Ceramsite proppant semi-finished product screening and recycling device
By designing a semi-finished ceram proppant semi-finished screening device, the automatic jitter screening of the screen plate is achieved using components such as synchronous wheels and eccentric wheels, which solves the problems of low screening efficiency and blockage in the prior art, and improves the screening efficiency and production efficiency.
Patent Information
- Application Number
- CN202421210532.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the screening process of the existing ceram proppant semi-finished screening device, the screen plate is placed inclined and stands, and the screening effect is weak, which can easily lead to material accumulation and screening plate blockage, affecting the screening efficiency and speed.
A semi-finished ceratops proppant semi-finished screening device is designed, and a combination of synchronous wheel, eccentric wheel, connecting rod, spring and pushing block is used to realize automatic shaking screening of the screen plate, increasing screening efficiency and feeding speed.
Through automatic shaking screening, the screening efficiency and speed of the semi-finished ceramic proppant products are improved, the phenomenon of screening plates is reduced, the screening time is shortened, and the production efficiency is improved.
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Figure CN222568377U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramsite proppant production, in particular to a ceramsite proppant semi-finished product screening and recycling device. Background Art
[0002] Ceramic granule proppant is a ceramic granule product made from bauxite through a specific production process. It has the characteristics of high temperature resistance, corrosion resistance, high pressure resistance, high strength, high conductivity, low density and low breakage rate. The production process of ceramsite proppant is a complex and delicate process, from the selection, crushing, grinding, granulation, calcination of raw materials to the final product formation, and the semi-finished product is a stage product in the process. It is a material that needs further processing or waiting for subsequent process steps after a certain process step is completed. The sieved ceramsite proppant semi-finished product can be reused according to its particle size. Ceramic granules with larger particle sizes can be used in occasions that require greater support, while ceramsites with smaller particle sizes can be used for other applications with smaller requirements. This recycling method not only improves the utilization efficiency of resources, but also reduces production costs.
[0003] After searching, a Chinese patent with publication number CN214515264U discloses a device for screening semi-finished ceramsite proppants. Since there is no control over the amount of ceramsite proppants falling, the discharge port of the box is often blocked, thereby affecting the screening efficiency. Therefore, when the falling height reaches a predetermined value, the first motor and the third motor are started, and the first motor drives the rotating rod to rotate to ensure the falling of material particles; the third motor folds the flexible cloth through the pull rope, so that the particles fall onto the filter screen for step-by-step screening, thereby achieving the purpose of quantitative falling and preventing the discharge port from being blocked.
[0004] There are still some shortcomings in the use of the above-mentioned screening device. When the above-mentioned expanded clay proppant semi-finished product is screened, the screen plate is tilted and stationary. Although there is a screening function, the screening effect is relatively weak. It is not convenient for the screen plate to shake during screening to accelerate material discharge, which makes it easy for a large amount of material to accumulate on the screen plate and difficult to discharge, resulting in blockage of the screen plate, thereby affecting the screening efficiency and speed and prolonging the screening time. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a device for screening and recycling semi-finished ceramsite proppant.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a device for screening and recycling semi-finished ceramsite proppants, comprising a screening frame, a screen plate is slidably connected to the inner middle part of the screening frame, a first motor is fixedly installed on the left bottom end of the screening frame, a synchronous wheel 1 is fixedly connected to the output end of the first motor, a fixed plate is fixedly installed on the left bottom end of the screening frame, a synchronous wheel 2 is rotatably connected to the top left side of the fixed plate, a synchronous belt is arranged on the outer side of the synchronous wheel 1 and the synchronous wheel 2, an eccentric wheel is fixedly connected to the top end of the synchronous wheel 2, a connecting rod is rotatably connected to the top left side of the eccentric wheel, the other end of the connecting rod is rotatably connected to a connecting block, a columnar groove is arranged on the inner right side of the connecting block, a spring is fixedly connected to the inner left side of the columnar groove, a pushing block is fixedly connected to the other end of the spring, and the right side of the pushing block is fixedly connected to the left middle part of the screen plate.
[0007] As a further description of the above technical solution:
[0008] A feeding pipe is fixedly connected to the top of the screening frame, a mounting bracket is fixedly connected to the top of the front side of the screening frame, a second motor is fixedly installed on the bottom end of the mounting bracket, a rotating rod is fixedly connected to the output end of the second motor, the other end of the rotating rod is fixedly connected to a gear, a connecting rod is rotatably connected to the top of the front side of the mounting bracket, both ends of the connecting rod are fixedly connected to striking hammers, the bottom end of the right side of the striking hammer is fixedly connected to a fixed block, and striking blocks are fixedly connected to the left and right sides of the front end of the feeding pipe.
