Copper alloy thin-wall U-shaped groove punching tool
By designing a punching tool for thin-walled U-shaped grooves of copper alloy, the problems of poor product quality and high cost caused by existing processing methods are solved, and an efficient and low-cost processing process is achieved, and the product quality is significantly improved.
Patent Information
- Application Number
- CN202420629402.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing processing methods of thin-walled U-shaped grooves of copper alloys have problems such as poor product quality and high cost, including deformation caused by milling processing, ablation caused by laser cutting, and high labor cost for discharge processing.
A copper alloy thin-wall U-shaped groove punching tool is designed, including a base, a support seat, a punch and a support body. Through a detachable structure and simple operation, efficient punching of copper alloy thin-walled parts is achieved.
The tooling device reduces labor cost, avoids product ablation and deformation, significantly improves product quality, and optimizes the processing of copper alloy thin-walled structural parts in terms of efficiency, cost and quality.
Smart Images

Figure CN222568934U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of U-shaped groove processing, and in particular relates to a copper alloy thin-wall U-shaped groove punching tool. Background Art
[0002] The wall thickness and width of the copper alloy thin-walled U-shaped groove are both less than 0.5 mm. The existing copper alloy thin-walled U-shaped groove processing methods include milling, laser cutting and electrical discharge machining. Among them, milling products are prone to deformation, and laser cutting product edges will cause ablation. The above two methods will lead to poor product quality, and electrical discharge machining has the problem of high labor cost. In summary, the existing technology has the problem of poor product quality and high cost. Utility Model Content
[0003] The utility model aims to provide a copper alloy thin-wall U-shaped groove punching tooling device, which solves the problem of poor product quality and high cost in the existing processing device.
[0004] The technical solution adopted by the utility model is a copper alloy thin-wall U-shaped groove punching tool, which includes a base and a support seat. The top of the base is provided with a U-shaped groove II, a punch is provided in the U-shaped groove II, and a support body is provided on the inner side wall of the base, and the support body cooperates with the support seat.
[0005] The utility model is also characterized in that:
[0006] The support body comprises a cylinder, one end of which is connected to the inner wall of the base, and the other end of which is connected to the cube. A U-shaped through groove I is arranged on the cylinder, and the U-shaped through groove I is arranged correspondingly to the U-shaped groove II.
[0007] The length of the diagonal of the cube is no greater than the diameter of the cylinder.
[0008] The support seat comprises an L-shaped seat body, a groove is arranged on the vertical end of the L-shaped seat body, the groove is matched with the cube, and the horizontal end of the L-shaped seat body is arranged toward the support body.
[0009] The height of the horizontal end of the L-shaped seat body is smaller than the distance between the bottom end of the cylinder and the base.
[0010] The punch includes a top plate, a U-shaped punch body is arranged at the bottom of the top plate, the U-shaped punch body is inserted in the U-shaped groove II, and the U-shaped punch body cooperates with the U-shaped through groove I.
[0011] The beneficial effects of the utility model are as follows: the various components of the copper alloy thin-wall U-groove punching fixture of the utility model are detachable and easy to maintain and replace, and the structure and operation are simple, which greatly reduces the labor cost; at the same time, the copper alloy thin-walled parts after punching have no problems such as ablation and dimensional deviation, which greatly improves the product quality, and fundamentally optimizes and improves the processing of this type of structural parts to a large extent from the aspects of efficiency, cost, quality, etc. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the structure of the copper alloy thin-wall U-shaped groove punching tooling device of the utility model;
[0013] Figure 2 This is a schematic diagram of the use of the copper alloy thin-wall U-shaped groove punching tooling device of the utility model;
[0014] Figure 3 A schematic diagram of using the punching tool of the utility model to punch out copper alloy thin-walled parts with U-shaped grooves;
[0015] Figure 4 This is a schematic diagram of copper alloy thin-walled parts before punching.
[0016] In the figure, 1. punch, 2. support body, 3. support seat, 4. base, 5. U-shaped through groove I, 6. cylinder, 7. cube, 8. groove, 9. U-shaped through groove II, 10. top plate, 11. U-shaped punch body, 12. L-shaped seat body, 13. copper alloy thin-walled parts to be punched. DETAILED DESCRIPTION
[0017] The utility model is described in detail below with reference to the accompanying drawings and specific implementation modes.
[0018] Example 1
[0019] The utility model is a copper alloy thin-wall U-shaped groove punching tooling device, the structure is as follows Figure 1 As shown, it includes a base 4 and a support seat 3, the support seat 3 is arranged on the base 4 and can move on the base 4, a U-shaped groove II9 is arranged on the top of the base 4, a punch 1 is arranged in the U-shaped groove II9, and the punch 1 can move up and down in the U-shaped groove II9, so as to punch the copper alloy thin-walled parts 13 to be punched to form a U-shaped groove, and a support body 2 is arranged on the inner wall of the base 4, the support body 2 cooperates with the support seat 3, the support body 2 is used to fix the copper alloy thin-walled parts 13 to be punched and cooperate with the punch 1 to form a U-shaped groove. When in use, the end of the support body 2 away from the base 4 is stuck in the support seat 3 for fixation and axially supports the copper alloy thin-walled parts 13 to be punched to avoid axial movement.
