Cable joint explosion-proof protection device structure

By designing a cable joint explosion-proof protection device that includes a lower cover, an upper cover, an explosion-proof layer, an isolation component, a flame-retardant layer, a pressure-retardant component, a heat dissipation component, a clamp component and a monitoring component, the problem of heat generation of cable joints under high load is solved, the service life and safety are improved, and rapid disassembly and fault positioning is achieved.

CN222563498UActive Publication Date: 2025-03-04CHINA SOUTHERN POWER GRID GENERAL AVIATION SERVICE CO LTD
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Patent Information

Application Number
CN202420381041.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-03-04
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The cable connectors will generate heat under high load operating conditions, resulting in inconvenient service life and safety conditions.

Method used

A cable joint explosion-proof protection device is designed, including a lower cover, an upper cover, an explosion-proof layer, an isolation component, a flame retardant layer, a pressure component, a heat dissipation component, a clamp component and a monitoring component. Through the combination of these components, the rapid disassembly, heat dissipation and fault positioning of the cable joint are achieved.

Benefits of technology

The device improves the service life and safety of the cable connectors through rapid disassembly and heat dissipation components, facilitates maintenance and repairs, and reduces safety risks.

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Abstract

The utility model relates to the technical field of cable protection, and discloses a cable joint explosion-proof protection device structure comprising a lower cover, two sides of the lower cover are provided with grooves, sealing strips are clamped in the grooves, the top surfaces of the sealing strips are fixedly connected with an upper cover, the inner walls of the upper cover and the lower cover are fixedly connected with explosion-proof layers, and the inner walls of the upper cover and the lower cover are fixedly connected with the explosion-proof layers. The surface of the explosion-proof layer is fixedly connected with an isolation assembly, the surface of the isolation assembly is fixedly connected with a flame-retardant layer, the surface of the flame-retardant layer is fixedly connected with an abutting assembly, and the surface of the abutting assembly is connected with a cable in a clamped mode. According to the cable joint explosion-proof protection device structure, through the arrangement of the heat dissipation assembly, when the cable joint explosion-proof protection device structure is used, a large amount of heat is generated in the cable joint explosion-proof protection device, and after the heat is accumulated, the heat conduction silica gel rapidly transmits the heat to the heat dissipation fins, so that heat dissipation is facilitated, and the safety conditions of short circuit, explosion and the like at the cable joint caused by too high temperature are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable protection, in particular to an explosion-proof protection device structure for a cable joint. Background Art

[0002] Cables are the medium for power transmission in transmission lines. Transmission lines often require several cables to be connected end to end to form a continuous line. Because the insulation performance of the cable joints is low, they are easily affected by moisture or aging after long-term high-load operation, resulting in short circuits, sparks, and even explosions. In order to avoid cable breakdown and explosion accidents that may cause damage to nearby cables, surrounding facilities, and personnel, we propose a cable joint explosion-proof protection device structure.

[0003] A cable joint explosion-proof protection device disclosed in publication number CN216252139U can disperse the explosion impact force, improve the explosion-proof effect, and has high safety performance.

[0004] However, the cable joint explosion-proof protection device has the following disadvantages: when the cable joint explosion-proof protection device is used, the cable joint will generate heat under high-load working conditions, which is not conducive to the service life and safety of the cable joint. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The technical problem solved by the utility model is to provide a cable joint explosion-proof protection device structure which is highly practical, can be simply operated and has a relatively simple structure, thereby solving the problem in the above background technology that the cable joint will generate heat under high load working conditions, which is not conducive to the service life and safety of the cable joint.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a cable connector explosion-proof protection device structure, including a lower cover, two sides of the lower cover are provided with grooves, the inside of the grooves is clamped with a sealing strip, the top surface of the sealing strip is fixedly connected with an upper cover, the upper cover and the inner wall of the lower cover are fixedly connected with an explosion-proof layer, the surface of the explosion-proof layer is fixedly connected with an isolation component, the surface of the isolation component is fixedly connected with a flame-retardant layer, the surface of the flame-retardant layer is fixedly connected with a pressing component, the surface of the pressing component is clamped with a cable, the surfaces of the upper cover and the lower cover are fixedly connected with a heat dissipation component, both ends of the upper cover and the lower cover are provided with fixing grooves, the inside of the fixing grooves is clamped with a clamp assembly, and one side of the upper cover is fixedly connected with a monitoring component.

