Auxiliary positioning device for inner decoration pouring ridge line
By designing an interior casting ridge auxiliary positioning device for automotive interior polyurethane foaming, the positioning accuracy and stability problems in the prior art are solved, the precise fit of the squid skin and complex ridge shape are achieved, and the stability of product appearance quality is improved.
Patent Information
- Application Number
- CN202421221132.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
Prior Art In the manufacture of polyurethane foaming in automotive interiors, vacuum adsorption method has problems with accuracy and stability of positioning the plastic skin, resulting in unclear ridge lines that do not match the environmental parts.
An interior casting ridge auxiliary positioning device is designed, including a base, a force plier, a first pronunciation block, a second pronunciation block, a guide column, a hand-wrench clip and a connecting rod. Through pronunciation clamping design and quantization adjustment, the precise fit and complex shape of the smeared surface are achieved.
It improves positioning accuracy and device applicability, can adapt to changes in the hardness and thickness of the smear skin in different batches, realizes complex ridge shapes, and improves the stability of product appearance quality.
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Figure CN222571414U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile interior decoration manufacturing, in particular to an auxiliary positioning device for pouring edge lines of interior decoration. Background Art
[0002] In the field of polyurethane foam manufacturing for automotive interiors, the clarity of the edges of the slush-molded skin and its matching degree with the surrounding parts are crucial to the quality of the product appearance, and they are both affected by the positioning of the slush-molded skin and the casting mold.
[0003] The existing vacuum adsorption method for positioning the plastic skin has some limitations. Affected by the vacuum pump power, skin edge sealing, skin thickness, skin hardness, product structure, etc., the positioning effect is difficult to be accurate and unstable. For some complex surface shapes, the products produced often have unclear edges and do not match the environment.
[0004] The edges of some products have changed from right angles to three folds. The small edge in the middle is easily misaligned with the cast insert when laying the skin. The small edge inwards causes the step difference to become smaller, and the small edge outwards causes the gap to become larger. The current solution is to polish the cast insert and improve the skin laying method, but this measure is not stable enough and the product appearance quality fluctuates.
[0005] As described in CN201721092595.3 “A skin laying device for instrument panel foaming mold”, a manipulator is used to grab the slush molding profiling block, and the movement of the manipulator and the telescopic cylinder are used to “press” the slush molding skin onto the surface of the casting mold, and the vacuum adsorption force of the casting mold is used to adsorb the slush molding skin. However, this technology is theoretically contradictory, because the skin grain surface of the slush molding skin is firstly close to the slush molding mold. When it is laid on the casting mold, the skin grain surface needs to be separated from the slush molding mold first, and then it can be adsorbed onto the surface of the casting mold. According to the practice of this utility model, the slush molding mold and the casting mold will interfere with each other. Utility Model Content
[0006] In view of the above problems, the utility model provides an auxiliary positioning device for interior decoration casting edges, including a base, a large forceps, a first profiling block, a second profiling block, a guide column, a hand-wrench clamp and a connecting rod; the center lever of the large forceps is fixed on the base, and the ends of the large forceps are respectively fixed on the two first profiling blocks. When the large forceps move, the two first profiling blocks can be moved closer or farther away, the two second profiling blocks and the two first profiling blocks are arranged in parallel, the second profiling block is fixed with a guide column, the first profiling block is sleeved outside the guide column and slidably cooperates with the guide column, and the first A hand-lever clamp is fixed on the profiling block, and the hand-lever clamp is connected to the second profiling block through a connecting rod. The hand-lever clamp can drive the second profiling block to make the guide column reciprocate on the first profiling block. The utility model has high positioning accuracy and a profiling clamping design, which can accurately fit the slush molded skin on the casting mold. The adjustment is flexible, and the clamping force and clamping stroke can be quantitatively adjusted to adapt to the changes in hardness and thickness of different batches of slush molded skins, thereby improving the applicability and flexibility of the device, realizing complex modeling, and allowing the foamed product to have more complex and varied edge shapes.
[0007] The technical scheme of the utility model is as follows: an auxiliary positioning device for interior decoration casting edge line, comprising: a base, a strong pliers, a first profiling block, a second profiling block, a guide column, a hand lever clamp and a connecting rod;
[0008] The central lever of the powerful pliers is fixed on the base, and the ends of the powerful pliers are respectively fixed on the two first profiling blocks. When the powerful pliers move, the two first profiling blocks can be moved closer or farther away. The two second profiling blocks are arranged in parallel with the two first profiling blocks. A guide column is fixed on the second profiling block. The first profiling block is sleeved outside the guide column and slidably cooperates with the guide column. A hand lever clamp is fixed on the first profiling block. The hand lever clamp is connected to the second profiling block through a connecting rod. The hand lever clamp can drive the second profiling block to make the guide column reciprocate on the first profiling block.
[0009] Furthermore, the distance between the second profiling blocks is 1-10 cm.
[0010] Furthermore, the distance between the first profiling blocks is smaller than the distance between the second profiling blocks.
[0011] Furthermore, a guide sleeve is arranged outside the guide column.
[0012] Furthermore, the powerful pliers and the hand clamp are driven by a cylinder or a motor.
[0013] The beneficial effects of the utility model are:
[0014] 1) High positioning accuracy: The contoured clamping design can accurately fit the slush surface onto the casting mold.
