Cable pay-off device and working method thereof

By using blowing heat dissipation mechanism, material discharge refrigeration mechanism, wire discharge auxiliary mechanism and lubrication mechanism in the cable release device, the stability problems caused by high temperature of the drive equipment and the burden of increased friction of the wire rope are solved, and efficient and stable wire discharge work and long life of the equipment are achieved.

CN119590932AActive Publication Date: 2025-03-11STATE GRID BEIJING ELECTRIC POWER CO +1

Patent Information

Application Number
CN202411801738.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-03-11
Estimated Expiration
2044-12-09

AI Technical Summary

Technical Problem

During the long-term use of the cable release device, the driving equipment generates a large amount of heat, resulting in the deterioration of the lubricant viscosity of the bearing seat, increasing volatility, affecting rotation stability, and reducing the efficiency of the release. In addition, the wire rope is prone to friction with external objects during the release process, increasing the burden and interfering with the use of the release.

Method used

A cable wire discharger is designed, using a blowing heat dissipation mechanism and a material discharge and refrigeration mechanism for heat dissipation. Through the cooperation of a rotating fan and a heat conducting strip, heat is quickly dissipated, and a combination of a thermally deformed telescopic rod and saltpeter powder is used to generate air conditioning for cooling and cooling. In addition, a wire laying auxiliary mechanism and a lubrication mechanism are provided, and the traction assistance and lubrication treatment of cables and wire ropes are realized through components such as slide rod cylinders, electric telescopic rods, auxiliary rollers and fiberglass strips.

Benefits of technology

It effectively avoids the stability problems caused by the rotating motor and bearing seat due to high temperature, ensures the order and stability of the wire laying work, reduces the friction between the wire rope and external objects, improves the wire laying efficiency, and extends the service life of the equipment.

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Abstract

The invention belongs to the technical field of electric power engineering, and particularly relates to a cable pay-off device and a working method thereof. The cable pay-off device comprises a base, a vertical plate, a rotating motor, a rotating rod, a bearing seat body, a pay-off barrel, a cable body, a steel wire rope body, a blowing heat dissipation mechanism, a pay-off auxiliary mechanism and the like. The blowing heat dissipation mechanism conducts heat dissipation on a rotating motor and a rotating rod through a rotating fan, and meanwhile the heat dissipation effect is improved by combining a water tank and a heat conduction strip. The paying-off auxiliary mechanism conducts guiding and auxiliary paying-off on the steel wire rope through an auxiliary roller, a belt and other devices, and lubricating is conducted through the lubricating mechanism. The cable pay-off device is compact in structure and comprehensive in function, the cable pay-off efficiency and stability are improved, and the cable pay-off device is suitable for the pay-off requirements of cables of different specifications and types.
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Description

Technical Field

[0001] The invention belongs to the technical field of electric power engineering, and in particular relates to a cable pay-off device and a working method thereof. Background Art

[0002] Cable is a general term for optical cables, electrical cables and other items. Cables have many uses, mainly used for control installation, connecting equipment, transmitting electricity and other multiple functions. They are common and indispensable in daily life. When using cables, they are generally used with cable pay-offs, that is, the cables are wound on the drum, and the wire rope is tied to the pay-off end. The drum is driven to rotate with the assistance of the bearing seat, and the cable is driven to be released and used under the traction of the wire rope.

[0003] At present, during the use of cable pay-offs, long-term pay-off work will cause the driving equipment to release a large amount of heat, leading to an increase in the surrounding temperature, causing the viscosity of the lubricating oil inside the bearing seat to deteriorate under high temperature conditions and increase volatility, resulting in the rotation of the drum being affected, thereby affecting the orderliness and stability of cable pay-off, reducing its pay-off efficiency. In addition, during the pay-off and traction process, the wire rope is prone to produce greater friction with external objects, increasing the pay-off burden, which will also interfere with the pay-off use of the cable and further reduce its pay-off efficiency. Summary of the invention

[0004] The object of the present invention is to provide a cable pay-off device and a working method thereof, so as to solve at least one of the problems existing in the prior art.

[0005] In order to achieve the above object, the present invention adopts the following technical solution: According to a first aspect of the present invention, a cable release device is provided, comprising a base, a vertical plate fixedly connected to the top of the base, a rotating motor fixedly connected to one end of the vertical plate, and a rotating rod fixedly connected to the output end of the rotating motor, a pair of bearing seat bodies fixedly connected to the top of the base, and the rotating rod is rotatably connected to the pair of bearing seat bodies, a pay-off drum is sleeved on the outer wall of the rotating rod, and a cable body is wound around the outer wall of the pay-off drum, a wire rope body is fixedly connected to one end of the cable body, a blowing heat dissipation mechanism is provided between the outer walls of the rotating motor and the rotating rod, a pair of fixed plates are fixedly connected to the top of the base, and a pay-off auxiliary mechanism is provided between the wire rope body and the pair of fixed plates.

[0006] Preferably, the blowing heat dissipation mechanism includes a first bevel gear sleeved on the outer wall of the rotating rod, the outer wall of the first bevel gear is meshingly connected with the second bevel gear, and the bottom end of the second bevel gear is fixedly connected to a rotating fan, the top of the base is fixedly connected to a water tank, and the top of the water tank is provided with a plurality of circular openings, the bottom end of the rotating motor is fixedly connected to a plurality of heat-conducting strips, and the bottom ends of the plurality of heat-conducting strips all pass through the circular openings and extend into the water tank, the inner walls of the plurality of circular openings are fixedly connected with flexible sleeves, and the inner wall of the flexible sleeves is in close contact with the outer wall of the heat-conducting strips, and a discharge refrigeration mechanism is provided between the bottom end of the rotating fan and the top of the water tank.

