Wire sawing machine with positioning mechanism
By designing the positioning mechanism in the rope saw machine, using the coordination of the rotating shaft, drive box, rack, connecting plate, support wheel and pressing wheel, the problem of the rope state change during the cutting process of the rope saw machine is solved, and efficient and diversified cutting effects are achieved.
Patent Information
- Application Number
- CN202421228465.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the cutting process of existing rope saws, the rope is easily changed from a tight state to a loose state, resulting in a reduced cutting efficiency.
A rope saw machine with a positioning mechanism is designed to change the cutting direction of the cutting rope through the cooperation of the rotating shaft and the driving box, and increase the cutting diversity; the movement of the support wheel is controlled through the cooperation of the rack and the connecting plate to ensure that the cutting rope is always in a tight state; through the cooperation of the support wheel and the pressing wheel, the cutting rope is prevented from falling and the cutting effect is improved.
The cutting rope is always tight, which improves cutting efficiency and effect, increases the diversity of cutting, and facilitates cutting objects in different directions.
Smart Images

Figure CN222569464U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of positioning tools for rope saw machines, in particular to a rope saw machine with a positioning mechanism. Background Art
[0002] A wire saw is a device that uses the oil pressure of a hydraulic pump station to drive a hydraulic motor to rotate. The hydraulic motor converts the oil pressure into mechanical energy to drive the driving wheel to rotate. The driving wheel then cuts and removes reinforced concrete through the rotation of the rope. At the same time, the rope can rotate at high speed through the guidance control of the driven wheel, and the direction of the rope can be controlled. Therefore, the hydraulic wire saw can achieve various cutting of thicker concrete. This equipment is widely used in static cutting and removal of bridges, piers, dock platforms and underwater concrete piles, while ensuring that the original structure is not damaged. Existing wire saws generally cut objects by driving the rope to rotate through the driving wheel, but the wire saw needs to put the rope on the object at the beginning, and the rope is in a taut state at this time. However, during the cutting process, the wire saw needs to be moved to keep the rope in a taut state. When the wire saw can no longer move, the rope will change from a taut state to a loose state during cutting, thereby reducing the cutting efficiency. Therefore, improvements need to be made based on the above problems. Utility Model Content
[0003] The utility model aims to solve the shortcomings in the prior art and proposes a rope saw machine with a positioning mechanism.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a rope saw machine with a positioning mechanism, comprising a base frame, a guide rod is installed in the middle of the top surface of the base frame, and a moving box is provided at the upper end of the base frame, driving wheels are installed at the four ends of the bottom surface of the moving box, the driving wheels abut against the top surfaces on both sides of the base frame, and guide plates are fixedly connected on both sides of the middle of the bottom surface of the moving box, a guide rod is provided between the guide plates at both ends, and a driving positioning assembly is provided at the upper end of the base frame.
[0005] Preferably, the drive positioning assembly includes a drive box arranged at the upper end of the base frame, the rear end of the drive box is fixedly connected to a rotating shaft via a flange, the rear end of the rotating shaft is placed in a movable box, a partition is horizontally fixedly connected to the inside of the drive box, and a connecting wheel is horizontally provided at the lower end of the drive box, a rotating rod is fixedly connected to the top surface of the connecting wheel, the upper end of the rotating rod passes through the drive box and the partition and is connected to a coupling, the other end of the coupling is connected to the output shaft of a servo motor, and the servo motor is installed on the top surface inside the drive box.
[0006] Preferably, guide grooves are provided on both sides of the bottom surface of the driving box, and guide blocks are provided in the guide grooves. A rack is fixedly connected to the upper end of the guide block, a first gear is provided on one side of the rack, and the rack is meshed with the first gear for transmission, the first gear is placed at the lower end of the partition, and the upper end of the first gear is fixedly connected to the second gear, the second gear is placed at the upper end of the partition, a third gear is provided between the second gears at both ends, and the second gear is meshed with the third gear for transmission, the third gear is rotatably connected to the partition, and a driven bevel gear is fixedly connected to the top surface of the third gear, a driving bevel gear is provided on the upper end of the driven bevel gear, and the driven bevel gear is meshed with the driving bevel gear for transmission, the driving bevel gear is connected to the output shaft of the stepper motor, and the stepper motor is mounted on the inner wall of the driving box.
