Automatic finishing robot for aluminum alloy floor

Abstract

The automatic finishing robot for the aluminum alloy floor comprises a finishing frame and two conveying devices, the two conveying devices are located on the left side and the right side of the finishing frame respectively, first electric guide rails which are evenly distributed are installed on the top of the finishing frame, and a bearing seat is installed on the first electric guide rails in a sliding mode; and an edge grinding motor is mounted at the top of the bearing seat. According to the aluminum alloy floor polishing device, feeding, limiting and discharging of aluminum alloy floors are achieved through cooperation of the movable supporting frame and the electric suction cups, lifting movement of a mechanical arm to the aluminum alloy floors is replaced, the aluminum alloy floors are prevented from being damaged in the moving process, meanwhile, by arranging the multiple sets of edge grinding wheels moving on the side and the grinding and polishing assembly on the top, the machining efficiency is improved, and the machining cost is reduced. The side edges and the top of the aluminum alloy floor can be synchronously and comprehensively trimmed, the trimming efficiency is improved, the operation steps are reduced, drilling can be directly conducted through the drilling assembly, and the trimming machining efficiency of the aluminum alloy floor is further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy floor production, and more specifically, to an automatic finishing robot for aluminum alloy floors. Background Art

[0002] The existing aluminum alloy die-casting aluminum alloy floor has gone through aluminum die-casting, robot ejector, polishing, shot blasting, leveling, glue spraying, constant temperature room maintenance, milling foot height, milling edge, drilling, automatic inspection, automatic stacking, CNC punching, final inspection, clean packaging. During the entire molding process, there will be many burrs on the surface and bottom of the aluminum alloy floor. These burrs will make it impossible for the floors to fit tightly together or with the platform frame during the laying process. On the other hand, it is not conducive to workers' installation and will pose certain safety hazards to workers.

[0003] At the same time, for the surface finishing of aluminum alloy floor, there are steps such as top grinding, polishing and drilling. The patent with application number CN202222645768.7 discloses a robot automated processing equipment for aluminum alloy floor, including a control device and a milling device, a milling device and a drilling device connected to the control device, and a set of mechanical arms are respectively arranged between the milling device and the milling device and between the milling device and the drilling device; both sets of mechanical arms are connected to the control device, and the mechanical arms include a turntable base, a multi-joint robot installed on the turntable base and an electric clamp installed at the end of the multi-joint robot; the milling device includes a milling base, four sets of milling motors, a lateral movement motor and a lateral movement slide fixed on both sides of the milling base, the lateral movement motor is connected to the milling bracket, and a vertical fine-tuning handle is installed between the milling motor and the milling bracket; the technical scheme uses an industrial multi-joint robot to cooperate with multiple sets of modular process processing equipment to automatically process the aluminum alloy floor, the operation is flexible and controllable, the space utilization of the factory building is reduced, and the production efficiency is improved.

[0004] The structure is provided with three working areas, namely, side grinding, top grinding and drilling components, and the floor is transferred by a robotic arm. However, the aluminum alloy floor in the structure needs to be repeatedly displaced and fixed, and needs to be moved to different areas for surface finishing. This method will affect the finishing efficiency. At the same time, the continuous displacement may also cause damage to the aluminum alloy floor. Therefore, professionals in this field provide an automated finishing robot for aluminum alloy floors to solve the above-mentioned problems. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide an automated trimming robot for aluminum alloy floors, which improves the trimming efficiency and reduces the number of operating steps. It is equipped with a drilling component that can directly drill holes, further improving the efficiency of the trimming processing of aluminum alloy floors.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] The present invention relates to an automated finishing robot for aluminum alloy floors, comprising a finishing frame and two transmission devices, wherein the two transmission devices are respectively located at the left and right sides of the finishing frame, and an evenly distributed electric guide rail 1 is installed on the top of the finishing frame, a bearing seat is slidably installed on the electric guide rail 1, an edging motor is installed on the top of the bearing seat, an edging wheel is fixedly installed on the output shaft of the edging motor, an electric guide rail 2 is fixedly installed on the top of the finishing frame, a supporting frame is slidably installed on the electric guide rail 2, and evenly distributed electric suction cups are installed on the supporting frame, the top of the finishing frame is fixedly connected with a mounting frame, a rotating motor is fixedly installed on the top of the mounting frame, a swivel plate is rotatably connected to the bottom of the mounting frame, the rotating motor is transmission-connected to the top of the swivel plate, an electric guide rail 3 is fixedly installed on the bottom of the swivel plate, two movable seats are slidably installed on the electric guide rail 3, and a grinding and polishing assembly and a drilling assembly are respectively installed on the bottoms of the two movable seats.