[0007] Preferably, the discharge refrigeration mechanism includes a rotating disk fixedly connected to the bottom end of the rotating fan, the bottom end of the rotating disk is rotatably connected to the top end of the base through a bearing and a rotating shaft, the inner wall of the rotating disk is fixedly connected to a square block, and the outer wall of the square block is fixedly connected to two pairs of thermo-deformable telescopic rods, the two pairs of thermo-deformable telescopic rods are made of shape memory alloy material, and the initial state of the two pairs of thermo-deformable telescopic rods is a contracted state, the outer wall of the rotating disk is opened with two pairs of conducting openings, and the inside of the conducting opening is provided with an extrusion hemisphere in contact with the inner wall thereof, the outer walls of the two horizontal extrusion hemispheres are provided with hemispherical convex rods in contact therewith, and an oil injection mechanism is provided between the hemispherical convex rods on one side and a pair of bearing seat bodies.

[0008] Preferably, a storage cone is fixedly connected to the top of the water tank, an elastic hollow ball in close contact with the inner wall of the storage cone is provided between the inner walls, and a circular tube is fixedly connected to the outer wall of the storage cone, saltpeter powder is provided between the inside of the storage cone and the outer wall of the elastic hollow ball, a fitting circular hole is drilled on the outer wall of the storage cone, and one end of the hemispherical convex rod on the other side passes through the circular tube and the fitting circular hole in sequence, and is fixedly connected to the outer wall of the elastic hollow ball.

[0009] Preferably, the oil injection mechanism includes a movable plate, one end of the movable plate is fixedly connected to one end of the hemispherical convex rod located on one side, the bottom end of the movable plate is fixedly connected to a sliding long rod, the top of the base is chiseled with a sliding groove, and the bottom end of the sliding long rod is located in the sliding groove and is slidably connected to the sliding groove, the top of the sliding long rod is fixedly connected to a pair of conical blocks, and the inclined ends of the pair of conical blocks are both slidably connected to sliding rollers, one end of the pair of sliding rollers is fixedly connected to a connecting rod, and the top of the connecting rod is fixedly connected to a movable lifting plate, a An oil storage cylinder is fixedly connected to the top of the bearing seat body, and an upper circular hole is drilled at the top of the oil storage cylinder. A lifting rod is fixedly connected to the bottom end of a pair of movable lifting plates, and the bottom end of the lifting rod passes through the upper circular hole and is fixedly connected to a sealing plug. The outer wall of the lifting rod is sleeved with a first spring, and the two ends of the first spring are respectively fixedly connected to the bottom end of the movable lifting plate and the top end of the oil storage cylinder. An oil filling hole is drilled between the bottom end of the oil storage cylinder and the top end of the bearing seat body, and the inner diameter of the oil filling hole matches the outer diameter of the sealing plug.

[0010] Preferably, the line-releasing auxiliary mechanism includes a sliding rod cylinder fixedly connected between a pair of fixed plates, the output end of the sliding rod cylinder is fixedly connected to a pair of lower connecting plates, and the bottom end of the lower connecting plate is fixedly connected to an electric telescopic rod, a supporting plate is fixedly connected between the bottom ends of the pair of electric telescopic rods, and two groups of auxiliary rollers are rotatably connected to the top of the supporting plate, and auxiliary belts are meshed and connected between the outer walls of the two groups of auxiliary rollers, the outer wall of the wire rope body is in contact with the outer walls of a pair of auxiliary belts, a lubrication mechanism is provided between the outer wall of the wire rope body and one end of the supporting plate, and a moving chip vibration mechanism is provided on the outer wall of the sliding rod cylinder.

[0011] Preferably, the lubrication mechanism includes an oil storage cone, the bottom end of the oil storage cone is fixedly connected to an arc frame, and the outer wall of the oil storage cone is fixedly connected to an electric control valve, the arc frame is fixedly connected to a plurality of evenly distributed glass fiber strips, and one end of the glass fiber strips is in contact with the outer wall of the wire rope body, the bottom end of the arc frame is fixedly connected to a collecting frame through two pairs of connecting blocks, and the top of the collecting frame is embedded with a detachable filter, a pair of connecting long blocks are fixedly connected between the outer wall of the collecting frame and one end of the supporting plate, and an air blowing stirring mechanism is provided inside the oil storage cone.

[0012] Preferably, the air-blowing stirring mechanism comprises a rotating thin rod rotatably connected to the top end of the oil storage cone, the top end of the rotating thin rod is fixedly connected to a lightweight air guide blade, and the outer wall of the rotating thin rod is fixedly connected to a plurality of stirring rods.

[0013] Preferably, the mobile chip vibration mechanism includes a connecting top plate fixedly connected to the output end of the sliding rod cylinder, the top of the connecting top plate is fixedly connected to an I-shaped rod, and the outer walls of the I-shaped rod are respectively sleeved with a movable ring and a second spring, the two ends of the second spring are respectively fixedly connected to the bottom end of the movable ring and the inner bottom end of the I-shaped rod, the outer wall of the movable ring is fixedly connected to a moving roller, and the outer wall of the moving roller is in contact with the top of the sliding rod cylinder, and the top of the sliding rod cylinder is fixedly connected to a plurality of semicircular obstruction bars.

[0014] A second aspect of the present invention provides a working method of a cable release device, comprising: The rotating motor is started to make the rotating rod start to rotate; at the same time, the cooling mechanism starts to work, and the rotating motor and the rotating rod are cooled by a rotating fan or other device; As the rotating rod rotates, the cable body on the pay-off drum is gradually released; the wire rope body moves as the cable body is released, and is guided and assisted in the pay-off by the pay-off auxiliary mechanism; During the wire-laying process, the wire rope body is lubricated by the lubrication mechanism.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention provides a blowing heat dissipation mechanism and a material discharging refrigeration mechanism to perform heat dissipation when the rotating motor and the bearing seat body are working. When the rotating motor and the bearing seat body work for a long time, excessive heat is accumulated and dissipated slowly. The cold air generated by saltpeter ice making further dissipates the heat, thereby preventing the rotating motor and the bearing seat body from being in a high temperature state, reducing the impact of high temperature, and ensuring the stable operation of the rotating motor and the bearing seat body.

