Impurity removal device for high-purity quartz glass processing
By designing a decontamination device including a water tank, a support frame, a collection frame, a protrusion, a connecting column, a drive mechanism and a water spray mechanism, the problem of the difficulty in completely removing stubborn stains and deep impurities on the surface of quartz sand is solved, and efficient decontamination effect is achieved.
Patent Information
- Application Number
- CN202421233569.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-01
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-01
AI Technical Summary
In the prior art, when cleaning high-purity quartz sand, it is difficult to completely remove stubborn stains or deep impurities on the surface of quartz sand.
A high-purity quartz glass processing impurity removal device is designed, including a water tank, a support frame, a collection frame, a projection, a connecting column, a driving mechanism and a water spray mechanism. Through the coordination of gears and incomplete gears, the collection frame is driven to rotate and rubbish with convex friction, combined with water flow cleaning, to achieve efficient decomposition of quartz sand.
This device can effectively remove stubborn stains and deep impurities on the surface of quartz sand, improve the quality of impurity removal, and has a higher impurity removal efficiency than relying solely on water flow impact.
Smart Images
Figure CN222568378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quartz glass processing, in particular to an impurity removal device for high-purity quartz glass processing. Background Art
[0002] High-purity quartz sand is made of natural crystal stone or high-quality natural quartz stone, which is carefully selected and finely processed. It has excellent properties such as good temperature resistance, acid and alkali corrosion resistance, poor thermal conductivity, high insulation, low expansion, stable chemical properties, and high hardness. High-purity quartz sand is an important raw material for making glass.
[0003] Quartz sand needs to be cleaned during processing. When the existing equipment cleans and removes impurities from the quartz sand, in order to clean it more thoroughly, the impurities attached to the surface of the quartz sand are generally impacted by a water pipe. Although this method can have a certain effect in removing impurities from the surface of the quartz sand, it may not be able to completely remove some stubborn stains or deep impurities on the surface of the quartz sand by relying solely on the impact of water flow. Utility Model Content
[0004] In view of the above-mentioned shortcomings of the prior art, the utility model provides an impurity removal device for high-purity quartz glass processing, which can effectively solve the problem of removing some stubborn stains on the surface of quartz sand in the prior art.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] The utility model provides an impurity removal device for processing high-purity quartz glass, comprising a water tank, a support frame is fixedly installed on the top of the water tank, connecting columns are rotatably installed on the opposite side walls of the support frame, and the opposite side walls of the two connecting columns are fixedly connected with a collection frame, a plurality of protrusions are arranged inside the collection frame, a driving mechanism is arranged on the outer side wall of the support frame, the driving mechanism is transmission-connected with the connecting column, a collecting mechanism is arranged on the side wall of the support frame away from the driving mechanism, a water spraying mechanism is arranged on the top of the support frame, the driving mechanism comprises a gear, and one of the connecting columns is rotated to rotate and rotate to rotate. The end passes through the side wall of the supporting frame and is rotatably connected thereto, and is fixedly connected to the side wall of the gear gear. A connecting frame is fixedly installed on the outer wall of the supporting frame. A torsion spring is arranged inside the connecting frame. One end of the torsion spring is connected to the gear, and the other end of the torsion spring is connected to the inner wall of the connecting frame. The gear is located inside the connecting frame. An incomplete gear is arranged inside the connecting frame. The incomplete gear is meshed with the gear. A low-speed motor is fixedly installed on the side wall of the connecting frame. The output end of the low-speed motor movably passes through the side wall of the connecting frame and is coaxially fixedly connected to the side wall of the incomplete gear.
[0007] Preferably, the outer peripheral surface of the incomplete gear has a circumference ratio of to of gear teeth.
[0008] Preferably, the collecting mechanism includes a collecting box, which is fixedly mounted on the side wall of the supporting frame, and both sides of the collecting box are connected to collecting pipes, and the collecting pipes are connected to the side walls of the supporting frame, and the bottom of the collecting pipes is connected to multiple dust hoods, and a negative pressure fan is provided at the bottom of the collecting box.