[0007] Preferably, one end of the rack is rotatably connected to a connecting plate, and the other end of the connecting plate is rotatably connected to a connecting block, the connecting blocks at both ends are placed in guide openings opened on both sides of the positioning plate, the positioning plate is fixed to the front end surface of the drive box, and the lower end of the connecting block is horizontally rotatably connected to a supporting wheel.
[0008] Preferably, a pressure wheel is horizontally provided on one side of the supporting wheel, an L-shaped block is rotatably connected to the middle of the pressure wheel, the other end of the L-shaped block is placed in a carrying box, and a spring is provided between the L-shaped block and the inside of the carrying box, and the carrying box is fixedly connected to both sides of the bottom surface of the positioning plate.
[0009] Preferably, a cutting rope is provided between the supporting wheel and the pressing wheel, and the cutting rope is sleeved on the outside of the connecting wheel.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: in the utility model, through the cooperation of the rotating shaft and the driving box, it is convenient to change the cutting direction of the cutting rope, thereby increasing the cutting diversity and improving the cutting efficiency; through the cooperation of the rack and the connecting plate, it is convenient to control the movement of the supporting wheel to avoid the cutting rope being in a taut state during cutting, thereby reducing the cutting efficiency; through the cooperation of the supporting wheel and the pressure wheel, it is convenient to always keep the cutting rope in contact with the connecting wheel to avoid the cutting rope falling off and improve the cutting effect; through the cooperation of the spring and the L-shaped block, it is convenient to make the pressure wheel contact with the cutting rope to avoid the cutting rope falling off when the device is in use; the device improves the cutting effect, increases the cutting diversity, facilitates cutting objects in different directions and improves the cutting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0012] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0013] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the utility model when viewed from above;
[0014] Figure 3 This is a schematic diagram of the internal three-dimensional structure of the drive box of the utility model;
[0015] Figure 4 It is a schematic diagram of the three-dimensional structure of a part of the driving and positioning assembly of the utility model;
[0016] Figure 5 It is a schematic diagram of the cross-sectional structure of the supporting wheel, the pressure wheel and the bearing box of the utility model;
[0017] Figure 6 For the utility model Figure 3 Schematic diagram of the enlarged structure of part A in the middle.
[0018] Serial numbers in the figure: 1. chassis; 2. guide rod; 3. moving box; 4. driving wheel; 5. guide plate; 6. rotating shaft; 7. flange; 8. driving box; 9. partition; 10. connecting wheel; 11. rotating rod; 12. coupling; 13. servo motor; 14. rack; 15. guide block; 16. guide groove; 17. first gear; 18. second gear; 19. third gear; 20. driven bevel gear; 21. driving bevel gear; 22. stepping motor; 23. connecting plate; 24. connecting block; 25. supporting wheel; 26. positioning plate; 27. pressure wheel; 28. L-shaped block; 29. spring; 30. bearing box; 31. cutting rope. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] Example: See Figure 1-6The rope saw machine with a positioning mechanism in the utility model includes a base frame 1, through which the guide rod 2 is conveniently installed, and the movement of the mobile box 3 is also convenient; a guide rod 2 is installed in the middle of the top surface of the base frame 1, and the movement and guidance of the mobile box 3 is convenient through the guide rod 2; and a mobile box 3 is provided at the upper end of the base frame 1, and the movement is convenient through the mobile box 3; driving wheels 4 are installed at the four ends of the bottom surface of the mobile box 3, and the movement of the mobile box 3 is convenient through the driving wheels 4; the driving wheels 4 abut against the top surfaces on both sides of the base frame 1, and guide plates 5 are fixedly connected on both sides of the middle of the bottom surface of the mobile box 3, and the movement and guidance of the mobile box 3 is convenient through the guide plates 5; a guide rod 2 is provided between the guide plates 5 at both ends, and a driving positioning assembly is provided at the upper end of the base frame 1; the driving positioning assembly includes a driving wheel 4 provided at the upper end of the base frame 1 The driving box 8 is used to facilitate the installation of the driving positioning component; the rear end of the driving box 8 is fixedly connected to the rotating shaft 6 through the flange 7, and the rotating shaft 6 is used to facilitate the rotation direction of the driving box 8; the rear end of the rotating shaft 6 is placed in the moving box 3, and the interior of the driving box 8 is horizontally fixedly connected with a partition 9, and the first gear 17 is conveniently rotated through the partition 9; and the lower end of the driving box 8 is horizontally provided with a connecting wheel 10, and the cutting rope 31 is conveniently driven through the connecting wheel 10; the top surface of the connecting wheel 10 is fixedly connected to a rotating rod 11, and the connecting wheel 10 is conveniently rotated through the rotating rod 11; the upper end of the rotating rod 11 passes through the driving box 8 and the partition 9 and