[0016] 2. The present invention provides a discharge refrigeration mechanism in conjunction with an oil injection mechanism, which can replenish the bearing lubricating oil inside the bearing seat body in time when the bearing lubricating oil evaporates too much due to high temperature, thereby ensuring a good oil bath state inside the bearing seat body and avoiding interference with its rotation, thereby avoiding interference with the rotation of the pay-off drum and ensuring the stability of the cable body pay-off work.

[0017] 3. The present invention provides a wire-releasing auxiliary mechanism in cooperation with a lubricating mechanism and an air-blowing stirring mechanism, which can assist and pull the wires during the wire-releasing process of the cable body and the wire rope body, and can perform orderly wire-releasing without causing entanglement or disorder. At the same time, during the traction process of the wire rope body, the wire rope body is lubricated to reduce the friction between it and external objects, thereby alleviating the burden of wire-releasing, so that the wire-releasing of the cable body and the wire rope body remains smooth and easy, thereby improving the wire-releasing work efficiency.

[0018] 4. The present invention, through the lubrication mechanism provided and the mobile chip vibration mechanism, can filter and collect the wire rope lubricating oil dripping during the lubrication of the wire rope body through the detachable filter screen, and at the same time utilize the vibration effect generated during the horizontal movement of the mobile drum to shake off the dust accumulated on the surface of the detachable filter screen, thereby reducing the possibility of blockage and ensuring the smoothness of the filtration, so as to facilitate the subsequent recycling of the collected lubricating oil. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a partial cutaway schematic diagram of the blowing heat dissipation mechanism in the present invention; Figure 3 It is a partial cross-sectional structural schematic diagram of the discharge refrigeration mechanism in the present invention; Figure 4 It is a partial cross-sectional structural schematic diagram of the oil injection mechanism in the present invention; Figure 5 The present invention Figure 4 The enlarged structural diagram at A in the middle; Figure 6 It is a schematic diagram of the partial split structure of the line-releasing auxiliary mechanism in the present invention; Figure 7 It is a partial cross-sectional structural schematic diagram of the lubrication mechanism in the present invention; Figure 8 It is a partial cross-sectional structural schematic diagram of the air blowing and stirring mechanism in the present invention; Fig. 9 It is a partial cross-sectional structural schematic diagram of the mobile chip vibrating mechanism in the present invention; Fig.10 The present invention Fig. 9 Schematic diagram of the enlarged structure at point B.

[0020] The reference numerals in the figure are as follows: 1, base; 2, rotating motor; 3, rotating rod; 4, bearing seat body; 5, wire drum; 6, cable body; 7, wire rope body; 8, blowing heat dissipation mechanism; 801, first bevel gear; 802, second bevel gear; 803, rotating fan; 804, water tank; 805, heat conduction strip; 806, flexible sleeve; 9, material discharge refrigeration mechanism; 901, rotating disc; 902, square block; 903, heat Deformable telescopic rod; 904, extrusion hemisphere; 905, hemispherical convex rod; 906, storage cone; 907, round tube; 908, elastic hollow ball; 10, oil injection mechanism; 1001, moving plate; 1002, cone block; 1003, sliding long rod; 1004, slide groove; 1005, sliding roller; 1006, connecting rod; 1007, movable lifting plate; 1008, lifting rod; 1009, first spring; 10010 , oil filling hole; 10011, sealing plug; 10012, oil storage cylinder; 11, vertical plate; 12, fixed plate; 13, line-releasing auxiliary mechanism; 1301, sliding rod cylinder; 1302, lower connecting plate; 1303, electric telescopic rod; 1304, auxiliary roller; 1305, auxiliary belt; 1306, supporting plate; 14, lubrication mechanism; 1401, oil storage cone; 1402, electric control valve; 1403, arc frame; 14 04. Glass fiber strip; 1405. Collecting frame; 1406. Removable filter; 1407. Connecting long block; 15. Air blowing stirring mechanism; 1501. Rotating thin rod; 1502. Light air guide fan blade; 1503. Stirring rod; 16. Moving chip vibration mechanism; 1601. Connecting top plate; 1602. I-shaped rod; 1603. Movable ring; 1604. Second spring; 1605. Moving roller; 1606. Semicircular barrier strip. DETAILED DESCRIPTION

[0021] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.

[0022] The following detailed description is an exemplary description, which is intended to provide further detailed description of the present invention. Unless otherwise specified, all technical terms used in the present invention have the same meaning as those generally understood by those skilled in the art to which the present application belongs. The terms used in the present invention are only for describing specific embodiments, and are not intended to limit exemplary embodiments according to the present invention.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, the meaning of "multiple" is two or more. In the description of the present invention, it should be noted that, unless otherwise clearly specified and defined, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] like Figure 1-Figure 10As shown, a cable pay-off device comprises a base 1, a vertical plate 11 is fixedly connected to the top of the base 1, a rotating motor 2 is fixedly connected to one end of the vertical plate 11, and a rotating rod 3 is fixedly connected to the output end of the rotating motor 2, a pair of bearing seat bodies 4 are fixedly connected to the top of the base 1, and the rotating rod 3 is rotatably connected to the pair of bearing seat bodies 4, a pay-off drum 5 is sleeved on the outer wall of the rotating rod 3, and a cable body 6 is wound around the outer wall of the pay-off drum 5, a wire rope body 7 is fixedly connected to one end of the cable body 6, a blowing heat dissipation mechanism 8 is provided between the outer walls of the rotating motor 2 and the rotating rod 3, a pair of fixed plates 12 are fixedly connected to the top of the base 1, and a pay-off auxiliary mechanism 13 is provided between the wire rope body 7 and the pair of fixed plates 12, and a blowing heat dissipation mechanism The structure 8 includes a first bevel gear 801 which is sleeved on the outer wall of the rotating rod 3, the outer wall of the first bevel gear 801 is meshedly connected with the second bevel gear 802, and the bottom end of the second bevel gear 802 is fixedly connected with a rotating fan 803, the top of the base 1 is fixedly connected with a water tank 804, and the top of the water tank 804 is opened with a plurality of circular openings, the bottom end of the rotating motor 2 is fixedly connected with a plurality of heat-conducting strips 805, and the bottom ends of the plurality of heat-conducting strips 805 all pass through the circular openings and extend to the inside of the water tank 804, the inner walls of the plurality of circular openings are fixedly connected with a flexible sleeve 806, and the inner wall of the flexible sleeve 806 is in close contact with the outer wall of the heat-conducting strip 805, and a discharge refrigeration mechanism 9 is provided between the bottom end of the rotating fan 803 and the top of the water tank 804.

