod away from the movable frame, and positioning sleeves are symmetrically mounted on both sides of the mounting frame, and the interior of the positioning sleeve is slidably connected to a support rod, and the support rod is fixedly connected to the protective cover.
[0015] Preferably, a fixing ring is fixedly installed inside the mounting frame, and a gypsum ring is provided on one side of the fixing ring, and a plurality of movable rods are fixedly installed on one side of the fixing ring, and a plurality of through holes are penetrated through one side of the gypsum ring, and a telescopic spring is sleeved on one side of the outer side of the plurality of movable rods, and one end of the telescopic spring is fixedly connected to the movable rod, and a sliding sleeve is fixedly installed on the other end of the telescopic spring, and the sliding sleeve is slidably connected to the movable rod.
[0016] Preferably, mounting blocks are symmetrically installed on both sides of the sliding sleeve, and a pull rod is fixedly installed on one side of the two mounting blocks, and a positioning block is fixedly installed on one side of the mounting block, and positioning grooves are opened on both sides of the gypsum rings located on several through holes, and the positioning blocks are snap-connected with the positioning grooves.
[0017] Preferably, rectangular grooves are symmetrically provided inside the plurality of through holes of the gypsum ring, and the rectangular grooves are adaptably connected to the mounting blocks.
[0018] Preferably, the thermal insulation layer comprises a rock wool layer and a polystyrene foam layer.
[0019] Compared with the prior art, the utility model has the following beneficial effects: the steam soot blower with multi-layer heat insulation effect is provided with a rotating assembly inside the protective cover, so that the soot blowing efficiency can be improved while a part of the condensed water on the steam nozzle can be tested to avoid condensation of the condensed water, thereby improving the service life and practicality. The specific contents are as follows:
[0020] 1. A rotating assembly is arranged inside the protective cover, and a heat insulation layer is arranged outside the rotating joint, so as to insulate the rotating joint and prevent the staff from being scalded by touching the rotating joint. The driving motor is started to drive the rotating shaft to rotate, and then the rotating pipe and the steam nozzle can be driven to rotate through the rotating connection between the first sprocket and the second sprocket, so that the steam enters the steam branch pipe through the spray hole on the steam nozzle and is sprayed from the annular nozzle. When the rotating shaft rotates, the meshing of the first bevel gear and the second bevel gear can drive the rotating rod to rotate on the supporting frame, so that the turntable rotates, and the column block is driven to rotate in a circle. The column block can drive the movable frame to reciprocate through the sliding connection with the movable frame. When the movable frame moves, the installation frame is pulled to reciprocate through the sliding rod. When the installation frame moves, the positioning sleeve is driven to slide on the support rod, and the movement of the installation frame is limited, so that the gypsum ring on one side of the fixed ring wipes the steam nozzle to avoid the generation of condensed water. The rotating assembly can improve the soot blowing efficiency and at the same time, a part of the condensed water on the steam nozzle can be hung to avoid condensation of condensed water, thereby improving the service life and practicality.
[0021] 2. When disassembling the gypsum ring, the pull rod can be pulled to drive the sliding sleeve to slide on the movable rod to compress the telescopic spring, so that the positioning block on the mounting block is disengaged from the positioning groove, and the movable rod is rotated to align the mounting block with the rectangular groove. Then, the pull rod is released and the mounting block is moved to the inside of the through hole under the action of the telescopic spring. The gypsum ring can be removed for cleaning or replacement. When installing the gypsum ring, the through hole is put on the outside of the movable rod, and then the pull rod is pulled and rotated to stagger the mounting block with the rectangular groove. The pull rod is released, and the positioning block is engaged with the positioning groove, so that the gypsum ring is limited, thereby facilitating the disassembly and assembly of the gypsum ring by the user, and facilitating cleaning or replacement, thereby improving convenience and practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the front structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the top view of the turntable structure of the utility model;
[0024] Figure 3 This is a front sectional structural diagram of the installation frame of the utility model;
[0025] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged structure of the middle A area;
[0026] Figure 5 This is a schematic diagram of the side structure of the installation frame of the utility model;
[0027] Figure 6 For this utility model Figure 5 Schematic diagram of the enlarged structure of the middle B area;
[0028] Figure 7 It is a schematic diagram of the side sectional structure of the thermal insulation layer of the utility model.
