Metering roller positioning device
By using an explosion-proof servo motor to drive the roller positioning member in the metering roller positioning device, the gap between the metering roller is accurately adjusted, and the gap adjustment error in the prior art is solved, and the coating uniformity and product quality are improved.
Patent Information
- Application Number
- CN202421168028.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-04-17
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the prior art, cylinder-driven metering rollers have errors when adjusting gaps, resulting in uneven coating of the cloth, affecting the smoothness of the production process and the quality of the final product.
A metering roller positioning device is designed, by providing positioning modules at both ends of the metering roller, and driving the roller positioning member with an explosion-proof servo motor, to accurately adjust the predetermined gap between the two metering rollers.
The rapid and precise adjustment of the gap between the metering rollers is achieved, ensuring uniform thickness of the cloth surface coating material, improving the smoothness of the production process and the yield of the final product.
Smart Images

Figure CN222568258U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a positioning device, and in particular to a metering roller positioning device which can control the position of a metering roller and adjust a predetermined gap between two rollers. Background Art
[0002] In the technical field of impregnation process (or coating process), after the cloth is coated with the coating material, it needs to pass through a metering roller to remove the excess coating material on the surface of the cloth to produce a finished product that meets the predetermined specifications. In a common cloth winding mechanism including a metering roller, a cylinder is usually used as a power source to drive the metering rollers to move relative to each other, thereby adjusting the gap between the two metering rollers, so that the cloth with the coating material on its surface can have a coating material thickness that meets the predetermined specifications after passing between the two metering rollers. However, due to the mechanical characteristics of the cylinder, there may be an error between the actual gap and the expected gap between the two metering rollers. This error will cause a series of problems in the coating process of the cloth, such as cloth extrusion, uneven cloth guiding, or uneven coating thickness, which will affect the smoothness of the production process and may cause defects in the final product.
[0003] Therefore, how to design a metering roller positioning device that can accurately control the position of the metering roller to adjust the predetermined gap between the two metering rollers, thereby solving the technical problems of the prior art, is an important topic studied by the inventor of the present utility model. Utility Model Content
[0004] In view of this, the inventor has accumulated many years of research and practical experience in the relevant field and created a metering roller positioning device to improve the problems described in the background technology.
[0005] In order to solve the above-mentioned problems existing in the background technology, the utility model provides a metering roller positioning device, which includes two metering roller positioning modules respectively arranged at the two ends of the first metering roller and the second metering roller, the first metering roller and the second metering roller extend in the first direction, and there is a predetermined gap between the first metering roller and the second metering roller in the second direction perpendicular to the first direction, and each metering roller positioning module includes a roller fixed base, a roller movable base, a motor member, and a roller positioning member. Among them, the roller fixed base carries the first metering roller, and the roller movable base carries the second metering roller, and the roller movable base is slidably arranged on a slide rail on one side of the roller fixed base in the second direction. The motor member is connected to the roller fixed base, and the roller positioning member is arranged to pass through the roller fixed base and be located between the roller fixed base and the roller movable base, and one end of the roller positioning member is dynamically connected to the motor member, and the other end of the roller positioning member pushes against the roller movable base. The motor component drives the roller positioning component to move in the second direction, and the roller positioning component pushes the roller movable base to move in the second direction to adjust the predetermined gap between the first metering roller and the second metering roller.
[0006] Preferably, the motor member is an explosion-proof servomotor.
[0007] Preferably, the metering roller positioning device comprises a transmission member, which is arranged at the power output end of the motor member to connect the motor member with the roller positioning member through power.
[0008] Preferably, the roller positioning member includes: an internal thread gap adjustment cylinder, which is dynamically connected to the transmission member and an internal thread is provided on the inner side of the internal thread gap adjustment cylinder; and an external thread gap adjustment rod, which is arranged to pass through the roller fixed base, an external thread is provided on the outer side of one end of the external thread gap adjustment rod and is screwed into the internal thread of the internal thread gap adjustment cylinder, and the other end of the external thread gap adjustment rod pushes against the roller movable base.
[0009] Preferably, the roller positioning member comprises a first clamping seat, which is arranged on one side of the roller fixing base, is partially embedded in the roller fixing base, and is sleeved on the inner tooth gap adjustment cylinder.