[0026] During use of the present solution, the rotating motor 2 drives the rotating rod 3 to rotate, so that the pay-off drum 5 rotates with the assistance of a pair of bearing seat bodies 4, driving the cable body 6 and the wire rope body 7 to perform the pay-off work, and the rotating rod 3 drives the rotating fan 803 to blow air upwards through the meshing transmission action of the first bevel gear 801 and the second bevel gear 802, so as to quickly dissipate the heat on the rotating motor 2. At the same time, multiple heat-conducting strips 805 transfer the heat on the rotating motor 2 to the water in the water tank 804 for alternating hot and cold, thereby ensuring the heat dissipation effect of the rotating motor 2. Moreover, the rotating motor 2 generates vibration when working, which can drive the multiple heat-conducting strips 805 to shake, and move the water in the water tank 804 to flow, so as to dissipate the heat inside it.

[0027] like Figure 1 and Figure 3As shown, the material discharging refrigeration mechanism 9 includes a rotating disk 901 fixedly connected to the bottom end of the rotating fan 803, the bottom end of the rotating disk 901 is rotatably connected to the top end of the base 1 through a bearing and a rotating shaft, the inner wall of the rotating disk 901 is fixedly connected with a square block 902, and the outer wall of the square block 902 is fixedly connected with two pairs of thermo-deformable telescopic rods 903, the two pairs of thermo-deformable telescopic rods 903 are made of shape memory alloy material, and the initial state of the two pairs of thermo-deformable telescopic rods 903 is a contracted state, the outer wall of the rotating disk 901 is cut with two pairs of conduction openings, and the inside of the conduction opening is provided with an extrusion hemisphere 904 in contact with the inner wall thereof, and the two extrusion hemispheres 904 located horizontally The outer wall of each of the storage cones 906 is provided with a hemispherical protrusion 905 in contact with it, and an oil injection mechanism 10 is provided between the hemispherical protrusion 905 on one side and a pair of bearing seat bodies 4, the top of the water tank 804 is fixedly connected with a storage cone 906, an elastic hollow ball 908 in close contact with the inner wall of the storage cone 906 is provided, and a circular tube 907 is fixedly connected to the outer wall of the storage cone 906, saltpeter powder is provided between the inside of the storage cone 906 and the outer wall of the elastic hollow ball 908, a fitting circular hole is drilled on the outer wall of the storage cone 906, and one end of the hemispherical protrusion 905 on the other side passes through the circular tube 907 and the fitting circular hole in sequence, and is fixedly connected to the outer wall of the elastic hollow ball 908.

[0028] During the use of this solution, when the rotating motor 2 works for a long time, more and more heat is released, making it difficult for the blowing of the rotating fan 803 to drive the heat to be fully and quickly dissipated. At the same time, the water in the water tank 804 gradually increases its internal temperature as the water is continuously alternating between hot and cold, causing the ambient temperature of the rotating motor 2 to gradually increase. At this time, the thermally deformable telescopic rod 903 is made of shape memory alloy material, which can be deformed when heated, and converted from the initial contracted state to an extended state, pushing the extrusion hemisphere 904 to extend outward and rotate synchronously with the rotating disk 901. During the rotation of the two pairs of extrusion hemispheres 904, their convex ends repeatedly squeeze the hemisphere convex rod 905 on the other side to move horizontally, repeatedly squeezing the elastic hollow ball 908. The deformation is made concave, and the blockage of the inside of the storage cone 906 is cancelled, so that part of the saltpeter powder inside the storage cone 906 falls downward into the water in the water tank 804 under the gap, causing the water to freeze and release cold air, which is transmitted to the rotating motor 2, the bearing seat body 4 and the wire reel 5 for cooling and cooling treatment, so as to avoid the rotating motor 2 and the bearing seat body 4 being in a high temperature state, reduce the influence of high temperature, and ensure the stable operation of the rotating motor 2 and the bearing seat body 4. After the temperature drops, the thermally deformable telescopic rod 903 returns to its initial contracted state, driving the extrusion hemisphere 904 to retract into the rotating disc 901, canceling the extrusion of the hemisphere convex rod 905, so as to squeeze and release the saltpeter powder again to mix with water and freeze for refrigeration at the next high temperature.

[0029] like Figure 1and Figure 4-Figure 5 As shown, the oil injection mechanism 10 includes a movable plate 1001, one end of the movable plate 1001 is fixedly connected to one end of the hemispherical protrusion 905 located on one side, the bottom end of the movable plate 1001 is fixedly connected to a sliding long rod 1003, a slide groove 1004 is cut at the top of the base 1, and the bottom end of the sliding long rod 1003 is located in the slide groove 1004 and is slidably connected thereto, a pair of conical blocks 1002 are fixedly connected to the top of the sliding long rod 1003, and the inclined ends of the pair of conical blocks 1002 are slidably connected to sliding rollers 1005, one end of the pair of sliding rollers 1005 are fixedly connected to a connecting rod 1006, and the top of the connecting rod 1006 is fixedly connected to a movable lifting plate 1007, a pair of bearing seats The top of the main body 4 is fixedly connected to an oil storage cylinder 10012, and an upper circular hole is drilled at the top of the oil storage cylinder 10012, the bottom ends of a pair of movable lifting plates 1007 are fixedly connected to lifting rods 1008, and the bottom ends of the lifting rods 1008 pass through the upper circular hole and are fixedly connected to a sealing plug 10011, the outer wall of the lifting rod 1008 is sleeved with a first spring 1009, and the two ends of the first spring 1009 are respectively fixedly connected to the bottom end of the movable lifting plate 1007 and the top of the oil storage cylinder 10012, an oil filling hole 10010 is drilled between the bottom end of the oil storage cylinder 10012 and the top of the bearing seat body 4, and the inner diameter of the oil filling hole 10010 matches the outer diameter of the sealing plug 10011.