[0009] As a further solution of the utility model, the isolation assembly includes a waterproof layer fixedly connected to the surface of the explosion-proof layer, and the bottom surface of the waterproof layer is fixedly connected with an anti-corrosion layer, which plays a protective role and avoids rain erosion.

[0010] As a further solution of the utility model, the heat dissipation assembly includes a thermally conductive silicone rubber fixedly connected to the surfaces of the upper cover and the lower cover, and a heat sink is fixedly connected to the surface of the thermally conductive silicone rubber, and the heat sink has a heat dissipation effect.

[0011] As a further solution of the utility model, the clamp assembly includes an upper clamping ring clamped in the fixing groove, one side of the upper clamping ring is hinged with a lower clamping ring through a hinge, one end of the lower clamping ring is provided with a rotating groove, the interior of the rotating groove is rotatably connected to a locking bolt through a rotating rod, and the surface of the locking bolt is threadedly connected to a locking cap, which facilitates the adjustment of tightness.

[0012] As a further solution of the utility model, a clamping hole is opened at one end of the upper clamping ring, and the clamping hole is adapted to the locking bolt, so that the locking bolt is convenient to disassemble.

[0013] As a further solution of the utility model, the monitoring component includes a controller fixedly connected to one side of the upper cover, one side of the controller is electrically connected to a temperature sensor through a power line, and one side of the temperature sensor is electrically connected to a buzzer through a power line, and the buzzer serves as a reminder for positioning.

[0014] (III) Beneficial effects

[0015] The utility model provides a cable joint explosion-proof protection device structure, which has the following beneficial effects:

[0016] 1. The cable joint explosion-proof protection device structure is provided with a clamp assembly. When in use, the upper cover and the lower cover are clamped at the cable joint, and then the upper clamp ring and the lower clamp ring are clamped on the upper cover and the lower cover, the locking bolt is lifted, the locking bolt is clamped inside the clamp hole, and the locking cap is twisted to make it against the outside of the clamp hole, so as to quickly connect the cable joint protection structure together, improve the maintenance efficiency, and facilitate disassembly and replacement.

[0017] 2. The structure of the cable joint explosion-proof protection device is set through the setting of the monitoring component. When in use, the controller sets the reminder threshold. When the temperature sensor inside the cable joint explosion-proof protection device monitors the reached temperature, it will send a signal to the controller. The controller controls the buzzer to give a sound reminder, so as to quickly locate which cable joint has a fault, improve maintenance efficiency, and reduce safety risks.

[0018] 3. The structure of the cable connector explosion-proof protection device generates a large amount of heat inside the cable connector explosion-proof protection device through the setting of the heat dissipation component when in use. After accumulation, the thermal conductive silicone quickly transfers the heat to the heat sink to help dissipate the heat and avoid excessive temperature, which may cause short circuits, explosions and other safety situations at the cable connector. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the isolation component of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the heat dissipation component of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the pressing component of the utility model;

[0023] Figure 5 This is a schematic diagram of the upper cover structure of the utility model;

[0024] Figure 6 This is a schematic diagram of the structure of the monitoring component of the utility model;

[0025] Figure 7 This is a schematic diagram of the structure of the clamp assembly of the utility model.