[0010] Preferably, the roller positioning member includes a second clamping seat, which is arranged on the other side of the roller fixing base, is partially embedded in the roller fixing base, and is sleeved on the external tooth gap adjustment rod.
[0011] Preferably, a buffer block is provided at a position of the roller movable base corresponding to the roller positioning member.
[0012] In summary, the metering roller positioning device of the utility model includes two metering roller positioning modules respectively arranged at the two ends of the first metering roller and the second metering roller, which use an explosion-proof servo motor as a motor component to drive the roller positioning component, so that the roller positioning component that pushes against the roller movable base is displaced in the second direction to push the roller movable base carrying the second metering roller to move in the second direction, so that the predetermined gap between the first metering roller and the second metering roller can be adjusted. In addition, since the metering roller positioning device of the utility model uses an explosion-proof servo motor as a motor component, it has the characteristics of high control accuracy and fast response speed, and also has an explosion-proof function, so that the roller positioning component can be driven to move by the motor component, so that the roller positioning component pushes against the roller movable base to drive the second metering roller to move a predetermined distance, thereby making the first metering roller and the second metering roller have a suitable predetermined gap.
[0013] Through the metering roller positioning device of the utility model, the predetermined gap between the first metering roller and the second metering roller can be quickly and accurately adjusted according to actual process requirements, so that the cloth that has undergone the coating process and has the coating material on its surface can pass smoothly between the first metering roller and the second metering roller, and its surface can have a uniform coating material thickness that meets the predetermined specifications, thereby effectively improving the smoothness of the production process and significantly improving the yield of the final product. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solution of the utility model, the following will briefly introduce the diagrams required for use in the implementation scheme;
[0015] Figure 1 is a top plan view schematic diagram of a metering roller positioning device according to an embodiment of the utility model;
[0016] Figure 2 is a schematic cross-sectional view of a metering roller positioning device according to an embodiment of the present invention; and
[0017] Figure 3 yes Figure 2 A magnified schematic diagram of area A.
[0018] Description of reference numerals:
[0019] 1: metering roller positioning device; 10: base; 20: metering roller positioning module; 21: roller fixed base; 22: roller movable base; 23: motor component; 24: transmission component; 25: roller positioning component; 26: buffer block; 30: first metering roller; 40: second metering roller; DR1: first direction; DR2: second direction. DETAILED DESCRIPTION
[0020] In order to facilitate understanding of the technical features, contents and advantages of the utility model and the effects that can be achieved, the utility model is now described in detail as follows in conjunction with the drawings and in the form of an implementation plan. The drawings used therein are only for the purpose of illustration and auxiliary explanation, and may not be the actual proportions and precise arrangements after the implementation of the utility model. Therefore, it should be explained first that the proportions and arrangement relationships of the attached drawings should not be interpreted or limited to the scope of rights of the utility model in actual implementation.
[0021] It should be understood that although the terms "first", "second", etc. may be used to describe various components, parts, regions, layers and / or parts in the present invention, these components, parts, regions, layers and / or parts should not be limited by these terms. These terms are only used to distinguish one component, part, region, layer and / or part from another component, part, region, layer and / or part. Therefore, the "first component", "first part", "first region", "first layer" and / or "first part" discussed below may be referred to as the "second component", "second part", "second region", "second layer" and / or "second part" without departing from the spirit and teachings of the present invention.
[0022] In addition, the terms “include” and / or “comprising” refer to the presence of stated features, regions, integers, steps, operations, components and / or parts, but do not exclude the presence or addition of one or more other features, regions, integers, steps, operations, components, parts and / or combinations thereof.
[0023] Unless otherwise defined, all terms (including technical and scientific terms) used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs. It is understood that terms such as those defined in commonly used dictionaries should be interpreted as having definitions consistent with their meanings in the context of the relevant technology and the present invention, and will not be interpreted as idealized or overly formal meanings unless explicitly defined in this article.
[0024] The present invention will be further described in detail below in conjunction with the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore are not intended to limit the present invention.
[0025] Please refer to Figures 1 to 3 , Figure 1 is a top plan view schematic diagram of a metering roller positioning device according to an embodiment of the utility model; Figure 2 is a schematic cross-sectional view of a metering roller positioning device according to an embodiment of the present invention; and, Figure 3 yes Figure 2 A magnified schematic diagram of area A.