[0009] Preferably, a filter screen is provided inside the collection box, and the filter screen is located above the collection box.
[0010] Preferably, the water spraying mechanism includes a water pump, which is fixedly installed on the side wall of the support frame, the water inlet end of the water pump is connected to an external water source through a water pipe, the water outlet end of the water pump is connected to a water storage pipe through a water pipe, and the bottom of the water storage pipe is connected to multiple water outlet pipes.
[0011] Preferably, a sealing plug is provided in communication with the side wall of the water tank.
[0012] Compared with the known prior art, the technical solution provided by the utility model has the following beneficial effects:
[0013] Through the arrangement of the collecting frame, the protrusion, the connecting column and the driving mechanism, the connecting column is driven to rotate to a certain angle with the cooperation of the gear and the incomplete gear. Since the collecting frame has an inner bottom of an inverted isosceles trapezoid and the connecting column is located at the upper position on one side of the collecting frame, the collecting frame rotates about the axis of the connecting column, and the rotation angle is ±(10°-15°), thereby ensuring the stability of the collecting frame during rotation. The quartz sand covering the surface of the collecting frame is removed by friction with the protrusion. When the incomplete gear is not engaged with the gear, the collecting frame is reset by its own gravity and the torsion spring, and the quartz sand is removed by friction with the protrusion again. Compared with the current method of removing impurities only by water, this method can remove some stubborn impurities and improve the quality of removing impurities from the quartz sand. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2A schematic diagram of a three-dimensional structure of the utility model from another viewing angle;
[0017] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the utility model;
[0018] Figure 4 It is a schematic cross-sectional structural diagram of the collection box of the utility model.
[0019] Figure numerals: 1. water tank; 2. support frame; 3. collecting frame; 4. protrusion; 5. connecting column; 6. gear; 7. incomplete gear; 8. connecting frame; 9. low-speed motor; 10. collecting box; 11. collecting pipe; 12. dust hood; 13. negative pressure fan; 14. filter; 15. water pump; 16. water pipe; 17. water storage pipe; 18. water outlet pipe. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] The utility model is further described below in conjunction with embodiments.
[0022] Example: Refer to Figures 1 to 4 , a device for removing impurities for processing high-purity quartz glass comprises a water tank 1, a support frame 2 is fixedly installed on the top of the water tank 1, and connecting columns 5 are rotatably installed on the opposite side walls of the support frame 2, and the opposite side walls of the two connecting columns 5 are fixedly connected with a collecting frame 3, and a plurality of protrusions 4 are arranged inside the collecting frame 3, and a driving mechanism is arranged on the outer wall of the support frame 2, and the driving mechanism is transmission-connected with the connecting columns 5, and a collecting mechanism is arranged on the side wall of the support frame 2 away from the driving mechanism, and a water spraying mechanism is arranged on the top of the support frame 2, which drives the connecting columns 5 to rotate through the driving mechanism, thereby driving the connecting columns 5 to rotate a part, and then driving the collecting frame 3 to rotate, so that the quartz sand covers the side wall of the collecting frame 3, and the protrusions 4 are used for impurity removal, and when the driving mechanism is ineffective, the collecting frame 3 is driven to reset under the action of gravity of the collecting frame 3, and the quartz sand covering the side wall of the collecting frame 3 is reset, and the protrusions 4 are used for impurity removal again, and the impurities on the surface of the quartz sand are removed by continuous rotation.
