Flue gas treatment equipment

By designing automated flue gas treatment equipment, using the combination of roller and bag filter, the existing equipment's high-temperature operation hazards and inefficiency are solved, and efficient, safe and environmentally friendly flue gas treatment is achieved.

CN222567123UActive Publication Date: 2025-03-07FOSHAN SHUNDE DISTRICT ROAD & BRIDGE MAINTENANCE CO LTD
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Patent Information

Application Number
CN202421132240.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-03-07
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing asphalt flue gas treatment equipment has problems such as high temperature operation hazards, inefficiency and difficulty in manual installation and disassembly.

Method used

A flue gas treatment equipment is designed, using a hollow flue gas treatment box, with a roller and a bag filter inside, and the transmission belt and tooth plate are driven by a servo motor to realize the automatic winding and spreading of the roller and automatic processing of the flue gas.

Benefits of technology

It realizes automatic processing of flue gas, improves processing efficiency, reduces manpower demand, reduces operational risks, and improves environmental protection effects.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The flue gas treatment equipment comprises a flue gas treatment box, the interior of the flue gas treatment box is hollow, a through hole communicated with the interior of the flue gas treatment box is formed in an opening in the front end of the flue gas treatment box, a blocking door is movably arranged on the through hole, a flue gas treatment mechanism is arranged in the flue gas treatment box, the flue gas treatment mechanism comprises a roller, and the roller is arranged in the flue gas treatment box. A cloth bag filter screen is arranged on the roller, roller shafts are fixedly arranged at the two ends of the roller, roller gears are arranged on the roller shafts, and a transmission belt and a toothed plate are arranged at the upper end and the lower end of each roller gear respectively. Furthermore, the transmission belt and the toothed plate are both provided with teeth which are in meshed connection with the roller gear; according to the utility model, the roller and the cloth bag filter screen can be automatically rolled and unfolded, so that the traditional mode of manually rolling the filter screen is replaced, the manpower is saved, and the efficiency is improved; the cloth bag filter screen is wound clockwise, so that impurities can be well coated during winding, the impurities are not easy to leak, and the environmental protection effect in use is improved.
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Description

Technical Field

[0001] The utility model relates to asphalt production equipment, in particular to a flue gas treatment equipment. Background Art

[0002] Asphalt mixture is heated to 150-180℃ during the mixing process, and the temperature of the finished asphalt mixture is usually 140-160℃. Asphalt smoke will be volatilized after heating. Asphalt smoke is mainly composed of liquid hydrocarbons or solid hydrocarbon particles and gaseous hydrocarbon derivatives. It contains a variety of carcinogens, among which benzopyrene is a strong carcinogen.

[0003] At present, the problem of asphalt fume generated during the production of asphalt mixing plants is a headache not only for equipment manufacturers but also for every mixing plant. A large amount of asphalt fume is emitted during the production of asphalt mixtures, which will face pressure when adding a high proportion of recycled materials and producing at a large capacity.

[0004] The existing asphalt fume treatment method is high-temperature combustion, and then the waste smoke is filtered through a bag dust collector before being discharged; the bag dust collector requires the mesh bag to be fixed and installed around, and operates under high temperature inside, which is very dangerous and inefficient. Therefore, it is extremely necessary to design a flue gas treatment equipment. Utility Model Content

[0005] The utility model aims at solving the above technical deficiencies and provides a flue gas treatment device.

[0006] In order to achieve the above object, the utility model is implemented through the following technical solutions:

[0007] Furthermore, it includes a flue gas treatment box, which is hollow inside, and a front end opening of the flue gas treatment box is provided with a through hole connected to the inside of the flue gas treatment box, and a baffle is movably provided on the through hole. A flue gas treatment mechanism is provided inside the flue gas treatment box, and the flue gas treatment mechanism includes a drum, a bag filter is provided on the drum, a drum shaft is fixedly provided at both ends of the drum, a drum gear is provided on the drum shaft, and a transmission belt and a tooth plate are respectively provided at the upper and lower ends of the drum gear.

[0008] Furthermore, the transmission belt and the toothed plate are both provided with teeth meshingly connected with the drum gear.