[0026] like Figures 1 to 3 As shown, the utility model provides a metering roller positioning device 1, which includes two metering roller positioning modules 20 respectively arranged at the two ends of the first metering roller 30 and the second metering roller 40, the first metering roller 30 and the second metering roller 40 extend in the first direction DR1, and there is a predetermined gap between the first metering roller 30 and the second metering roller 40 in the second direction DR2 perpendicular to the first direction DR1, and each metering roller positioning module 20 is arranged on the base 10, and includes a roller fixed base 21, a roller movable base 22, a motor member 23, and a roller positioning member 25. Among them, the roller fixed base 21 is used to carry the first metering roller 30, and the roller movable base 22 is used to carry the second metering roller 40, and the roller movable base 22 is slidably arranged on a slide rail 221 on one side of the roller fixed base 21 in the second direction DR2. The motor member 23 is connected to the roller fixed base 21, and the roller positioning member 25 is arranged to pass through the roller fixed base 21 and be located between the roller fixed base 21 and the roller movable base 22, and one end of the roller positioning member 25 is connected to the motor member 23, and the other end of the roller positioning member 25 pushes against the roller movable base 22. The motor member 23 drives the roller positioning member 25 to move in the second direction DR2, and the roller positioning member 25 pushes against the roller movable base 22 to move to a predetermined position in the second direction DR2 to adjust the predetermined gap between the first metering roller 30 and the second metering roller 40.
[0027] In this embodiment, the motor component 23 is an explosion-proof servo motor, and the metering roller positioning device 1 of the utility model further includes a transmission component 24, which is arranged at the power output end of the motor component 23 to connect the motor component 23 with the roller positioning component 25 by power, wherein the transmission component 24 can be a component such as a gear.
[0028] Specifically, in this embodiment, the roller positioning member 25 includes an inner tooth gap adjustment cylinder 251 and an outer tooth gap adjustment rod 253, the inner tooth gap adjustment cylinder 251 is dynamically connected to the transmission member 24, and the inner side of the inner tooth gap adjustment cylinder 251 is provided with an inner thread, and the outer tooth gap adjustment rod 253 is configured to pass through the roller fixed base 21, the outer side of one end of the outer tooth gap adjustment rod 253 is provided with an outer thread and screwed into the inner thread of the inner tooth gap adjustment cylinder 251, and the other end of the outer tooth gap adjustment rod 253 pushes against the roller movable base 22.
[0029] Through this arrangement, the motor component 23 can be started to drive the inner tooth gap adjustment cylinder 251 to rotate via the transmission component 24, and since the inner tooth gap adjustment cylinder 251 and the outer tooth gap adjustment rod 253 are screwed to each other, the rotation of the inner tooth gap adjustment cylinder 251 can further drive the outer tooth gap adjustment rod 253 to move in the second direction DR2, so that the roller movable base 22 can be pushed by the outer tooth gap adjustment rod 253, so that the roller movable base 22 carrying the second metering roller 40 moves along the slide rail 221 in the second direction DR2, thereby adjusting the predetermined gap between the first metering roller 30 and the second metering roller 40.
[0030] In addition, in this embodiment, the roller positioning member further includes a first clamping seat 252 and a second clamping seat 254, wherein the first clamping seat 252 is arranged on one side of the roller fixing base 21, that is, between the motor member 23 and the roller fixing base 21, and is partially embedded in the roller fixing base 21, and the first clamping seat 252 is sleeved on the inner tooth gap adjustment cylinder 251. In addition, the second clamping seat 254 is arranged on the other side of the roller fixing base 21, that is, between the roller fixing base 21 and the roller movable base 22, and is partially embedded in the roller fixing base 21, and the second clamping seat 254 is sleeved on the outer tooth gap adjustment rod 253. The first clamping seat 252 and the second clamping seat 254 can provide support for the external tooth gap adjustment rod 253, so that the actuation process of the external tooth gap adjustment rod 253 is more stable, thereby further improving the precision of the operation of the metering roller positioning device 1 of the utility model to drive the external tooth gap adjustment rod 253 through the motor part 23 to adjust the predetermined gap between the first metering roller 30 and the second metering roller 40.