[0026] In the figure: 1. lower cover; 2. sealing strip; 3. upper cover; 4. explosion-proof layer; 5. isolation component; 501. waterproof layer; 502. anti-corrosion layer; 6. flame retardant layer; 7. pressure component; 701. spring; 702. pressure sheet; 703. rubber pad A; 704. clamping block; 705. rubber pad B; 8. cable; 9. heat dissipation component; 901. thermal conductive silicone; 902. heat sink; 10. clamp assembly; 1001. upper clamp ring; 1002. lower clamp ring; 1003. locking bolt; 1004. locking cap; 11. monitoring component; 1101. controller; 1102. temperature sensor; 1103. buzzer. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figures 1 to 7The utility model provides a technical solution: a cable joint explosion-proof protection device structure, including a lower cover 1, grooves are provided on both sides of the lower cover 1, a sealing strip 2 is clamped inside the groove, an upper cover 3 is fixedly connected to the top surface of the sealing strip 2, an explosion-proof layer 4 is fixedly connected to the upper cover 3 and the inner wall of the lower cover 1, an isolation component 5 is fixedly connected to the surface of the explosion-proof layer 4, a flame retardant layer 6 is fixedly connected to the surface of the isolation component 5, a pressing component 7 is fixedly connected to the surface of the flame retardant layer 6, a cable 8 is clamped on the surface of the pressing component 7, and a heat dissipation component 9 is fixedly connected to the surface of the upper cover 3 and the lower cover 1. Through the setting of the heat dissipation component 9, a large amount of heat is generated inside the cable joint explosion-proof protection device when in use. After accumulation, the thermal conductive silica gel 901 quickly transfers the heat to the heat sink 902 to help dissipate the heat and avoid excessive temperature, which leads to short circuit, explosion and other safety situations at the cable joint. Fixed grooves are provided at both ends of the upper cover 3 and the lower cover 1, and the inside of the fixed groove A clamp assembly 10 is clamped. Through the setting of the clamp assembly 10, when in use, the upper cover 3 and the lower cover 1 are clamped at the cable joint, and then the upper clamp ring 1001 and the lower clamp ring 1002 are clamped on the upper cover 3 and the lower cover 1, and the locking bolt 1003 is lifted, and the locking bolt 1003 is clamped inside the clamp hole, and the locking cap 1004 is twisted to make it against the outside of the clamp hole, so as to quickly connect the cable joint protection structure together, improve the maintenance efficiency, and facilitate disassembly and replacement. A monitoring assembly 11 is fixedly connected to one side of the upper cover 3. Through the setting of the monitoring assembly 11, when in use, the controller 1101 sets the threshold value of reaching the reminder. When the temperature sensor 1102 inside the cable joint explosion-proof protection device monitors the reached temperature, it will send a signal to the controller 1101, and the controller 1101 controls the buzzer 1103 to give a sound reminder, so as to quickly locate which cable joint has a fault, improve the maintenance efficiency, and reduce the safety risk;

[0029] See also Figure 2 The isolation component 5 includes a waterproof layer 501 fixedly connected to the surface of the explosion-proof layer 4, and the bottom surface of the waterproof layer 501 is fixedly connected with an anti-corrosion layer 502. The isolation component 5 is provided to provide a protective effect;

[0030] See also Figure 3 The heat dissipation component 9 includes a heat-conducting silicone rubber 901 fixedly connected to the surface of the upper cover 3 and the lower cover 1, and a heat sink 902 is fixedly connected to the surface of the heat-conducting silicone rubber 901. The heat dissipation effect is accelerated by the setting of the heat dissipation component 9;

[0031] See also Figure 7The clamp assembly 10 includes an upper clamp ring 1001 clamped in the fixing groove, a lower clamp ring 1002 is hingedly connected to one side of the upper clamp ring 1001 through a hinge, a rotation groove is provided at one end of the lower clamp ring 1002, a locking bolt 1003 is rotatably connected to the inside of the rotation groove through a rotating rod, and a locking cap 1004 is threadedly connected to the surface of the locking bolt 1003. The arrangement of the clamp assembly 10 improves the quick disassembly and installation;

[0032] See also Figure 7 A clamping hole is provided at one end of the upper clamping ring 1001, and the clamping hole is adapted to the locking bolt 1003. The setting of the locking bolt 1003 facilitates quick connection;

[0033] See also Figure 6 The monitoring component 11 includes a controller 1101 fixedly connected to one side of the upper cover 3, one side of the controller 1101 is electrically connected to a temperature sensor 1102 through a power line, and one side of the temperature sensor 1102 is electrically connected to a buzzer 1103 through a power line. The setting of the monitoring component 11 facilitates rapid positioning and helps to quickly maintain and repair the cable connector.