[0009] Furthermore, the left and right side walls of the flue gas treatment box are hollow with side wall cavities, the rear wall of the flue gas treatment box is hollow with a rear wall cavity, and the side wall cavity is connected to the rear wall cavity.

[0010] Furthermore, a slide groove is provided on the side wall cavity, the roller shaft is slidably arranged on the slide groove, and the roller gear, transmission belt and toothed plate are all arranged in the side wall cavity.

[0011] Furthermore, a fixing plate is fixedly provided on the rear wall cavity, a servo motor is connected to the fixing plate, an output shaft of the servo motor is connected to a motor gear, and the motor gear is meshed and transmission-connected with the upper side of the transmission belt.

[0012] Furthermore, a support rod is provided on the rear wall cavity, and the left and right ends of the support rod are respectively connected to the transmission belts on the left and right sides. A support shaft is fixedly provided on the side wall cavity, and the other end of the support shaft is rotatably connected to one end of the transmission belt.

[0013] Furthermore, a door-blocking movable groove is provided at the top of the through hole, and the door-blocking movable groove and the door-blocking movable groove are plugged into each other.

[0014] Furthermore, a stud is formed upward at the bottom of the through hole, a locking plate is provided at one end of the drum, and matching screw holes are provided on the locking plate and the bag filter.

[0015] The beneficial effects of the utility model are as follows: the utility model can automatically roll up and unfold the filter screen through the drum and the bag filter, replacing the traditional manual rolling up of the filter screen, saving manpower, improving efficiency, and at the same time, no manual installation and disassembly inside the processing chamber is required, thus ensuring human safety; the bag filter is rolled up clockwise, so that impurities can be well coated during rolling up and are not easy to leak out, thereby improving the environmental protection effect of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In the figure: a flue gas treatment box 1, a through hole 2, a baffle 3, a flue gas treatment mechanism 4, a drum 5, a bag filter 6, a drum shaft 7, a drum gear 8, a transmission belt 9, a toothed plate 10, teeth 11, a servo motor 12, a motor gear 13, a support rod 14, a handle 15, a side wall cavity 16, a rear wall cavity 17, a slide groove 18, a support shaft 19, a fixing plate 20, a stud 21, a locking plate 22, a screw hole 23, a baffle movable groove 24, an air inlet 25, and an exhaust hole 26.

[0017] Figure 1 It is a stereogram of the utility model.

[0018] Figure 2 It is a side perspective view of the utility model.

[0019] Figure 3 This is a diagram of a smoke treatment mechanism of the present utility model.

[0020] Figure 4 It is a partial enlarged view of the smoke treatment mechanism of the utility model.

[0021] Figure 5 It is a vertical sectional view of the utility model.

[0022] Figure 6 It is a transverse sectional view of the utility model.

[0023] Figure 7 It is an assembly drawing of a drum and a bag filter of the utility model. DETAILED DESCRIPTION

[0024] The utility model realizes automatic reeling and spreading of the bag filter 6 by controlling the rolling of the drum 5, thereby replacing the traditional cumbersome manual installation and disassembly method of the bag filter and improving the efficiency.

[0025] Combination Figure 1-2 As shown:

[0026] A flue gas treatment device comprises a flue gas treatment box 1, wherein the interior of the flue gas treatment box 1 is hollow, a front end opening of the flue gas treatment box 1 is provided with a through hole 2 connected to the interior of the flue gas treatment box 1, a baffle 3 is movably provided on the through hole 2, a flue gas treatment mechanism 4 is provided inside the flue gas treatment box 1, the flue gas treatment mechanism 4 comprises a drum 5, a bag filter 6 is provided on the drum 5, drum shafts 7 are fixedly provided at both ends of the drum 5, a drum gear 8 is provided on the drum shaft 7, and a transmission belt 9 and a tooth plate 10 are provided at the upper and lower ends of the drum gear 8, respectively.

[0027] Specifically, the hollow design of the flue gas treatment box 1 provides a certain space for the flue gas to be filtered inside.

[0028] Specifically, the flue gas is treated by the flue gas treatment mechanism 4 and then discharged, which is safe and environmentally friendly.