is connected to the coupling 12, and the servo motor 13 is conveniently connected through the coupling 12; the other end of the coupling 12 is connected to the output shaft of the servo motor 13, and the servo motor 13 is convenient for rotating the coupling 12; the servo motor 13 is installed on the top surface of the drive box 8; guide grooves 16 are provided on both sides of the bottom surface of the drive box 8, and the guide grooves 16 facilitate the movement of the guide block 15; a guide block 15 is provided in the guide groove 16, and the guide block 15 facilitates the connection of the rack 14; the upper end of the guide block 15 is fixedly connected to the rack 14, and the rack 14 is convenient for connecting to the connecting plate 23; a first gear 17 is provided on one side of the rack 14, and the rack 14 is convenient for moving the rack 14 through the first gear 17; and the rack 14 is meshed with the first gear 17 for transmission, and the first gear 17 is placed at the lower end of the partition 9, and the upper end of the first gear 17 is fixedly connected to the second gear 18, and the first gear 17 is convenient for rotating the first gear 17 through the second gear 18; the second gear 18 is placed At the upper end of the partition 9, a third gear 19 is provided between the second gears 18 at both ends, and the second gear 18 is conveniently rotated through the third gear 19; and the second gear 18 is meshed with the third gear 19 for transmission, and the third gear 19 is rotatably connected to the partition 9, and a driven bevel gear 20 is fixedly connected to the top surface of the third gear 19, and the third gear 19 is conveniently rotated through the driven bevel gear 20; a driving bevel gear 21 is provided at the upper end of the driven bevel gear 20, and the driven bevel gear 21 is conveniently rotated; and the driven bevel gear 20 is meshed with the driving bevel gear 21 for transmission, and the driving bevel gear 21 is connected to the output shaft of the stepping motor 22, and the driving bevel gear 21 is conveniently rotated through the stepping motor 22; the stepping motor 22 is installed on the inner wall of the drive box 8.
[0021] In the present invention, one end of the rack 14 is rotatably connected to a connecting plate 23, which is convenient for connecting to a connecting block 24 through the connecting plate 23; the other end of the connecting plate 23 is rotatably connected to a connecting block 24, which is convenient for rotating a supporting wheel 25 through the connecting block 24; the connecting blocks 24 at both ends are placed in guide openings opened on both sides of a positioning plate 26, which is convenient for moving the connecting blocks 24 through the positioning plate 26; the positioning plate 26 is fixed to the front end surface of the driving box 8, and the lower end of the connecting block 24 is horizontally rotatably connected to a supporting wheel 25, which is convenient for supporting the cutting rope 31 through the supporting wheel 25; a pressure wheel 2 is horizontally provided on one side of the supporting wheel 25 7. The cutting rope 31 is prevented from falling by the pressure wheel 27; an L-shaped block 28 is rotatably connected to the middle of the pressure wheel 27, and the L-shaped block 28 facilitates the rotation of the pressure wheel 27; the other end of the L-shaped block 28 is placed in a carrying box 30, and the spring 29 is conveniently installed through the carrying box 30; and a spring 29 is provided between the L-shaped block 28 and the inside of the carrying box 30, and the pressure wheel 27 is conveniently pushed by the spring 29; the carrying box 30 is fixedly connected to both sides of the bottom surface of the positioning plate 26; a cutting rope 31 is provided between the supporting wheel 25 and the pressure wheel 27, and the cutting rope 31 facilitates cutting objects; the cutting rope 31 is sleeved on the outside of the connecting wheel 10.
[0022] Working principle: When the utility model is used, firstly, all electrical equipment are connected to the wires and powered on, firstly, one end of the cutting rope 31 is sleeved on the object, and then the moving box 3 is controlled to move to the rear end, at which time the cutting rope 31 is in a taut state, and the servo motor 13 is started, and the rotating rod 11 is rotated by the servo motor 13, and the connecting wheel 10 is rotated by the rotating rod 11, and the cutting rope 31 is rotated by the connecting wheel 10, so as to cut, and when the cutting rope 31 cuts the object, the stepper motor 22 is started, and the driving bevel gear 21 is rotated by the stepper motor 22, and the driving bevel gear 21 is meshed with the driven bevel gear 20 for transmission, so as to rotate the driven bevel gear 20, and then control the third gear 19 The third gear 19 meshes with the second gear 18 to control the rotation of the second gear 18, and then controls the rotation of the first gear 17. The first gear 17 meshes with the rack 14 to control the transmission, and then connects with the rack 14 through the guide block 15. The guide block 15 is placed in the guide groove 16, thereby controlling the movement of the rack 14, and then controlling the movement of the connecting plate 23. The connecting block 24 is placed in the guide opening, thereby controlling the movement of the connecting block 24 in the guide opening, and then controlling the same-side supporting wheel 25 and the pressure wheel 27 to move in the same direction. At this time, the spring 29 is in a compressed state, and the cutting rope 31 is always in a taut state when cutting an object; when the cutting is completed, all electrical equipment is powered off.