[0029] In the figure: 1, rotary joint; 101, connecting flange; 102, protective cover; 103, rotating pipe; 104, steam nozzle; 105, spray hole; 106, steam branch pipe; 107, annular nozzle; 2, rotating assembly; 201, driving motor; 202, rotating shaft; 203, first sprocket; 2031, supporting frame; 204, second sprocket; 205, first bevel gear; 206, second bevel gear; 207, rotating rod; 208, turntable; 20 9. Column block; 210. Movable frame; 211. Sliding rod; 212. Mounting frame; 213. Positioning sleeve; 214. Support rod; 215. Fixed ring; 216. Plaster ring; 217. Through hole; 218. Movable rod; 219. Telescopic spring; 220. Sliding sleeve; 221. Mounting block; 222. Pull rod; 223. Positioning block; 224. Positioning groove; 225. Rectangular groove; 3. Insulation layer; 301. Rock wool layer; 302. Polystyrene foam layer. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] See also Figure 1-7The utility model provides a technical solution: a steam soot blower with a multi-layer heat insulation effect, comprising a rotary joint 1 and a protective cover 102, one end of the rotary joint 1 is fixedly installed with a connecting flange 101, and the other end of the rotary joint 1 is movably connected with a rotating tube 103, and the end of the rotating tube 103 away from the rotary joint 1 is fixedly installed with a steam nozzle 104, and the outside of the steam nozzle 104 is provided with a plurality of spray holes 105, and the inside of the spray holes 105 is threadedly connected with a steam branch pipe 106, and one end of the steam branch pipe 106 is threadedly connected with an annular nozzle 107, and also includes: a rotating component 2 is arranged inside the protective cover 102, and the outside of the rotary joint 1 is provided with a heat insulation layer 3, wherein the rotating component 2 includes a driving motor 201 fixedly installed at the bottom end of the inner part of the protective cover 102, and the output end of the driving motor 201 is fixedly installed with a rotating shaft 202, and the rotating shaft 202 is connected to the protective cover 102 through a bearing. The protective cover 102 is rotatably connected, and a first sprocket 203 is fixedly installed on an outer side of the rotating shaft 202, and a second sprocket 204 is fixedly installed on an outer side of the steam nozzle 104, and the second sprocket 204 is rotatably connected to the first sprocket 203 through a chain, and the rotating tube 103 and the steam nozzle 104 are both rotatably connected to the protective cover 102, wherein a support frame 2031 is fixedly installed below one side of the inner part of the protective cover 102, and a rotating rod 207 is rotatably connected to the inner part of the support frame 2031 through a bearing, and a second bevel gear 206 is fixedly installed on the bottom of the rotating rod 207, and a first bevel gear 205 is fixedly installed on the other side of the outer part of the rotating shaft 202, and the first bevel gear 205 is meshingly connected with the second bevel gear 206, and the rotating component 2 can improve the soot blowing efficiency while hanging a part of the condensed water on the steam nozzle 104 to avoid condensation of condensed water, thereby improving the service life and practicality.