[0031] Furthermore, in the present embodiment, a buffer block 26 is provided at a position of the roller movable base 22 corresponding to the external tooth gap adjustment rod 253. By providing the buffer block 26, the impact that may be caused by the external tooth gap adjustment rod 253 when pushing against the roller movable base 22 can be reduced, thereby facilitating further improving the precision of the metering roller positioning device 1 of the utility model in the process of adjusting the predetermined gap between the first metering roller 30 and the second metering roller 40.
[0032] In summary, the metering roller positioning device of the utility model includes two metering roller positioning modules respectively arranged at the two ends of the first metering roller and the second metering roller, which use an explosion-proof servo motor as a motor component to drive the roller positioning component, so that the roller positioning component that pushes against the roller movable base is displaced in the second direction to push the roller movable base carrying the second metering roller to move in the second direction, so that the predetermined gap between the first metering roller and the second metering roller can be adjusted. In addition, since the metering roller positioning device of the utility model uses an explosion-proof servo motor as a motor component, it has the characteristics of high control accuracy and fast response speed, and has an explosion-proof function, so that the roller positioning component can be driven to move by the motor component, so that the roller positioning component pushes against the roller movable base to drive the second metering roller to move a predetermined distance, thereby making the first metering roller and the second metering roller have a suitable predetermined gap.
[0033] Through the metering roller positioning device of the utility model, the predetermined gap between the first metering roller and the second metering roller can be quickly and accurately adjusted according to actual process requirements, so that the cloth that has undergone the coating process and has the coating material on its surface can pass smoothly between the first metering roller and the second metering roller, and its surface can evenly have the coating material thickness that meets the predetermined specifications, thereby effectively improving the smoothness of the production process and significantly improving the yield of the final product.
[0034] The above description is for illustrative purposes only and is not intended to be limiting. Any equivalent modifications or changes made thereto without departing from the spirit and scope of the present invention shall be included in the appended claims.
Claims
1. A metering roller positioning device, characterized in that: The invention comprises two metering roller positioning modules respectively arranged at two ends of a first metering roller and a second metering roller, wherein the first metering roller and the second metering roller extend in a first direction, and a predetermined gap is formed between the first metering roller and the second metering roller in a second direction perpendicular to the first direction, wherein each of the metering roller positioning modules comprises: a roller fixing base, which carries the first metering roller; A roller movable base, which carries the second metering roller, and the roller movable base is slidably arranged on a slide rail on one side of the roller fixed base in the second direction; a motor member connected to the roller fixing base; and A roller positioning member, which is arranged to pass through the roller fixed base and be located between the roller fixed base and the roller movable base, and one end of the roller positioning member is dynamically connected to the motor member, and the other end of the roller positioning member pushes against the roller movable base; The motor component drives the roller positioning component to move in the second direction, and the roller positioning component pushes the roller movable base to move in the second direction to adjust the predetermined gap.
2. The metering roller positioning device according to claim 1, characterized in that: The motor component is an explosion-proof servomotor.
3. The metering roller positioning device according to claim 2, characterized in that: It comprises a transmission member, which is arranged at the power output end of the motor member to connect the motor member with the roller positioning member through power.
4. The metering roller positioning device according to claim 3, characterized in that: The roller positioning member comprises: An internal tooth gap adjustment cylinder, which is dynamically connected to the transmission member and has an internal thread disposed on the inner side of the internal tooth gap adjustment cylinder; and An external tooth gap adjustment rod is arranged to pass through the roller fixed base, and an external thread is arranged on the outer side of one end of the external tooth gap adjustment rod and is screwed into the internal thread of the internal tooth gap adjustment cylinder, and the other end of the external tooth gap adjustment rod pushes against the roller movable base.
5. The metering roller positioning device according to claim 4, characterized in that: The roller positioning member comprises a first clamping seat, which is arranged on one side of the roller fixing base, partially embedded in the roller fixing base, and sleeved on the inner tooth gap adjustment cylinder.
6. The metering roller positioning device according to claim 4, characterized in that: The roller positioning member comprises a second clamping seat, which is arranged on the other side of the roller fixing base, is partially embedded in the roller fixing base, and is sleeved on the outer tooth gap adjusting rod.
7. The metering roller positioning device according to claim 1, characterized in that: A buffer block is arranged at a position of the roller movable base corresponding to the roller positioning member.