[0029] Specifically, the flue gas treatment mechanism 4 is arranged inside the flue gas treatment box 1, preferably, in the middle, and the flue gas treatment box 1 is divided into two layers, the upper part is an unfiltered chamber, which is also provided with an air inlet 25; the lower part is a filtered chamber, which is also provided with an exhaust hole.

[0030] Specifically, the flue gas treatment mechanism 4 is controlled by a PLC controller. A circuit board connected to the controller is provided inside the flue gas treatment mechanism 4, which is not shown in the circuit board diagram. The PLC controller controls mechanical operations as an existing technology, so its control program and controller model are not described here in detail.

[0031] Combination Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown:

[0032] The transmission belt 9 and the toothed plate 10 are both provided with teeth 11 meshingly connected with the drum gear 8 .

[0033] The left and right side walls of the flue gas treatment box 1 are hollow with side wall cavities 16, and the rear wall of the flue gas treatment box 1 is hollow with a rear wall cavity 17, and the side wall cavity 16 and the rear wall cavity 17 are connected.

[0034] The side wall cavity 16 is provided with a slide groove 18 , the roller shaft 7 is slidably disposed on the slide groove 18 , and the roller gear 8 , the transmission belt 9 and the toothed plate 10 are all disposed in the side wall cavity 16 .

[0035] A fixing plate 20 is fixedly provided on the rear wall cavity 17 , and a servo motor 12 is connected to the fixing plate 20 . The output shaft of the servo motor 12 is connected to a motor gear 13 , and the motor gear 13 is meshed and transmission-connected with the upper side of the transmission belt 9 .

[0036] The rear wall cavity 17 is provided with a support rod 14, and the left and right ends of the support rod 14 are respectively connected to the transmission belts 9 on the left and right sides. The side wall cavity 16 is fixedly provided with a support shaft 19, and the other end of the support shaft 19 is rotatably connected to one end of the transmission belt 9.

[0037] Specifically, in order to realize the rolling of the drum 5, a servo motor 12 is provided to drive the motor gear 13, drive the transmission belt 9, drive the drum gear 8, and then drive the drum 5 to roll;

[0038] Among them, the height diameter of the slide groove 18 is smaller than the height of the side wall cavity 16, and the diameter of the roller gear 8 is larger than the diameter of the roller shaft 7. Therefore, when the roller gear 8 moves in the side wall cavity 16, it will not fall out of the slide groove 18, that is, it is confined in the side wall cavity 16.

[0039] Among them, the length of the side wall cavity 16 is greater than the length of the slide groove, the length of the transmission belt 9 and the tooth plate 10 are also greater than the length of the slide groove 18, and the length of the slide groove 18 is greater than the length of the inner cavity of the flue gas treatment box 1. Therefore, the stroke of the drum 5 can completely cover the inner cavity of the flue gas treatment box 1. Therefore, when the drum 5 rolls once, the bag filter 6 can completely cover the inner cavity of the flue gas treatment box 1 after being unfolded, and can filter out all the smoke coming in from the air inlet.

[0040] Among them, a roller groove is also provided on the rear wall of the inner cavity of the flue gas treatment box 1. The roller groove is arranged at the front end of the rear wall cavity 17 and is independently opened. The roller 5 rolls to the rolling groove, so the bag filter 6 can completely cover the inner cavity of the flue gas treatment box 1.

[0041] A door-blocking movable groove 24 is provided at the top of the through hole 2 , and the door-blocking movable groove 24 and the door-blocking movable groove 24 are plugged into each other.

[0042] A stud 21 is formed upward at the bottom of the through hole 2 , a locking plate 22 is provided at one end of the drum 5 , and matching screw holes 23 are provided on the locking plate 22 and the bag filter 6 .

[0043] Specifically, screw holes 23 are provided at both the front and rear ends of the bag filter 6. The screw holes 23 on the bag filter 6 are pressed with rubber rings to prevent derailment. One end of the screw hole 23 on the bag filter 6 is locked and connected to the screw hole 23 of the locking plate 22, and the other end is locked and connected to the stud 21, so that the assembly of the bag filter 6 is completed.

[0044] Specifically, the stud 21 also plays a limiting role. When the roller 5 is rolled up to the through hole 2, it is limited by the stud 21 to avoid falling out of the through hole 2 directly.