[0032] A turntable 208 is fixedly mounted on the top of the rotating rod 207, and a column block 209 is fixedly mounted on one side of the top of the turntable 208, and a movable frame 210 is slidably connected to the outside of the column block 209, and a sliding rod 211 is fixedly mounted on one side of the movable frame 210, and the sliding rod 211 is slidably connected to the protective cover 102, so that the movable frame 210 can move back and forth, and a mounting frame 212 is fixedly mounted on one end of the sliding rod 211 away from the movable frame 210, and positioning sleeves 213 are symmetrically mounted on both sides of the mounting frame 212. The interior of the positioning sleeve 213 is slidably connected with a support rod 214, and the support rod 214 is fixedly connected to the protective cover 102 to limit the reciprocating movement of the mounting frame 212. A fixing ring 215 is fixedly installed inside the mounting frame 212, and a gypsum ring 216 is arranged on one side of the fixing ring 215, and a plurality of movable rods 218 are fixedly installed on one side of the fixing ring 215, and a plurality of through holes 217 are penetrated through one side of the gypsum ring 216, and a telescopic sleeve is arranged on one side of the outer side of the plurality of movable rods 218. The spring 219 is provided with a spring 219, and one end of the telescopic spring 219 is fixedly connected to the movable rod 218, and the other end of the telescopic spring 219 is fixedly installed with a sliding sleeve 220, and the sliding sleeve 220 is slidably connected to the movable rod 218, so that the sliding sleeve 220 can automatically reset after moving, and the two sides of the sliding sleeve 220 are symmetrically installed with mounting blocks 221, and one side of the two mounting blocks 221 is fixedly installed with a pull rod 222, and one side of the mounting block 221 is fixedly installed with a positioning block 223, and the gypsum ring 216 is located at a plurality of Positioning grooves 224 are provided on both sides of each through hole 217, and the positioning block 223 is snap-connected with the positioning groove 224 to limit the gypsum ring 216. The gypsum ring 216 is located inside several through holes 217 and rectangular grooves 225 are symmetrically provided, and the rectangular grooves 225 are adaptably connected with the mounting block 221 to facilitate the positioning of the gypsum ring 216. The insulation layer 3 includes a rock wool layer 301 and a polystyrene foam layer 302, which can insulate the rotary joint 1 to prevent the staff from touching the rotary joint 1 and causing burns.
[0033] Working principle: Before using this multi-layer insulation steam soot blower, you need to check the overall condition of the device to make sure it can work normally. Figure 1 - Figure 7As shown, a rotating assembly 2 is arranged inside the protective cover 102, and a heat insulation layer 3 is arranged outside the rotating joint 1, which can insulate the rotating joint 1 to prevent the staff from touching the rotating joint 1 and causing burns. The driving motor 201 is started to drive the rotating shaft 202 to rotate, and then the rotating tube 103 and the steam nozzle 104 can be driven to rotate through the rotation connection of the first sprocket 203 and the second sprocket 204, so that the steam enters the steam branch pipe 106 through the spray hole 105 on the steam nozzle 104 and is sprayed from the annular nozzle 107. When the rotating shaft 202 rotates, the meshing of the first bevel gear 205 and the second bevel gear 206 can drive the rotating rod 207 to rotate on the support frame 2031, so that The turntable 208 rotates, driving the column block 209 to rotate in a circle. The column block 209 can drive the movable frame 210 to move back and forth through the sliding connection with the movable frame 210. While the movable frame 210 moves, the installation frame 212 is pulled back and forth through the sliding rod 211. While the installation frame 212 moves, it drives the positioning sleeve 213 to slide on the support rod 214, and the movement of the installation frame 212 is limited, so that the gypsum ring 216 on one side of the fixed ring 215 wipes the steam nozzle 104 to avoid the generation of condensed water. By rotating the component 2, the soot blowing efficiency can be improved, and a part of the condensed water on the steam nozzle 104 can be hung to avoid condensation of condensed water, thereby improving the service life and practicality.
[0034] When the gypsum ring 216 is disassembled, the pull rod 222 can be pulled to drive the sliding sleeve 220 to slide on the movable rod 218 to compress the telescopic spring 219, so that the positioning block 223 on the mounting block 221 is disengaged from the positioning groove 224, and the movable rod 218 is rotated to align the mounting block 221 with the rectangular groove 225, and then the pull rod 222 is released. Under the action of the telescopic spring 219, the mounting block 221 moves to the inside of the through hole 217, and the gypsum ring 216 can be removed for cleaning or replacement. When installing the gypsum ring 216, the through hole 217 is sleeved on the outside of the movable rod 218, and then the pull rod 222 is pulled and rotated to stagger the mounting block 221 with the rectangular groove 225, and the pull rod 222 is released, and the positioning block 223 is engaged with the positioning groove 224, so that the gypsum ring 216 is limited, thereby facilitating the user to disassemble and assemble the gypsum ring 216, clean the moisture or replace it, thereby improving convenience and practicality.