[0009] As a further description of the above technical solution:
[0010] The top end of the feeding pipe is fixedly connected with a feeding shell, and the left and right sides of the bottom end of the screening frame are fixedly connected with inclined plates.
[0011] As a further description of the above technical solution:
[0012] A large-particle discharging pipe is fixedly connected to the middle part of the rear side of the screening frame, and a mounting groove is arranged at the front side of the top end of the large-particle discharging pipe.
[0013] As a further description of the above technical solution:
[0014] A material blocking plate is slidably connected to the inner side of the mounting groove, and a small particle discharging pipe is fixedly connected to the bottom end of the front side of the screening frame.
[0015] As a further description of the above technical solution:
[0016] The rear ends of the left and right sides of the screening frame are both rotatably connected with long rods, and the other ends of the long rods on the left and right sides are both rotatably connected to the rear ends of the left and right sides of the screen plate.
[0017] As a further description of the above technical solution:
[0018] The front ends of the left and right sides of the screening frame are both rotatably connected with short rods, and the other ends of the short rods on the left and right sides are both rotatably connected to the front ends of the left and right sides of the screen plate.
[0019] The utility model has the following beneficial effects:
[0020] 1. In the utility model, through the cooperation of synchronous wheel 1, synchronous wheel 2, eccentric wheel, connecting rod, columnar groove, spring, push block and synchronous belt, when the semi-finished ceramsite proppant is screened, the screen plate can be automatically shaken for screening, without manual shaking of the screen plate, which is beneficial to improving the screening effect, thereby facilitating the accelerated discharge of materials on the screen plate, and reducing the phenomenon of clogging of the screen holes due to material accumulation on the screen plate, thereby improving the screening efficiency and speed and shortening the screening time.
[0021] 2. In the utility model, through the mutual cooperation of the rotating rod, gear, connecting rod, striking hammer, fixed block and struck block, the screening device is increased to facilitate accelerated feeding, which is beneficial to striking the feed pipe, so that the vibration force generated by the striking promotes the screening of material feeding, reduces the phenomenon of clogging the feed pipe mouth due to feeding a large amount of material together, thereby slowing down the feeding speed, and is beneficial to improving the feeding efficiency, thereby improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a device for screening and recycling semi-finished ceramsite proppants proposed by the utility model;
[0023] Figure 2 This is a schematic diagram of the connecting rod structure of a ceramsite proppant semi-finished product screening and recycling device proposed by the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of a percussion hammer of a ceramsite proppant semi-finished product screening and recycling device proposed by the utility model;
[0025] Figure 4 This is a schematic diagram of the push block structure of a ceramsite proppant semi-finished product screening and recycling device proposed by the utility model;
[0026] Figure 5 This is a schematic diagram of the impact block structure of a ceramsite proppant semi-finished product screening and recycling device proposed by the utility model;
[0027] Figure 6 The utility model provides a schematic diagram of the structure of a large particle discharge pipe of a ceramsite proppant semi-finished product screening and recycling device.