[0030] During use of this solution, the bearing lubricating oil inside the bearing seat body 4 is affected by high temperature, and its volatility increases, which increases the consumption of the bearing lubricating oil. At this time, during the rotation of the two pairs of extrusion hemispheres 904, their raised ends repeatedly squeeze the hemispherical protrusion rod 905 on one side to move horizontally, driving a pair of conical blocks 1002 to move horizontally with the assistance of the sliding long rod 1003 and the sliding groove 1004, squeezing a pair of sliding rollers 1005 to slide upward along the inclined end, and driving the movable lifting plate 1007 and the lifting rod 1008 to move upward through the connecting rod 1006, prompting the sealing plug 10011 to separate from the oil filling hole 10010, eliminating the blockage, and driving the bearing lubricating oil to flow down to the inside of the bearing seat body 4 for oil replenishment, so that the inside of the bearing seat body 4 is guaranteed to be in a good oil bath state, avoiding interference with its rotation, thereby avoiding interference with the rotation of the pay-off drum 5, and ensuring the stability of the pay-off work of the cable body 6.

[0031] like Figure 1 and Figure 6As shown, the line-releasing auxiliary mechanism 13 includes a slide cylinder 1301 fixedly connected between a pair of fixed plates 12, the output end of the slide cylinder 1301 is fixedly connected to a pair of lower connecting plates 1302, and the bottom end of the lower connecting plate 1302 is fixedly connected to an electric telescopic rod 1303, a supporting plate 1306 is fixedly connected between the bottom ends of the pair of electric telescopic rods 1303, and the top of the supporting plate 1306 is rotatably connected to two groups of auxiliary rollers 1304, the outer walls of the two groups of auxiliary rollers 1304 are meshed with auxiliary belts 1305, the outer wall of the wire rope body 7 is in contact with the outer walls of the pair of auxiliary belts 1305, a lubrication mechanism 14 is provided between the outer wall of the wire rope body 7 and one end of the supporting plate 1306, and the outer wall of the slide cylinder 1301 is provided with a moving chip vibration mechanism 16.

[0032] During use of the present solution, the cable body 6 and the wire rope body 7 are released and unfolded outward through a pair of auxiliary belts 1305 as the pay-off drum 5 rotates to pay out the wire. The pair of auxiliary belts 1305 move under the rotation of multiple auxiliary rollers 1304, and can assist in pulling the cable body 6 and the wire rope body 7 in paying out the wire. At the same time, the cable body 6 and the wire rope body 7 change their positions back and forth along the pay-off drum 5. The slide cylinder 1301 drives the supporting plate 1306 and the auxiliary belt 1305 to move horizontally in synchronization, and a pair of electric telescopic rods 1303 also drives the supporting plate 1306 and the auxiliary belt 1305 to adjust the height, so as to achieve synchronous following movement when the position of the cable body 6 and the wire rope body 7 changes, so as to ensure real-time and orderly traction and assistance of the cable body 6 and the wire rope body 7, avoid entanglement and disorder, and ensure the orderliness of the pay-off.

[0033] like Figure 1 and Figure 7-Figure 8 As shown, the lubrication mechanism 14 includes an oil storage cone 1401, the bottom end of the oil storage cone 1401 is fixedly connected to an arc frame 1403, and the outer wall of the oil storage cone 1401 is fixedly connected to an electric control valve 1402, the arc frame 1403 is fixedly connected to a plurality of evenly distributed glass fiber strips 1404, and one end of the glass fiber strip 1404 is in contact with the outer wall of the wire rope body 7, the bottom end of the arc frame 1403 is fixedly connected to a collection frame 1405 through two pairs of connecting blocks, and the collection frame 1405 A detachable filter screen 1406 is embedded in the top thereof, a pair of connecting long blocks 1407 are fixedly connected between the outer wall of the collecting frame 1405 and one end of the supporting plate 1306, an air blowing stirring mechanism 15 is provided inside the oil storage cone 1401, and the air blowing stirring mechanism 15 comprises a rotating thin rod 1501 rotatably connected to the top of the oil storage cone 1401, a lightweight air guide blade 1502 is fixedly connected to the top of the rotating thin rod 1501, and a plurality of stirring rods 1503 are fixedly connected to the outer wall of the rotating thin rod 1501.

[0034] During the use of this solution, when the oil storage cone 1401 moves horizontally synchronously with the supporting plate 1306, the lightweight air guide blade 1502 also moves synchronously, and starts to rotate with the assistance of the rotating thin rod 1501 under the action of the oncoming wind, driving the multiple stirring rods 1503 to rotate, stirring the wire rope lubricating oil, avoiding the precipitation of the wire rope lubricating oil due to long-term storage, ensuring the use concentration of the wire rope lubricating oil, and when the wire rope body 7 is extended outward to open the line, the electric control valve 1402 drives the oil storage cone 1401 to open, and the oil flows to the arc frame 140 3, and flows to the outer wall of the steel wire rope body 7 through the oil guide effect of the multiple glass fiber strips 1404 to lubricate it, reduce the friction between it and the external objects, avoid interference caused by excessive friction during the wire-laying process, thereby reducing the wire-laying burden, making the wire-laying of the cable body 6 and the steel wire rope body 7 smooth and easy, and improving the wire-laying work efficiency. In addition, the steel wire rope lubricating oil dripping during the lubrication process of the steel wire rope body 7 is filtered by the detachable filter 1406 to remove the dust therein, and then falls into the collection frame 1405 for subsequent recycling.

[0035] like Figure 1 and Figure 9-10 As shown, the mobile chip vibration mechanism 16 includes a connecting top plate 1601 fixedly connected to the output end of the sliding rod cylinder 1301, the top of the connecting top plate 1601 is fixedly connected to an I-shaped rod 1602, and the outer walls of the I-shaped rod 1602 are respectively sleeved with a movable ring 1603 and a second spring 1604, the two ends of the second spring 1604 are respectively fixedly connected to the bottom end of the movable ring 1603 and the inner bottom end of the I-shaped rod 1602, the outer wall of the movable ring 1603 is fixedly connected to a moving roller 1605, and the outer wall of the moving roller 1605 is in contact with the top of the sliding rod cylinder 1301, and the top of the sliding rod cylinder 1301 is fixedly connected to a plurality of semicircular barrier bars 1606.