[0023] Specifically, refer to Figure 2 and Figure 3The driving mechanism includes a gear 6, one end of which is movably connected to the side wall of the support frame 2 and is rotatably connected thereto, and is fixedly connected to the side wall of the gear 6. A connecting frame 8 is fixedly installed on the outer wall of the support frame 2. The gear 6 is located inside the connecting frame 8. A torsion spring is arranged inside the connecting frame 8. One end of the torsion spring is connected to the gear 6, and the other end of the torsion spring is connected to the inner wall of the connecting frame 8. An incomplete gear 7 is arranged inside the connecting frame 8. The incomplete gear 7 is meshed with the gear 6. A low-speed motor 9 is fixedly installed on the side wall of the connecting frame 8. The output end of the low-speed motor 9 movably passes through the side wall of the connecting frame 8 and is coaxially fixedly connected to the side wall of the incomplete gear 7. The outer peripheral surface of the incomplete gear 7 is provided with a circumference accounting for to The gear teeth are turned to start the low-speed motor 9. The output end of the low-speed motor 9 drives the incomplete gear 7 to rotate. Under the cooperation of the gear 6 and the incomplete gear 7, the connecting column 5 is driven to rotate to a certain angle. Since the collecting frame 3 has an inner bottom of an inverted isosceles trapezoid and the connecting column 5 is located at the upper position on one side of the collecting frame 3, the collecting frame 3 rotates about the axis of the connecting column 5, and the rotation angle is ±(10°-15°). This ensures the stability of the collecting frame 3 during rotation, and the quartz sand covering the surface of the collecting frame 3 is removed by friction using the protrusion 4. When the incomplete gear 7 is not engaged with the gear 6, the collecting frame 3 is reset by its own gravity and the torsion spring, and the quartz sand is removed by friction using the protrusion 4 again.
[0024] Further, refer to Figure 1 and Figure 4 The collecting mechanism includes a collecting box 10, which is fixedly installed on the side wall of the supporting frame 2. Both sides of the collecting box 10 are connected with collecting pipes 11, which are connected to the side walls of the supporting frame 2. The bottom of the collecting pipes 11 is connected with a plurality of dust hoods 12. A negative pressure fan 13 is provided at the bottom of the collecting box 10. A filter screen 14 is provided inside the collecting box 10. The filter screen 14 is located above the collecting box 10. When no water source is injected for cleaning, impurities on the surface of the quartz sand are removed by the protrusions 4, which may cause dust. The floating dust is collected under the action of the negative pressure fan 13 to prevent the floating dust from floating in the air and affecting the working environment.
[0025] Further, refer to Figure 1 and Figure 2 The water spraying mechanism includes a water pump 15, which is fixedly installed on the side wall of the supporting frame 2. The water inlet end of the water pump 15 is connected to an external water source through a water pipe, and the water outlet end of the water pump is connected to a water storage pipe 17 through a water pipe. The bottom of the water storage pipe 17 is connected to a plurality of water outlet pipes 18. The water pipe 16 at the water inlet end of the water pump 15 is connected to an external water source, and then under the action of the water pump 15, the water source is transported to the inside of the water storage pipe 17, and then discharged through the water outlet pipe 18, so that the quartz sand can be cleaned while vibrating.
[0026] Further, refer to Figure 2 The side wall of the water tank 1 is connected with a sealing plug to facilitate the discharge of sewage in the water tank 1.
[0027] The working principle of the utility model is as follows:
[0028] Pour quartz sand into the interior of the collecting frame 3, and then start the negative pressure fan 13 and the low-speed motor 9 at the same time. The output end of the low-speed motor 9 drives the incomplete gear 7 to rotate, and with the cooperation of the gear 6 and the incomplete gear 7, drives the connecting column 5 to rotate to a certain angle. Since the collecting frame 3 has an inner bottom of an inverted isosceles trapezoid, and the connecting column 5 is located at the upper position on one side of the collecting frame 3, the collecting frame 3 rotates about the axis of the connecting column 5, and the rotation angle is ±(10°-15°), which ensures the stability of the collecting frame 3 during rotation, and uses the protrusion 4 to rub and remove impurities from the quartz sand covering the surface of the collecting frame 3. When the incomplete gear 7 is not meshing with the gear 6, the collecting frame 3 is driven by its own gravity and the torsion spring. 3 is reset, and the quartz sand is removed by friction with the protrusion 4 again. After a period of time, the low-speed motor 9 rotates in the opposite direction to remove impurities on the surface of the quartz sand. At the same time, the floating dust generated during the impurity removal is collected into the interior of the collection box 10 through the dust hood 12 and the collection pipe 11. The filter 14 prevents the floating dust from having a certain impact on the negative pressure fan 13, resulting in a reduction in the service life of the negative pressure fan 13, which is convenient for the staff to handle it later. Then, the water source is pumped into the interior of the water storage pipe 17 through one of the water pipes 16 through the water pump 15, and then discharged through the water outlet pipe 18 to clean the surface of the quartz sand. At the same time, the low-speed motor 9 continues to rotate, which can drive the collection frame 3 to shake left and right, and discharge the sewage into the water tank.