[0015] 2) Flexible adjustment: The clamping force and clamping stroke can be quantitatively adjusted to adapt to the changes in hardness and thickness of the plastic surface of different batches, thereby improving the applicability and flexibility of the device.
[0016] 3) Complex shapes can be achieved: the foamed product can have more complex and varied edge shapes. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram I of the utility model.
[0018] Figure 2 This is schematic diagram II of the utility model.
[0019] Figure 3 It is a schematic diagram of the profiling block and guide of the utility model.
[0020] Figure 4 It is a side sectional view of the utility model.
[0021] In the figure:
[0022] 1 base, 2 first profiling block, 3 second profiling block, 4 guide column, 5 hand lever clamp, 6 connecting rod, 7 powerful pliers, 8 guide sleeve, 9 insert, 10 skin. DETAILED DESCRIPTION
[0023] It should be noted that in the description of the present invention, the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", "clockwise", "counterclockwise", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction.
[0024] In the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connect", "connection", etc. should be understood in a broad sense. For example, "fixed" can be a fixed connection, a detachable connection, or an integral connection; the connection can be a mechanical connection or an electrical connection; the connection can be a direct connection or an indirect connection through an intermediate medium, and can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] An auxiliary positioning device for casting edges of interior decoration comprises a base 1, a strong pliers 7, a first profiling block 2, a second profiling block 3, a guide column 4, a hand clamp 5, a connecting rod 6 and a guide sleeve 8.
[0026] A second profiling block 3 is provided on the base 1, a guide column 4 is fixed on the second profiling block 3, the first profiling block 2 is sleeved outside the guide column 4 and slidably cooperates with the guide column 4, a hand clamp 5 is fixed on the first profiling block 2, the hand clamp 5 is connected to the second profiling block 3 through a connecting rod 6, and the hand clamp 5 can drive the second profiling block 3 to reciprocate on the guide column 4.
[0027] A guide sleeve 8 is disposed outside the guide column 4 .
[0028] The ends of the powerful pliers 7 are fixed on the two first contour blocks 2 respectively.
[0029] There are two second contour blocks 3 which are arranged in parallel on the base 1 .
[0030] The distance between the two second contour blocks 3 is 1-10 cm.
[0031] The powerful pliers 7 and the hand clamp 5 can be driven by a cylinder or a motor to realize automatic production.
[0032] Working order:
[0033] Lay the skin 10 on the casting insert 9;
[0034] Putting the auxiliary device on the epidermis 10;
[0035] Manually clamp the strong forceps 7 to make the first profiling block 2 fit tightly against the upper surface and the side surface of the epidermis 10 and clamp them;
[0036] The inner and outer hand-pull clamps 5 are respectively pulled to move the second contour block 3 downward, so that the lower part of the skin 10 is closely fitted with the lower part of the insert 9 and clamped.
[0037] See Figure 4 When the hand-operated clamp 5 moves, it can move axially relative to the base.
[0038] The segmented and sequential contour clamping design can accurately fit the slush skin onto the casting mold according to the drawing requirements. The device can quantitatively adjust the clamping force and clamping stroke to adapt to the changes in hardness and thickness of different batches of slush skin, so that the foamed product can have more complex and varied ridge shapes.
[0039] First, use a pair of strong pliers to clamp the upper contour block onto the plastic surface so that it fits closely with the upper and side surfaces of the cast insert and is clamped tightly.
[0040] Then use the hand clamp to clamp the lower profiling block in the specified direction, so that the visible ridge area of the skin is accurately and firmly attached to the casting mold. Specifically, if the skin ridge needs to be turned outward, the lower profiling block is clamped from top to bottom, and if the skin needs to be turned inward, the lower profiling block is clamped from bottom to top. The clamping force and clamping stroke can be quantitatively adjusted by adjusting the mechanical limit.
[0041] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any modification, equivalent replacement and improvement made by any technician familiar with the technical field within the technical scope disclosed by the utility model and within the spirit and principle of the utility model shall be covered by the protection scope of the utility model. At the same time, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
Claims
1. An auxiliary positioning device for interior decoration casting edge, characterized in that: include: The invention discloses a base, a large forceps, a first profiling block, a second profiling block, a guide column, a hand lever clamp and a connecting rod; the central lever of the large forceps is fixed on the base, and the ends of the large forceps are respectively fixed on the two first profiling blocks. When the large forceps moves, the two first profiling blocks can be moved closer or farther away, the two second profiling blocks and the two first profiling blocks are arranged in parallel, the second profiling block is fixed with a guide column, the first profiling block is sleeved outside the guide column and slidably cooperates with the guide column, the first profiling block is fixed with a hand lever clamp, the hand lever clamp is connected to the second profiling block through the connecting rod, and the hand lever clamp can drive the second profiling block to make the guide column reciprocate on the first profiling block.
2. The interior decoration pouring edge line auxiliary positioning device according to claim 1, characterized in that: The distance between the second contour blocks is 1-10 cm.
3. The interior decoration casting edge line auxiliary positioning device according to claim 2, characterized in that: The distance between the first contoured blocks is smaller than the distance between the second contoured blocks.
4. The interior decoration casting edge line auxiliary positioning device according to claim 1, characterized in that: A guide sleeve is arranged outside the guide column.
5. The interior decoration casting edge line auxiliary positioning device according to claim 1, characterized in that: The pliers and lever clamps are driven by air cylinders or motors.
Citation Information
Patent Citations
Instrument board foaming mold utensil is spread with epidermis and is put device
CN207172570U