[0008] The grinding and polishing assembly includes a first push rod, which is installed at the bottom of the left movable seat. A grinding and polishing motor is installed at the bottom end of the first push rod, and a blade is fixedly installed at the output end of the grinding and polishing motor.

[0009] The drilling assembly includes a second push rod, which is installed at the bottom of the right movable seat. A drilling motor is installed at the bottom end of the second push rod, and a drill bit is installed on the output shaft of the drilling motor.

[0010] As a further description of the above technical solution: the top of the support frame is provided with evenly distributed installation grooves, the inner wall of the installation groove is fixedly connected with a spring, the top of the spring is installed with a guide roller, the top of the guide roller passes through the installation groove and extends to the top of the support frame.

[0011] As a further description of the above technical solution: a guide shaft is arranged inside the spring, and the bottom end of the guide shaft passes through and extends to the bottom of the support frame.

[0012] As a further description of the above technical solution: a control panel is installed on the trimming frame, and the electric guide rail one, electric guide rail two, electric guide rail three, grinding and polishing assembly, rotating motor and drilling assembly are all electrically connected to the control panel.

[0013] As a further description of the above technical solution: an infrared sensor is fixedly installed on the trimming frame, and the infrared sensor is located on the right side of the left transmission device.

[0014] As a further description of the above technical solution: an industrial camera is installed at the bottom of the rotating plate, and the industrial camera is located on the side opposite to the grinding and polishing component and the drilling component.

[0015] Compared with the prior art, the advantages of the present invention are:

[0016] In the utility model, the loading, limiting and unloading of the aluminum alloy floor are realized through the cooperation of a movable support frame and an electric suction cup, which replaces the lifting and movement of the aluminum alloy floor by a mechanical arm to prevent the aluminum alloy floor from being damaged during the movement. At the same time, by setting up multiple sets of side grinding wheels and top grinding and polishing components, the side and top of the aluminum alloy floor can be synchronously and comprehensively trimmed, which improves the trimming efficiency and reduces the number of operating steps. Equipped with a drilling component, drilling can be performed directly to further improve the efficiency of the aluminum alloy floor trimming process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model;

[0019] Figure 3 For the utility model Figure 2 The enlarged structural diagram at A in the middle;

[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the rotary plate of the utility model;

[0021] Figure 5 It is a schematic diagram of the top view structure of the support frame of the utility model.

[0022] Description of the numbers in the figure:

[0023] 1. Dressing frame; 2. Transmission equipment; 3. Electric guide rail one; 4. Bearing seat; 5. Edge grinding motor; 6. Edge grinding wheel; 7. Electric guide rail two; 8. Support frame; 9. Electric suction cup; 10. Mounting frame; 11. Rotating motor; 12. Rotating plate; 13. Electric guide rail three; 14. Movable seat; 15. Grinding and polishing assembly; 1501. First push rod; 1502. Grinding and polishing motor; 1503. Blade; 16. Drilling assembly; 1601. Second push rod; 1602. Drilling motor; 1603. Drill bit; 17. Mounting slot; 18. Spring; 19. Guide roller; 20. Guide shaft; 21. Control panel; 22. Infrared sensor; 23. Industrial camera. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0025] See also Figures 1 to 5 In the utility model, an automatic trimming robot for aluminum alloy floor comprises a trimming frame 1 and two transmission devices 2, the two transmission devices 2 are respectively located on the left and right sides of the trimming frame 1, the top of the trimming frame 1 is equipped with an evenly distributed electric guide rail 1 3, a bearing seat 4 is slidably mounted on the electric guide rail 1 3, an edge grinding motor 5 is installed on the top of the bearing seat 4, an edge grinding wheel 6 is fixedly mounted on the output shaft of the edge grinding motor 5, an electric guide rail 2 7 is fixedly mounted on the top of the trimming frame 1, a support frame 8 is slidably mounted on the electric guide rail 2 7, and an evenly distributed electric guide rail 8 is installed on the support frame 8. The distributed electric suction cup 9, the top of the dressing frame 1 is fixedly connected to the mounting frame 10, the top of the mounting frame 10 is fixedly installed with a rotating motor 11, the bottom of the mounting frame 10 is rotatably connected to a rotating plate 12, the rotating motor 11 is transmission-connected to the top of the rotating plate 12, the bottom of the rotating plate 12 is fixedly installed with an electric guide rail three 13, two movable seats 14 are slidably installed on the electric guide rail three 13, and the bottoms of the two movable seats 14 are respectively installed with a grinding and polishing component 15 and a drilling component 16, wherein a processor is integrated in the dressing robot for automatic control.