[0028] Legend:
[0029] 1. Screening frame; 2. Screen plate; 3. First motor; 4. Synchronous wheel one; 5. Fixed plate; 6. Synchronous wheel two; 7. Eccentric wheel; 8. Connecting rod; 9. Connecting block; 10. Columnar groove; 11. Spring; 12. Pushing block; 13. Synchronous belt; 14. Feeding pipe; 15. Mounting frame; 16. Second motor; 17. Rotating rod; 18. Gear; 19. Connecting stick; 20. Beating hammer; 21. Fixed block; 22. Struck block; 23. Feeding shell; 24. Inclined plate; 25. Large particle discharge pipe; 26. Mounting groove; 27. Material blocking plate; 28. Long rod; 29. Short rod; 30. Small particle discharge pipe. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1-6 The utility model provides an embodiment: a ceramsite proppant semi-finished product screening and recycling device, including a screening frame 1, a sieve plate 2 is slidably connected to the inner middle part of the screening frame 1, which is convenient for shaking screening, a first motor 3 is fixedly installed at the left bottom end of the screening frame 1, and a synchronous wheel 4 is fixedly connected to the output end of the first motor 3 to drive the synchronous wheel 4 to rotate, a fixed plate 5 is fixedly installed at the left bottom end of the screening frame 1, and a synchronous wheel 2 6 is rotatably connected to the top left side of the fixed plate 5 for installing the synchronous wheel 2 6, and a synchronous belt 13 is arranged on the outer side of the synchronous wheel 1 4 and the synchronous wheel 2 6, so that the synchronous wheel 1 4 drives the synchronous wheel 2 6 to rotate, and the synchronous wheel 2 6 An eccentric wheel 7 is fixedly connected to the top end, so that the synchronous wheel 2 6 drives the eccentric wheel 7 to rotate. A connecting rod 8 is rotatably connected to the left side of the top end of the eccentric wheel 7. The other end of the connecting rod 8 is rotatably connected to a connecting block 9, so that when the eccentric wheel 7 rotates, the connecting rod 8 is pushed, so that the connecting rod 8 pushes the connecting block 9 to move back and forth. A columnar groove 10 is provided on the right side of the interior of the connecting block 9, and a spring 11 is fixedly connected to the left side of the interior of the columnar groove 10. The other end of the spring 11 is fixedly connected to a pushing block 12, so that the pushing block 12 generates elastic force. The right side of the pushing block 12 is fixedly connected to the middle part of the left side of the screen plate 2, so that the screen plate 2 increases the elastic force when screening.
[0032] A feeding pipe 14 is fixedly connected to the top of the screening frame 1 for feeding materials. A mounting frame 15 is fixedly connected to the top of the front side of the screening frame 1. A second motor 16 is fixedly installed at the bottom end of the mounting frame 15. A rotating rod 17 is fixedly connected to the output end of the second motor 16 for driving the rotating rod 17 to rotate. A gear 18 is fixedly connected to the other end of the rotating rod 17 so that the rotating rod 17 drives the gear 18 to rotate. A connecting rod 19 is rotatably connected to the top of the front side of the mounting frame 15 for connecting two knocking hammers 20. The two ends of the connecting rod 19 are fixedly connected to the knocking hammers 20 for knocking on the feeding pipe 14, thereby improving the vibration effect. A fixed block 21 is fixedly connected to the bottom end of the right knocking hammer 20 for driving the knocking hammer 20 to knock. The left and right sides of the front end of the feeding pipe 14 are fixedly connected to the striking blocks 22 for protecting the knocked part of the feeding pipe 14. A material shell 23 and an inclined plate 24 are fixedly connected to the left and right sides of the bottom end of the screening frame 1 for discharging small particles. A large particle discharging pipe 25 is fixedly connected to the middle part of the rear side of the screening frame 1 for discharging large particles. A mounting groove 26 is arranged on the front side of the top of the large particle discharging pipe 25, and a material blocking plate 27 is slidably connected to the inner side of the mounting groove 26 for sealing the large particle discharging pipe 25 during feeding, thereby improving the quality of screening. A small particle discharging pipe 30 is fixedly connected to the bottom front end of the front side of the screening frame 1 for discharging small particles. Long rods 28 are rotatably connected to the left and right rear ends of the screening frame 1, and the other ends of the long rods 28 on the left and right sides are rotatably connected to the left and right rear ends of the sieve plate 2. Short rods 29 are rotatably connected to the left and right front ends of the sieve plate 2, which is convenient for connecting the inclined sieve plate 2, thereby improving the stability of the shaking of the sieve plate 2.