[0020] Example 2
[0021] On the basis of Example 1, the support body 2 includes a cylinder 6, one end of the cylinder 6 is connected to the inner wall of the base 4, and the other end of the cylinder 6 is connected to the cube 7. The cylinder 6 is used to sleeve and fix the copper alloy thin-walled parts 13 to be punched. A U-shaped through groove I5 is provided on the cylinder 6. The U-shaped through groove I5 is used to punch a U-shaped groove for the copper alloy thin-walled parts 13 to be punched. The U-shaped groove can be punched on one side or on both sides. The two punched U-shaped grooves are symmetrically arranged and can facilitate the blanking of residual materials. The U-shaped through groove I5 and the U-shaped groove II9 are arranged correspondingly to ensure that the punch 1 can enter the U-shaped through groove I5 for punching when punching downward. The diagonal length of the cube 7 is not greater than the diameter of the cylinder 6, which can ensure that the copper alloy thin-walled parts 13 to be punched can pass through the cube 7 smoothly and be sleeved on the cylinder 6.
[0022] The support seat 3 includes an L-shaped seat body 12, and a groove 8 is opened on the vertical end of the L-shaped seat body 12. The groove 8 cooperates with the cube 7. When punching, the cube 7 is inserted into the groove 8, and the end of the groove 8 is pressed against the end of the cylinder 6, thereby axially pressing the copper alloy thin-walled parts 13 to be punched. The horizontal end of the L-shaped seat body 12 is arranged toward the support body 2, and the height of the horizontal end of the L-shaped seat body 12 is less than the distance between the bottom end of the cylinder 6 and the base 4, so as to avoid the horizontal end of the L-shaped seat body 12 from rubbing against the copper alloy thin-walled parts 13 to be punched during the installation of the groove 8 and the cube 7.
[0023] Example 3
[0024] On the basis of Example 2, the punch 1 includes a top plate 10, which is convenient for punching by the punch press. A U-shaped punch body 11 is provided at the bottom of the top plate 10. The U-shaped punch body 11 is inserted into the U-shaped groove II9. The U-shaped punch body 11 cooperates with the U-shaped through groove I5. The U-shaped punch body 11 is used to punch the copper alloy thin-walled parts 13 to be punched.
[0025] The working process of the copper alloy thin-wall U-shaped groove punching tooling device of the utility model is as follows: the copper alloy thin-walled parts 13 to be punched are loaded onto the cylinder 6 through the square body 7 ( Figure 2 The D direction is the loading direction of the copper alloy thin-walled parts 13 to be punched), and the punch 1 is placed vertically into the U-shaped through groove II9 ( Figure 2 The direction A in the middle is the direction in which the punch 1 is installed), and the support seat 3 is installed into the base 4 ( Figure 2 The direction B in the middle is the direction of loading the support seat 3), ensure that the cube 7 is inserted into the groove 8, and adjust the position of the support seat 3 so that the vertical end of the support seat 3 is stuck on the top of the cylinder 6 to support the copper alloy thin-walled parts 13 to be punched, and prevent the copper alloy thin-walled parts 13 to be punched from axial movement. Use the punch press to vertically punch the punch 1 downward ( Figure 2The E direction is the punching direction of the punch press), so that the punch 1 can punch the copper alloy thin-walled parts 13 to be punched, and the residual material falls vertically downward through the U-shaped slot I5 ( Figure 2 The C direction is the punching direction of the punch press), after the punching is completed, the punch head 1 is separated from the copper alloy thin-walled part 13 to be punched vertically upward, the support seat 3 is separated from the support body 2 horizontally, and the copper alloy thin-walled part 13 to be punched is separated from the support body 2 horizontally, and the copper alloy thin-walled part 13 to be punched is separated from the support body 2. Figure 3 The copper alloy thin-walled parts with U-shaped grooves are shown. Figure 4 For copper alloy thin-walled parts without U-shaped grooves, Figure 3 and Figure 4 In contrast, after the U-shaped groove was punched out by the punching fixture of the utility model, the copper alloy thin-walled parts did not deform or ablate, and the product quality was guaranteed.
Claims
1. A copper alloy thin-wall U-shaped groove punching tool, characterized in that: The invention comprises a base (4) and a support seat (3), wherein a U-shaped groove II (9) is arranged on the top of the base (4), a punch (1) is arranged in the U-shaped groove II (9), and a support body (2) is arranged on the inner side wall of the base (4), and the support body (2) cooperates with the support seat (3).
2. The copper alloy thin-walled U-shaped groove punching tool according to claim 1, characterized in that: The support body (2) comprises a cylinder (6), one end of the cylinder (6) is connected to the inner wall of the base (4), the other end of the cylinder (6) is connected to the cube (7), a U-shaped through groove I (5) is provided on the cylinder (6), and the U-shaped through groove I (5) is correspondingly provided to the U-shaped groove II (9).
3. The copper alloy thin-walled U-shaped groove punching tool according to claim 2, characterized in that: The diagonal length of the cube (7) is no greater than the diameter of the cylinder (6).
4. The copper alloy thin-walled U-shaped groove punching tool according to claim 2, characterized in that: The support seat (3) comprises an L-shaped seat body (12), a groove (8) is provided on the vertical end of the L-shaped seat body (12), the groove (8) cooperates with the cube (7), and the horizontal end of the L-shaped seat body (12) is arranged toward the support body (2).
5. The copper alloy thin-wall U-shaped groove punching tool according to claim 4, characterized in that: The height of the horizontal end of the L-shaped seat body (12) is smaller than the distance between the bottom end of the cylinder (6) and the base (4).
6. The copper alloy thin-wall U-shaped groove punching tool according to claim 2, characterized in that: The punch (1) comprises a top plate (10), a U-shaped punch body (11) is arranged at the bottom of the top plate (10), the U-shaped punch body (11) is inserted into the U-shaped groove II (9), and the U-shaped punch body (11) cooperates with the U-shaped through groove I (5).