[0026] The grinding and polishing assembly 15 includes a first push rod 1501 , which is installed at the bottom of the left movable seat 14 . A grinding and polishing motor 1502 is installed at the bottom end of the first push rod 1501 , and a blade 1503 is fixedly installed at the output end of the grinding and polishing motor 1502 .

[0027] The drilling assembly 16 includes a second push rod 1601 , which is mounted at the bottom of the right movable seat 14 . A drilling motor 1602 is mounted at the bottom end of the second push rod 1601 , and a drill bit 1603 is mounted on the output shaft of the drilling motor 1602 .

[0028] The top of the support frame 8 is provided with evenly distributed mounting grooves 17, the inner wall of the mounting groove 17 is fixedly connected with a spring 18, the top of the spring 18 is installed with a guide roller 19, the top of the guide roller 19 passes through the mounting groove 17 and extends to the top of the support frame 8.

[0029] An infrared sensor 22 is fixedly mounted on the trimming frame 1 , and the infrared sensor 22 is located on the right side of the left transmission device 2 .

[0030] An industrial camera 23 is installed at the bottom of the rotating plate 12 , and the industrial camera 23 is located on a side opposite to the grinding and polishing component 15 and the drilling component 16 .

[0031] When in the state of waiting for trimming, the bearing seat 4 is on the electric guide rail 3 and at the side, that is, it does not affect the lateral movement of the support frame 8. When the left transmission device 2 transports the aluminum alloy floor to the right, the electric guide rail 27 drives the support frame 8 to move to the left and contact with the left transmission device 2. The aluminum alloy floor moves to the right to the top of the support frame 8. At this time, the infrared sensor 22 is triggered to transmit a signal to the inside of the trimming robot and timely control the operation of the electric suction cup 9. The aluminum alloy floor is at the top of the multiple groups of guide rollers 19 and moves to the right. When it moves to the center position, the left side of the aluminum alloy floor is not in contact with the sensor. The conveying device 2 is separated, and the electric guide rail 2 7 drives the support frame 8 to move to the right to separate the aluminum alloy floor. At the same time, it controls the operation of multiple sets of electric suction cups 9. Under the suction, the aluminum alloy floor moves downward and fits with the multiple sets of electric suction cups 9. The guide roller 19 presses the spring 18 downward. When the support frame 8 moves to the central position, the edge grinding motor 5 and the electric guide rail 1 3 can be controlled to move. The edge grinding motor 5 drives the edge grinding wheel 6 to grind the edge of the aluminum alloy floor. Multiple sets of edge grinding wheels 6 can operate at the same time to perform synchronous processing on all sides of the aluminum alloy floor, and can be driven by the electric guide rail 3 13 at the same time. The movable seat 14 moves, the grinding and polishing assembly 15 operates, the first push rod 1501 can drive the grinding and polishing motor 1502 to move downward, so that the grinding and polishing blade 1503 is at the top of the aluminum alloy floor, and the grinding and polishing motor 1502 operates to drive the blade 1503 to grind and polish the top of the aluminum alloy floor. The rotating motor 11 and the electric guide rail 3 13 make the blade 1503 move to any position on the top of the aluminum alloy floor. At the same time, in actual use, after the grinding and polishing is completed, the rotating motor 11 can drive the rotary plate 12 to rotate so that the drilling assembly 16 moves to the aluminum alloy At the top of the floor, the second push rod 1601 cooperates with the drilling motor 1602 to drill holes on the edge of the aluminum alloy floor through the drill bit 1603. After the surface finishing is completed, the electric guide rail 1 3 drives the edging wheel 6 to reset to the edge, and the electric guide rail 2 7 pushes the aluminum alloy floor to the right to the front of the right transmission device 2. Then the suction force of the electric suction cup 9 gradually weakens, causing the spring 18 to rebound, and the guide roller 19 pushes the aluminum alloy floor upward in synchronization with the transmission device 2. As the support frame 8 continues to move right, the aluminum alloy floor contacts the transmission device 2 and can be discharged through the power of the transmission device 2 and the guide roller 19.

[0032] In the utility model, the loading, limiting and unloading of the aluminum alloy floor are realized through the cooperation of the movable support frame 8 and the electric suction cup 9, which replaces the lifting and movement of the aluminum alloy floor by the mechanical arm to prevent the aluminum alloy floor from being damaged during the movement. At the same time, by setting multiple sets of side grinding wheels 6 and the top grinding and polishing components 15, the side and top of the aluminum alloy floor can be synchronously and comprehensively trimmed, which improves the trimming efficiency and reduces the number of operating steps. The drilling component 16 can be equipped to directly drill holes to further improve the efficiency of the trimming processing of the aluminum alloy floor.