[0033] Working principle: When the semi-finished ceramsite proppant is screened, the first motor 3 is started, so that the first motor 3 drives the synchronous wheel 1 4 to rotate. Under the action of the synchronous belt 13, the synchronous wheel 1 4 drives the synchronous wheel 2 6 to rotate, and then the synchronous wheel 2 6 drives the eccentric wheel 7 to rotate. When the eccentric wheel 7 rotates, it drives the connecting rod 8 to rotate and is pushed, thereby moving left and right. Then, when the connecting rod 8 rotates, it rotates and pushes the connecting block 9. Under the action of the spring 11 pushing the pushing block 12, the pushing block 12 pushes the sieve plate 2 to move left and right under the action of elastic force, so that the sieve plate 2 can be shaken and screened left and right. There is no need to manually shake the sieve plate 2, which is beneficial to improving the screening effect, thereby facilitating the accelerated discharge of materials on the sieve plate 2, and reducing the phenomenon of clogging of the sieve holes due to material accumulation on the sieve plate 2, thereby improving the screening efficiency and speed and shortening the screening time. When the material is put into the screening frame 1, the second motor 16 is started first, so that the second motor 16 drives the rotating rod 17 to rotate, so that the rotating rod 17 drives the gear 18 to rotate, and due to the effect of the tooth block in the gear 18, the gear 18 rotates and drives the fixed block 21 to swing back and forth, so that the fixed block 21 drives the right-side knocking hammer 20 to swing back and forth and perform a knocking action. When the right-side knocking hammer 20 rotates, it drives the connecting rod 19 to rotate, so that the connecting rod 19 drives the left-side knocking hammer 20 to perform a knocking action, thereby increasing the knocking force, thereby knocking the struck block 22, so that the struck block 22 transmits the vibration force generated by the knocking to the feeding pipe 14, thereby facilitating material feeding, reducing the blockage at the feed pipe mouth caused by feeding a large amount of material together, thereby slowing down the feeding speed, and is conducive to improving the feeding efficiency, thereby improving the production efficiency.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for screening and recycling semi-finished ceramsite proppant, comprising a screening frame (1), characterized in that: A sieve plate (2) is slidably connected to the middle of the inner side of the screening frame (1); a first motor (3) is fixedly mounted on the left bottom end of the screening frame (1); a synchronous wheel (4) is fixedly connected to the output end of the first motor (3); a fixed plate (5) is fixedly mounted on the left bottom end of the screening frame (1); a synchronous wheel (6) is rotatably connected to the top left side of the fixed plate (5); a synchronous belt (13) is arranged on the outer sides of the synchronous wheel (4) and the synchronous wheel (6); the synchronous wheel (6) is The top end of the eccentric wheel (7) is fixedly connected to an eccentric wheel (7), the top left side of the eccentric wheel (7) is rotatably connected to a connecting rod (8), the other end of the connecting rod (8) is rotatably connected to a connecting block (9), a columnar groove (10) is provided on the right side inside the connecting block (9), a spring (11) is fixedly connected to the left side inside the columnar groove (10), the other end of the spring (11) is fixedly connected to a pushing block (12), and the right side of the pushing block (12) is fixedly connected to the middle part of the left side of the screen plate (2).
2. A device for screening and recycling semi-finished ceramsite proppant according to claim 1, characterized in that: The top of the screening frame (1) is fixedly connected to a feeding pipe (14), the top of the front side of the screening frame (1) is fixedly connected to a mounting frame (15), the bottom end of the mounting frame (15) is fixedly mounted with a second motor (16), the output end of the second motor (16) is fixedly connected to a rotating rod (17), the other end of the rotating rod (17) is fixedly connected to a gear (18), the top of the front side of the mounting frame (15) is rotatably connected to a connecting rod (19), both ends of the connecting rod (19) are fixedly connected to a knocking hammer (20), the bottom end of the knocking hammer (20) on the right side is fixedly connected to a fixed block (21), and the left and right sides of the front end of the feeding pipe (14) are fixedly connected to a striking block (22).
3. A device for screening and recycling semi-finished ceramsite proppant according to claim 2, characterized in that: The top end of the feeding pipe (14) is fixedly connected to a feeding shell (23), and the left and right sides of the bottom end of the screening frame (1) are fixedly connected to inclined plates (24).
4. The device for screening and recycling semi-finished ceramsite proppant according to claim 1, characterized in that: A large-particle discharge pipe (25) is fixedly connected to the middle of the rear side of the screening frame (1), and a mounting groove (26) is provided at the front side of the top end of the large-particle discharge pipe (25).
5. The device for screening and recycling semi-finished ceramsite proppant according to claim 4, characterized in that: A material blocking plate (27) is slidably connected to the inner side of the installation groove (26), and a small particle discharge pipe (30) is fixedly connected to the front bottom end of the screening frame (1).
6. The device for screening and recycling semi-finished ceramsite proppant according to claim 1, characterized in that: The left and right rear ends of the screening frame (1) are both rotatably connected to long rods (28), and the other ends of the left and right long rods (28) are both rotatably connected to the left and right rear ends of the screening plate (2).
7. The device for screening and recycling semi-finished ceramsite proppant according to claim 1, characterized in that: The front ends of the left and right sides of the screening frame (1) are both rotatably connected to short rods (29), and the other ends of the short rods (29) on the left and right sides are both rotatably connected to the front ends of the left and right sides of the screening plate (2).
Citation Information
Patent Citations
Ceramsite proppant semi-finished product screening device
CN214515264U