[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A steam soot blower with a multi-layer heat insulation effect, comprising a rotary joint (1) and a protective cover (102); A connection flange (101) is fixedly mounted on one end of the rotary joint (1), and a rotating tube (103) is movably connected to the other end of the rotary joint (1), and a steam spray pipe (104) is fixedly mounted on one end of the rotating tube (103) away from the rotary joint (1), and a plurality of spray holes (105) are formed on the outside of the steam spray pipe (104), and a steam branch pipe (106) is threadedly connected to the inside of the spray hole (105), and an annular nozzle (107) is threadedly connected to one end of the steam branch pipe (106); It is characterized in that Also includes: A rotating assembly (2) is arranged inside the protective cover (102), and a heat insulation layer (3) is arranged outside the rotary joint (1); The rotating assembly (2) comprises a driving motor (201) fixedly mounted at the bottom end of the protective cover (102), a rotating shaft (202) fixedly mounted at the output end of the driving motor (201), and the rotating shaft (202) is rotatably connected to the protective cover (102) via a bearing, a first sprocket (203) fixedly mounted on the outer side of the rotating shaft (202), a second sprocket (204) fixedly mounted on the outer side of the steam spray pipe (104), and the second sprocket (204) is rotatably connected to the first sprocket (203) via a chain, and the rotating pipe (103) and the steam spray pipe (104) are both rotatably connected to the protective cover (102); A support frame (2031) is fixedly installed below one side of the interior of the protective cover (102), and a rotating rod (207) is rotatably connected to the interior of the support frame (2031) via a bearing, and a second bevel gear (206) is fixedly installed at the bottom of the rotating rod (207), and a first bevel gear (205) is fixedly installed on the other side of the exterior of the rotating shaft (202), and the first bevel gear (205) is meshingly connected with the second bevel gear (206).
2. A steam soot blower with multi-layer heat insulation effect according to claim 1, characterized in that: A turntable (208) is fixedly mounted on the top of the rotating rod (207), a column block (209) is fixedly mounted on one side of the top of the turntable (208), a movable frame (210) is slidably connected to the outside of the column block (209), a sliding rod (211) is fixedly mounted on one side of the movable frame (210), and the sliding rod (211) is slidably connected to the protective cover (102).
3. A steam soot blower with multi-layer heat insulation effect according to claim 2, characterized in that: A mounting frame (212) is fixedly mounted on one end of the sliding rod (211) away from the movable frame (210), and positioning sleeves (213) are symmetrically mounted on both sides of the mounting frame (212), and a support rod (214) is slidably connected inside the positioning sleeve (213), and the support rod (214) is fixedly connected to the protective cover (102).
4. A steam soot blower with multi-layer heat insulation effect according to claim 3, characterized in that: A fixing ring (215) is fixedly installed inside the installation frame (212), and a gypsum ring (216) is provided on one side of the fixing ring (215), and a plurality of movable rods (218) are fixedly installed on one side of the fixing ring (215), and a plurality of through holes (217) are penetrated through one side of the gypsum ring (216), and a telescopic spring (219) is sleeved on one side of the outer side of the plurality of movable rods (218), and one end of the telescopic spring (219) is fixedly connected to the movable rod (218), and a sliding sleeve (220) is fixedly installed on the other end of the telescopic spring (219), and the sliding sleeve (220) is slidably connected to the movable rod (218).
5. A steam soot blower with multi-layer heat insulation effect according to claim 4, characterized in that: The sliding sleeve (220) is symmetrically provided with mounting blocks (221) on both sides, and a pull rod (222) is fixedly provided on one side of the two mounting blocks (221), and a positioning block (223) is fixedly provided on one side of the mounting block (221), and positioning grooves (224) are provided on both sides of the plurality of through holes (217) of the gypsum ring (216), and the positioning block (223) is snap-fitted and connected with the positioning groove (224).
6. The multi-layer heat-insulating steam sootblower according to claim 4, characterized in that: The gypsum ring (216) is symmetrically provided with rectangular grooves (225) inside the plurality of through holes (217), and the rectangular grooves (225) are adaptably connected to the mounting blocks (221).
7. The multi-layer heat-insulating steam sootblower according to claim 1, characterized in that: The heat insulation layer (3) comprises a rock wool layer (301) and a polystyrene foam layer (302).
Citation Information
Patent Citations
Efficient steam soot blower
CN213237567U