[0034] Embodiment 1:

[0035] See also Figure 4 The pressing component 7 includes a spring 701 fixedly connected to the surface of the flame retardant layer 6, and one end of the spring 701 is fixedly connected to a pressing sheet 702. The pressing component 7 is provided to clamp the cable 8;

[0036] Embodiment 2:

[0037] See also Figure 5 The pressing component 7 includes a spring 701 and a rubber pad A703 fixedly connected to the surface of the flame retardant layer 6, one end of the rubber pad A703 is fixedly connected to a clamping block 704, one end of the clamping block 704 is fixedly connected to a rubber pad B705, one end of the spring 701 and the rubber pad B705 are both fixedly connected to a pressing sheet 702, and a buffering effect is achieved through the arrangement of the spring 701, the rubber pad A703, the clamping block 704 and the rubber pad B705.

[0038] In the utility model, the working steps of the device are as follows:

[0039] Step 1: When in use, clamp the upper cover 3 and the lower cover 1 at the cable joint, then clamp the upper clamp ring 1001 and the lower clamp ring 1002 on the upper cover 3 and the lower cover 1, lift the locking bolt 1003, clamp the locking bolt 1003 inside the clamping hole, and twist the locking cap 1004 to make it against the outside of the clamping hole;

[0040] Step 2: When in use, the controller 1101 sets a threshold for reaching a reminder. When the temperature sensor 1102 inside the cable connector explosion-proof protection device detects the reached temperature, it sends a signal to the controller 1101, and the controller 1101 controls the buzzer 1103 to give a sound reminder;

[0041] Step 3: When in use, a large amount of heat is generated inside the cable connector explosion-proof protection device. After accumulation, the thermal conductive silicone 901 quickly transfers the heat to the heat sink 902 to help dissipate the heat.

[0042] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0043] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cable joint explosion-proof protection device structure, comprising a lower cover (1), characterized in that: The lower cover (1) is provided with grooves on both sides, a sealing strip (2) is clamped inside the groove, an upper cover (3) is fixedly connected to the top surface of the sealing strip (2), an explosion-proof layer (4) is fixedly connected between the upper cover (3) and the inner wall of the lower cover (1), an isolation component (5) is fixedly connected to the surface of the explosion-proof layer (4), a flame-retardant layer (6) is fixedly connected to the surface of the isolation component (5), a pressing component (7) is fixedly connected to the surface of the flame-retardant layer (6), a cable (8) is clamped to the surface of the pressing component (7), a heat dissipation component (9) is fixedly connected to the surfaces of the upper cover (3) and the lower cover (1), both ends of the upper cover (3) and the lower cover (1) are provided with fixing grooves, a clamp component (10) is clamped inside the fixing groove, and a monitoring component (11) is fixedly connected to one side of the upper cover (3).

2. The cable joint explosion-proof protection device structure according to claim 1 is characterized in that: The isolation assembly (5) comprises a waterproof layer (501) fixedly connected to the surface of the explosion-proof layer (4), and the bottom surface of the waterproof layer (501) is fixedly connected to an anti-corrosion layer (502).

3. The cable joint explosion-proof protection device structure according to claim 1 is characterized in that: The heat dissipation component (9) comprises a heat-conducting silica gel (901) fixedly connected to the surfaces of the upper cover (3) and the lower cover (1), and a heat sink (902) is fixedly connected to the surface of the heat-conducting silica gel (901).

4. The cable joint explosion-proof protection device structure according to claim 1 is characterized in that: The clamp assembly (10) comprises an upper clamping ring (1001) clamped in a fixing groove, one side of the upper clamping ring (1001) is hingedly connected to a lower clamping ring (1002), one end of the lower clamping ring (1002) is provided with a rotating groove, the interior of the rotating groove is rotatably connected to a locking bolt (1003) via a rotating rod, and the surface of the locking bolt (1003) is threadedly connected to a locking cap (1004).

5. The cable joint explosion-proof protection device structure according to claim 4 is characterized in that: A clamping hole is provided at one end of the upper clamping ring (1001), and the clamping hole is adapted to fit the locking bolt (1003).

6. The cable joint explosion-proof protection device structure according to claim 1, characterized in that: The monitoring component (11) comprises a controller (1101) fixedly connected to one side of the upper cover (3); one side of the controller (1101) is electrically connected to a temperature sensor (1102) via a power line; and one side of the temperature sensor (1102) is electrically connected to a buzzer (1103) via a power line.