[0036] During use of this solution, the connecting top plate 1601 moves horizontally driven by the sliding cylinder 1301, so that it drives the movable roller 1605 to roll horizontally along the top of the sliding cylinder 1301, and in the rolling process, it repeatedly passes through multiple semicircular obstruction bars 1606, so that it moves upward with the movable ring 1603 under the action of extrusion, and separates from the top of the sliding cylinder 1301. After the extrusion is completed, the movable ring 1603 and the movable roller 1605 are driven to fall and reset through the second spring 1604, and contact and collide with the top of the sliding cylinder 1301, and this is repeated and transmitted to the supporting plate 1306 and the collecting frame 1405, and the dust accumulated on the surface of the removable filter 1406 is dispersed by vibration, thereby reducing the possibility of blockage and ensuring the smoothness of filtration.

[0037] The working principle of a cable pay-off device provided by the present invention is as follows: a rotating motor 2 drives a rotating rod 3 to rotate, so that a pay-off drum 5 rotates with the assistance of a pair of bearing seat bodies 4, driving a cable body 6 and a wire rope body 7 to pass through a pair of auxiliary belts 1305 to spread out the opening line, and when the wire rope body 7 spreads out the opening line, an electric control valve 1402 drives an oil storage cone 1401 to open, and the oil flows into the inside of an arc frame 1403, and flows to the outer wall of the wire rope body 7 through the oil guiding effect of a plurality of glass fiber strips 1404, lubricating it and reducing the friction between it and foreign objects, and at the same time, when the cable body 6 and the wire rope body 7 change their positions back and forth along the pay-off drum 5, the sliding rod cylinder 1301 drives a supporting plate 1306 and an auxiliary belt 1305 to spread out the opening line, and when the wire rope body 7 spreads out the opening line, an electric control valve 1402 drives an oil storage cone 1401 to open, and the oil flows into the inside of an arc frame 1403, and flows to the outer wall of the wire rope body 7 through the oil guiding effect of a plurality of glass fiber strips 1404, lubricating it and reducing the friction between it and foreign objects, and at the same time, when the cable body 6 and the wire rope body 7 change their positions back and forth along the pay-off drum 5, 05 performs synchronous horizontal movement, and a pair of electric telescopic rods 1303 also drive the supporting plate 1306 and the auxiliary belt 1305 to adjust the height, and synchronously move with the position change of the cable body 6 and the wire rope body 7, and perform real-time assistance and orderly traction. When the oil storage cone 1401 moves horizontally synchronously with the supporting plate 1306, the lightweight air guide fan blades 1502 also move synchronously, and start to rotate with the assistance of the rotating thin rod 1501 under the action of the oncoming wind, driving multiple stirring rods 1503 to rotate, stirring the wire rope lubricant, avoiding the precipitation of the wire rope lubricant due to long-term storage, and ensuring the use concentration of the wire rope lubricant. In addition, the connecting top plate 1601 is also driven by the sliding rod cylinder 1301 to move horizontally The movable ring 1603 and the movable roller 1605 are moved upwards along the top of the slide cylinder 1301 by the second spring 1604, and the movable ring 1603 and the movable roller 1605 are brought down and reset by the second spring 1604, and collide with the top of the slide cylinder 1301, and this process is repeated, and the movement is transmitted to the support plate 1306 and the collection frame 1405, and the dust accumulated on the surface of the detachable filter 1406 is dispersed by the vibration effect, so as to reduce the possibility of blockage. The heat of the rotating motor 2 is quickly dissipated, and the rotating motor 2 is cooled and heated by the rotating fan 803. When the rotating motor 2 works for a long time, more and more heat is released, and the heat dissipation of the rotating fan 803 and the heat-conducting strip 805 is limited, so that the ambient temperature of the rotating motor 2 gradually increases. At this time, the two pairs of thermally deformable telescopic rods 903 are deformed by the heat and extend, pushing the two pairs of extrusion hemispheres 904 to extend outward, and rotating synchronously with the rotating disk 901, so that the two pairs of extrusion hemispheres 904 use the convex ends to squeeze a pair of hemisphere convex rods 905 to move horizontally.The hemispherical convex rod 905 on one side drives a pair of conical blocks 1002 to move horizontally with the assistance of the sliding long rod 1003 and the sliding groove 1004, squeezes a pair of sliding rollers 1005 to slide upward along the inclined end, and drives the movable lifting plate 1007 and the lifting rod 1008 to move upward through the connecting rod 1006, so as to separate the sealing plug 10011 from the oil filling hole 10010, eliminate the blockage, and drive the bearing lubricating oil to flow down to the inside of the bearing seat body 4 for oil replenishment, while the hemispherical convex rod 905 on the other side squeezes the elastic hollow ball 908 The deformation is made concave, and the blockage of the inside of the storage cone 906 is cancelled, so that part of the saltpeter powder inside the storage cone 906 falls downward into the water in the water tank 804 under the gap, causing the water to freeze and release cold air, which is transmitted to the rotating motor 2, the bearing seat body 4 and the wire reel 5 for cooling. As the temperature drops, the thermal deformation telescopic rod 903 returns to the initial contracted state, driving the extrusion hemisphere 904 to retract into the rotating disc 901, canceling the extrusion of the hemisphere convex rod 905, and waiting for the next high temperature to extend again.

[0038] In an optional embodiment, the cable release device works as follows: Start the rotating motor: The rotating motor 2 is started, driving the rotating rod 3 to rotate. The rotating rod 3 drives the pay-off drum 5 to rotate with the assistance of the bearing seat body 4. When the pay-off drum 5 rotates, the cable body 6 and the wire rope body 7 start to pay off the wire.