[0033] See also Figure 2 and 3 , wherein: a guide shaft 20 is arranged inside the spring 18 , and the bottom end of the guide shaft 20 penetrates and extends to the bottom of the support frame 8 .

[0034] In the present invention, the setting of the guide shaft 20 can limit the spring 18 and the guide roller 19, so that the guide roller 19 is always located inside the installation groove 17 to maintain stable movement in the vertical direction, and at the same time, it can also prevent the spring 18 from shaking due to force.

[0035] See also Figure 1 , wherein: a control panel 21 is installed on the trimming frame 1 , and the electric guide rail 1 3 , the electric guide rail 2 7 , the electric guide rail 3 13 , the grinding and polishing assembly 15 , the rotating motor 11 and the drilling assembly 16 are all electrically connected to the control panel 21 .

[0036] In the present invention, the setting of the control panel 21 allows the user to operate the device more simply and quickly, thereby reducing the steps required for the user to operate, thereby improving the efficiency of the automated finishing of the aluminum alloy floor.

[0037] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. An automatic trimming robot for aluminum alloy floor, comprising a trimming frame (1) and two transmission devices (2), wherein the two transmission devices (2) are respectively located on the left and right sides of the trimming frame (1), and characterized in that: The top of the trimming frame (1) is equipped with an evenly distributed electric guide rail (3), a bearing seat (4) is slidably mounted on the electric guide rail (3), an edge grinding motor (5) is mounted on the top of the bearing seat (4), an edge grinding wheel (6) is fixedly mounted on the output shaft of the edge grinding motor (5), an electric guide rail (7) is fixedly mounted on the top of the trimming frame (1), a support frame (8) is slidably mounted on the electric guide rail (7), and evenly distributed electric suction cups (9) are mounted on the support frame (8), and the top of the trimming frame (1) is equipped with an electric guide rail (7) and a support frame (8) is fixedly mounted on the electric guide rail (7). A mounting frame (10) is fixedly connected, a rotating motor (11) is fixedly installed on the top of the mounting frame (10), a slewing plate (12) is rotatably connected to the bottom of the mounting frame (10), the rotating motor (11) is transmission-connected to the top of the slewing plate (12), an electric guide rail three (13) is fixedly installed on the bottom of the slewing plate (12), two movable seats (14) are slidably installed on the electric guide rail three (13), and a grinding and polishing assembly (15) and a drilling assembly (16) are respectively installed on the bottom of the two movable seats (14); The grinding and polishing assembly (15) comprises a first push rod (1501), the first push rod (1501) is installed at the bottom of the left movable seat (14), a grinding and polishing motor (1502) is installed at the bottom end of the first push rod (1501), and a blade (1503) is fixedly installed at the output end of the grinding and polishing motor (1502); The drilling assembly (16) includes a second push rod (1601), which is installed at the bottom of the right movable seat (14). A drilling motor (1602) is installed at the bottom end of the second push rod (1601), and a drill bit (1603) is installed on the output shaft of the drilling motor (1602).

2. The automatic trimming robot for aluminum alloy floor according to claim 1, characterized in that: The top of the support frame (8) is provided with evenly distributed mounting grooves (17), the inner wall of the mounting groove (17) is fixedly connected with a spring (18), the top of the spring (18) is provided with a guide roller (19), and the top of the guide roller (19) passes through the mounting groove (17) and extends to the top of the support frame (8).

3. The automatic trimming robot for aluminum alloy floor according to claim 2, characterized in that: A guide shaft (20) is arranged inside the spring (18), and the bottom end of the guide shaft (20) penetrates and extends to the bottom of the support frame (8).

4. The automatic trimming robot for aluminum alloy floor according to claim 1, characterized in that: A control panel (21) is installed on the trimming frame (1); the electric guide rail 1 (3), the electric guide rail 2 (7), the electric guide rail 3 (13), the grinding and polishing assembly (15), the rotating motor (11) and the drilling assembly (16) are all electrically connected to the control panel (21).

5. The automatic trimming robot for aluminum alloy floor according to claim 1, characterized in that: An infrared sensor (22) is fixedly mounted on the trimming frame (1), and the infrared sensor (22) is located on the right side of the left transmission device (2).

6. The automatic trimming robot for aluminum alloy floor according to claim 1, characterized in that: An industrial camera (23) is installed at the bottom of the rotating plate (12), and the industrial camera (23) is located on a side opposite to the grinding and polishing component (15) and the drilling component (16).

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