[0023] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A wire saw machine with a positioning mechanism, comprising a base frame (1), characterized in that: A guide rod (2) is installed in the middle of the top surface of the base frame (1), and a moving box (3) is provided at the upper end of the base frame (1). Driving wheels (4) are installed at the four ends of the bottom surface of the moving box (3). The driving wheels (4) abut against the top surfaces of both sides of the base frame (1), and guide plates (5) are fixedly connected to both sides of the middle of the bottom surface of the moving box (3). A guide rod (2) is provided between the guide plates (5) at both ends. A driving positioning assembly is provided at the upper end of the base frame (1).
2. The wire saw machine with a positioning mechanism according to claim 1, characterized in that: The driving and positioning assembly comprises a driving box (8) arranged at the upper end of the base frame (1); the rear end of the driving box (8) is fixedly connected to a rotating shaft (6) via a flange (7); the rear end of the rotating shaft (6) is placed in the moving box (3); a partition (9) is fixedly connected horizontally inside the driving box (8); and a connecting wheel (10) is horizontally provided at the lower end of the driving box (8); a rotating rod (11) is fixedly connected to the top surface of the connecting wheel (10); the upper end of the rotating rod (11) passes through the driving box (8) and the partition (9) and is connected to a coupling (12); the other end of the coupling (12) is connected to the output shaft of a servo motor (13); and the servo motor (13) is mounted on the inner top surface of the driving box (8).
3. The wire saw machine with a positioning mechanism according to claim 2, characterized in that: Guide grooves (16) are provided on both sides of the inner bottom surface of the driving box (8), and a guide block (15) is provided in the guide groove (16). A rack (14) is fixedly connected to the upper end of the guide block (15), and a first gear (17) is provided on one side of the rack (14), and the rack (14) is meshed with the first gear (17) for transmission, and the first gear (17) is placed at the lower end of the partition (9), and a second gear (18) is fixedly connected to the upper end of the first gear (17), and the second gear (18) is placed at the upper end of the partition (9), and the second gear (18) at both ends A third gear (19) is provided between the second gear (18) and the third gear (19) is meshed for transmission. The third gear (19) is rotatably connected to the partition plate (9). A driven bevel gear (20) is fixedly connected to the top surface of the third gear (19). A driving bevel gear (21) is provided at the upper end of the driven bevel gear (20). The driven bevel gear (20) is meshed for transmission with the driving bevel gear (21). The driving bevel gear (21) is connected to the output shaft of a stepping motor (22). The stepping motor (22) is mounted on the inner wall of the driving box (8).
4. The wire saw machine with a positioning mechanism according to claim 3, characterized in that: One end of the rack (14) is rotatably connected to a connecting plate (23), and the other end of the connecting plate (23) is rotatably connected to a connecting block (24). The connecting blocks (24) at both ends are placed in guide openings opened on both sides of a positioning plate (26). The positioning plate (26) is fixedly connected to the front end surface of the driving box (8), and the lower end of the connecting block (24) is horizontally rotatably connected to a supporting wheel (25).
5. The wire saw machine with a positioning mechanism according to claim 4, characterized in that: A pressure wheel (27) is horizontally arranged on one side of the supporting wheel (25), and an L-shaped block (28) is rotatably connected to the middle of the pressure wheel (27). The other end of the L-shaped block (28) is placed in a carrying box (30), and a spring (29) is arranged between the L-shaped block (28) and the inside of the carrying box (30). The carrying box (30) is fixedly connected to both sides of the bottom surface of the positioning plate (26).
6. The wire saw machine with a positioning mechanism according to claim 5, characterized in that: A cutting rope (31) is provided between the supporting wheel (25) and the pressing wheel (27), and the cutting rope (31) is sleeved on the outside of the connecting wheel (10).