[0039] Auxiliary pay-off: The cable body 6 and the wire rope body 7 pass through the auxiliary belt 1305, and the auxiliary roller 1304 and the auxiliary belt 1305 provide traction assistance. As the pay-off position of the cable body 6 and the wire rope body 7 changes, the slide cylinder 1301 drives the support plate 1306 and the auxiliary belt 1305 to move horizontally in sync. At the same time, the electric telescopic rod 1303 adjusts the height of the support plate 1306 and the auxiliary belt 1305 to ensure real-time assistance and orderly traction.

[0040] Lubrication treatment: The lubricating oil of the steel wire rope in the oil storage cone 1401 flows out through the electric control valve 1402, and is guided to the outer wall of the steel wire rope body 7 through the glass fiber strip 1404. When the slide cylinder 1301 moves, the light air guide blade 1502 rotates, driving the stirring rod 1503 to stir the lubricating oil of the steel wire rope in the oil storage cone 1401 to prevent precipitation.

[0041] Heat dissipation: The heat generated by the rotating motor 2 during operation is transferred to the water in the water tank 804 through the heat conducting strip 805 for alternating hot and cold. The rotating fan 803 blows air upward through the meshing transmission of the first bevel gear 801 and the second bevel gear 802 to accelerate the heat dissipation of the rotating motor 2.

[0042] High temperature countermeasures: When the rotating motor 2 works for a long time and the temperature rises, the thermally deformable telescopic rod 903 is deformed by heat, pushing the extrusion hemisphere 904 to extend outward. The convex end of the extrusion hemisphere 904 squeezes the hemisphere convex rod 905, triggering the oil injection mechanism 10 and the discharge refrigeration mechanism 9. The oil injection mechanism 10 removes the blockage of the oil injection hole 10010 by the sealing plug 10011 through the movement of the components such as the moving plate 1001, the conical block 1002, and the sliding roller 1005, and replenishes the bearing lubricating oil into the bearing seat body 4. The discharge refrigeration mechanism 9 squeezes the elastic hollow ball 908 through the hemisphere convex rod 905, so that the saltpeter powder in the storage cone 906 falls into the water in the water tank 804, driving the water to freeze and release cold air, cooling the rotating motor 2, the bearing seat body 4 and the pay-off drum 5.

[0043] Dust removal: The connecting top plate 1601 moves horizontally under the drive of the slide cylinder 1301, driving the moving roller 1605 to roll along the top of the slide cylinder 1301. The moving roller 1605 repeatedly passes through the semicircular barrier bar 1606 during the rolling process, and the up and down movement of the movable ring 1603 and the second spring 1604 generates vibration to disperse the dust on the surface of the detachable filter 1406.

[0044] Recycling: The lubricating oil of the wire rope drips into the collection frame 1405, and after being filtered by the detachable filter 1406, dust is removed to facilitate subsequent recycling.

[0045] Through the above method, the cable pay-off can efficiently and stably complete the pay-off work of cables and wire ropes, while ensuring the heat dissipation and lubrication of the rotating motor and the bearing seat body, thereby extending the service life of the equipment.

[0046] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0047] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the above disclosed embodiments are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims

1. A cable release device, characterized in that: comprising a base (1); The top end of the base (1) is fixedly connected to a vertical plate (11), one end of the vertical plate (11) is fixedly connected to a rotating motor (2), and the output end of the rotating motor (2) is fixedly connected to a rotating rod (3); A pair of bearing seat bodies (4) are fixedly connected to the top of the base (1), and the rotating rod (3) is rotatably connected to the pair of bearing seat bodies (4); a wire-releasing drum (5) is sleeved on the outer wall of the rotating rod (3), and a cable body (6) is wound around the outer wall of the wire-releasing drum (5); a steel wire rope body (7) is fixedly connected to one end of the cable body (6); and a blowing heat dissipation mechanism (8) is provided between the outer wall of the rotating motor (2) and the rotating rod (3); A pair of fixing plates (12) are fixedly connected to the top end of the base (1), and a wire-releasing auxiliary mechanism (13) is provided between the steel wire rope body (7) and the pair of fixing plates (12).

2. The cable release device according to claim 1, characterized in that: The blowing heat dissipation mechanism (8) comprises a first bevel gear (801) sleeved on the outer wall of the rotating rod (3), the outer wall of the first bevel gear (801) is meshingly connected with a second bevel gear (802), and the bottom end of the second bevel gear (802) is fixedly connected with a rotating fan (803); The top of the base (1) is fixedly connected to a water tank (804), and the top of the water tank (804) is provided with a plurality of round openings; the bottom of the rotating motor (2) is fixedly connected to a plurality of heat-conducting strips (805), and the bottom ends of the plurality of heat-conducting strips (805) all pass through the round openings and extend into the water tank (804); the inner walls of the plurality of round openings are fixedly connected to flexible sleeves (806), and the inner wall of the flexible sleeve (806) is in close contact with the outer wall of the heat-conducting strip (805); A material discharge refrigeration mechanism (9) is provided between the bottom end of the rotating fan (803) and the top end of the water tank (804).

3. The cable release device according to claim 2, characterized in that: The material discharge refrigeration mechanism (9) comprises a rotating disc (901) fixedly connected to the bottom end of the rotating fan (803); The bottom end of the rotating disk (901) is rotatably connected to the top end of the base (1) via a bearing and a rotating shaft; the inner wall of the rotating disk (901) is fixedly connected to a square block (902); and the outer wall of the square block (902) is fixedly connected to two pairs of thermally deformable telescopic rods (903); the two pairs of thermally deformable telescopic rods (903) are both made of shape memory alloy material, and the initial state of the two pairs of thermally deformable telescopic rods (903) is a contracted state; The outer wall of the rotating disc (901) is provided with two pairs of conducting openings, and the inside of the conducting openings is provided with an extrusion hemisphere (904) in contact with the inner wall thereof, the outer walls of the two horizontal extrusion hemispheres (904) are provided with a hemispherical convex rod (905) in contact therewith, and an oil injection mechanism (10) is provided between the hemispherical convex rod (905) on one side and a pair of bearing seat bodies (4).