[0029] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents. These modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A device for removing impurities from high-purity quartz glass, characterized in that: The invention comprises a water tank (1), wherein a support frame (2) is fixedly mounted on the top of the water tank (1), connecting columns (5) are rotatably mounted on opposite side walls of the support frame (2), collecting frames (3) are fixedly connected to opposite side walls of two connecting columns (5), a plurality of protrusions (4) are arranged inside the collecting frame (3), a driving mechanism is arranged on the outer side wall of the support frame (2), the driving mechanism is transmission-connected to the connecting columns (5), a collecting mechanism is arranged on the side wall of the support frame (2) away from the driving mechanism, and a water spraying mechanism is arranged on the top of the support frame (2); The driving mechanism comprises a gear (6), wherein one end of one of the connecting columns (5) penetrates through the side wall of the support frame (2) and is rotatably connected thereto and is fixedly connected to the side wall of the gear (6); a connecting frame (8) is fixedly mounted on the outer wall of the support frame (2); the gear (6) is located inside the connecting frame (8); a torsion spring is arranged inside the connecting frame (8); one end of the torsion spring is connected to the gear (6); the other end of the torsion spring is connected to the inner wall of the connecting frame (8); an incomplete gear (7) is arranged inside the connecting frame (8); the incomplete gear (7) is meshed with the gear (6); a low-speed motor (9) is fixedly mounted on the side wall of the connecting frame (8); an output end of the low-speed motor (9) movably penetrates through the side wall of the connecting frame (8) and is coaxially fixedly connected to the side wall of the incomplete gear (7).
2. The impurity removal device for high-purity quartz glass processing according to claim 1, characterized in that: The outer peripheral surface of the incomplete gear (7) is provided with a circumference ratio of to of gear teeth.
3. The impurity removal device for high-purity quartz glass processing according to claim 1, characterized in that: The collecting mechanism comprises a collecting box (10), the collecting box (10) being fixedly mounted on the side wall of the supporting frame (2), collecting pipes (11) being arranged in communication on both sides of the collecting box (10), the collecting pipes (11) being connected to the side wall of the supporting frame (2), a plurality of dust hoods (12) being arranged in communication at the bottom of the collecting pipes (11), and a negative pressure fan (13) being arranged at the bottom of the collecting box (10).
4. The impurity removal device for processing high-purity quartz glass according to claim 3, characterized in that: A filter screen (14) is arranged inside the collection box (10), and the filter screen (14) is located above the collection box (10).
5. The impurity removal device for processing high-purity quartz glass according to claim 1, characterized in that: The water spray mechanism comprises a water pump (15), the water pump (15) is fixedly mounted on the side wall of the support frame (2), the water inlet end of the water pump (15) is connected to an external water source via a water pipe, the water outlet end of the water pump is connected to a water storage pipe (17) via a water pipe, and the bottom of the water storage pipe (17) is connected to a plurality of water outlet pipes (18).
6. The impurity removal device for processing high-purity quartz glass according to claim 1, characterized in that: The side wall of the water tank (1) is connected to a sealing plug.