[0045] Specifically, when the through hole needs to be opened, the handle is directly lifted to insert the blocking door 3 into the blocking door movable groove 24, and then the dirty roller 5 can be taken out and a new roller 5 can be put in.

[0046] The use principle of the utility model is as follows: open the baffle 3, put the new roller 5 into the through hole 2, the new roller 5 and the bag filter 6 are rolled together, and the bag filter 6 will leak out of the edge of the screw hole 23 after being rolled up, and then be locked on the stud by screws, the roller 5 and the roller gear 8 are integrally formed, so the roller gear 8 is put into the side wall cavity 6 together, and meshes with the transmission belt, and then start the motor to rotate forward and flip, so as to control the travel of the roller 5 on the slide 18, and the smoke passes through the bag filter 6 to filter impurities, and when the filter is saturated, the bag filter is rolled up. 6, wherein the winding direction is clockwise, and the winding direction can be controlled by controlling the transmission direction of the servo motor, wherein clockwise winding can ensure that the impurities on the bag filter 6 are well wrapped and will not leak out; wherein, the row of rollers 5 and bag filter 6 can be prepared in advance, thereby improving the working efficiency; wherein, when winding, when the roller 5 rolls to the through hole 2, the roller 5 can be unloaded by a forklift or other tools, which is practical and safe; wherein, when installing the roller 5, it is only necessary to lock the bag filter and the studs to complete the installation, and the installation procedure is simple, replacing the traditional surrounding installation.

[0047] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A flue gas treatment device, comprising a flue gas treatment box (1), characterized in that: The interior of the flue gas treatment box (1) is hollow, and a through hole (2) communicating with the interior of the flue gas treatment box (1) is provided at the front end opening of the flue gas treatment box (1), and a baffle (3) is movably provided on the through hole (2). A flue gas treatment mechanism (4) is provided inside the flue gas treatment box (1), and the flue gas treatment mechanism (4) comprises a roller (5), and a bag filter (6) is provided on the roller (5). A roller shaft (7) is fixedly provided at both ends of the roller (5), and a roller gear (8) is provided on the roller shaft (7), and a transmission belt (9) and a toothed plate (10) are provided at the upper and lower ends of the roller gear (8), respectively.

2. A flue gas treatment device according to claim 1, characterized in that: The transmission belt (9) and the toothed plate (10) are both provided with teeth (11) meshingly connected with the roller gear (8).

3. A flue gas treatment device according to claim 1, characterized in that: The left and right side walls of the flue gas treatment box (1) are hollow with side wall cavities (16), and the rear wall of the flue gas treatment box (1) is hollow with a rear wall cavity (17), and the side wall cavity (16) and the rear wall cavity (17) are connected.

4. A flue gas treatment device according to claim 3, characterized in that: The side wall cavity (16) is provided with a slide groove (18), the roller shaft (7) is slidably arranged on the slide groove (18), and the roller gear (8), the transmission belt (9) and the toothed plate (10) are all arranged in the side wall cavity (16).

5. The flue gas treatment equipment according to claim 3, characterized in that: A fixing plate (20) is fixedly provided on the rear wall cavity (17), a servo motor (12) is connected to the fixing plate (20), an output shaft of the servo motor (12) is connected to a motor gear (13), and the motor gear (13) is meshed and transmission-connected with the upper part of the transmission belt (9).

6. A flue gas treatment device according to claim 3, characterized in that: The rear wall cavity (17) is provided with a support rod (14), and the left and right ends of the support rod (14) are respectively connected to the transmission belts (9) on the left and right sides. The side wall cavity (16) is fixedly provided with a support shaft (19), and the other end of the support shaft (19) is rotatably connected to one end of the transmission belt (9).

7. The flue gas treatment equipment according to claim 1, characterized in that: A door-blocking movable groove (24) is provided at the top of the through hole (2), and the door-blocking movable groove (24) and the door-blocking movable groove (24) are plugged into each other.

8. The flue gas treatment equipment according to claim 1, characterized in that: A stud (21) is formed upward at the bottom of the through hole (2), a locking plate (22) is provided at one end of the roller (5), and matching screw holes (23) are provided on the locking plate (22) and the bag filter (6).