4. The cable release device according to claim 2, characterized in that: The top of the water tank (804) is fixedly connected to a material storage cone (906), an elastic hollow ball (908) in close contact with the inner wall of the material storage cone (906) is provided, and a circular tube (907) is fixedly connected to the outer wall of the material storage cone (906); Saltpeter powder is provided between the interior of the storage cone (906) and the outer wall of the elastic hollow ball (908), a fitting circular hole is drilled on the outer wall of the storage cone (906), and one end of the hemispherical convex rod (905) on the other side passes through the circular tube (907) and the fitting circular hole in sequence, and is fixedly connected to the outer wall of the elastic hollow ball (908).

5. The cable release device according to claim 3, characterized in that: The oil injection mechanism (10) comprises a movable plate (1001), one end of the movable plate (1001) is fixedly connected to one end of a hemispherical protruding rod (905) located on one side, and the bottom end of the movable plate (1001) is fixedly connected to a sliding long rod (1003); A slide groove (1004) is bored at the top of the base (1), and the bottom end of the sliding long rod (1003) is located in the slide groove (1004) and is slidably connected thereto; a pair of conical blocks (1002) are fixedly connected at the top of the sliding long rod (1003), and the inclined ends of the pair of conical blocks (1002) are slidably connected to sliding rollers (1005); one end of the pair of sliding rollers (1005) is fixedly connected to a connecting rod (1006), and the top end of the connecting rod (1006) is fixedly connected to a movable lifting plate (1007); The top ends of a pair of the bearing seat bodies (4) are fixedly connected to an oil storage cylinder (10012), and an upper circular hole is drilled at the top end of the oil storage cylinder (10012); the bottom ends of a pair of the movable lifting plates (1007) are fixedly connected to a lifting rod (1008), and the bottom ends of the lifting rods (1008) pass through the upper circular hole and are fixedly connected to a sealing plug (10011); the outer wall of the lifting rod (1008) is sleeved with a first spring (1009), and the two ends of the first spring (1009) are respectively fixedly connected to the bottom end of the movable lifting plate (1007) and the top end of the oil storage cylinder (10012); An oil injection hole (10010) is drilled between the bottom end of the oil storage cylinder (10012) and the top end of the bearing seat body (4), and the inner diameter of the oil injection hole (10010) matches the outer diameter of the sealing plug (10011).

6. The cable release device according to claim 1, characterized in that: The line-releasing auxiliary mechanism (13) comprises a sliding rod cylinder (1301) fixedly connected between a pair of fixed plates (12); The output end of the slide rod cylinder (1301) is fixedly connected to a pair of lower connecting plates (1302), and the bottom end of the lower connecting plate (1302) is fixedly connected to an electric telescopic rod (1303), a supporting plate (1306) is fixedly connected between the bottom ends of the pair of electric telescopic rods (1303), and the top end of the supporting plate (1306) is rotatably connected to two groups of auxiliary rollers (1304), and the outer walls of the two groups of auxiliary rollers (1304) are meshedly connected to auxiliary belts (1305); The outer wall of the steel wire rope body (7) contacts the outer walls of a pair of auxiliary belts (1305), a lubrication mechanism (14) is provided between the outer wall of the steel wire rope body (7) and one end of the supporting plate (1306), and the outer wall of the slide rod cylinder (1301) is provided with a movable chip vibrating mechanism (16).

7. The cable release device according to claim 6, characterized in that: The lubrication mechanism (14) comprises an oil storage cone (1401), the bottom end of the oil storage cone (1401) is fixedly connected to an arc frame (1403), and the outer wall of the oil storage cone (1401) is fixedly connected to an electric control valve (1402); The arc frame (1403) is fixedly connected to a plurality of evenly distributed glass fiber strips (1404), and one end of the glass fiber strip (1404) is in contact with the outer wall of the wire rope body (7). The bottom end of the arc frame (1403) is fixedly connected to a collection frame (1405) via two pairs of connection blocks, and a removable filter screen (1406) is embedded in the top of the collection frame (1405). A pair of connecting long blocks (1407) are fixedly connected between the outer wall of the collection frame (1405) and one end of the support plate (1306). An air blowing stirring mechanism (15) is provided inside the oil storage cone (1401).

8. The cable release device according to claim 7, characterized in that: The air blowing stirring mechanism (15) comprises a rotating thin rod (1501) rotatably connected to the top end of the oil storage cone (1401), a lightweight air guide blade (1502) being fixedly connected to the top end of the rotating thin rod (1501), and a plurality of stirring rods (1503) being fixedly connected to the outer wall of the rotating thin rod (1501).

9. The cable release device according to claim 6, characterized in that: The mobile chip vibrating mechanism (16) comprises a connecting top plate (1601) fixedly connected to the output end of the slide rod cylinder (1301); The top end of the connecting top plate (1601) is fixedly connected to an I-shaped rod (1602), and the outer wall of the I-shaped rod (1602) is respectively sleeved with a movable ring (1603) and a second spring (1604), and the two ends of the second spring (1604) are respectively fixedly connected to the bottom end of the movable ring (1603) and the inner bottom end of the I-shaped rod (1602); The outer wall of the movable ring (1603) is fixedly connected to a movable roller (1605), and the outer wall of the movable roller (1605) is in contact with the top of the sliding rod cylinder (1301), and the top of the sliding rod cylinder (1301) is fixedly connected to a plurality of semicircular obstruction bars (1606).

10. A working method of a cable release device, characterized in that: include: The rotating motor (2) is started to make the rotating rod (3) start to rotate; at the same time, the heat dissipation mechanism (8) starts to work, and the rotating motor (2) and the rotating rod (3) are cooled by a rotating fan or other device; As the rotating rod (3) rotates, the cable body (6) on the pay-off drum (5) is gradually paid out; the wire rope body (7) moves as the cable body (6) is paid out, and is guided and assisted in the pay-off by the pay-off auxiliary mechanism (13); During the wire-laying process, the steel wire rope body (7) is lubricated by the lubrication mechanism.

Citation Information

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