Cooling equipment for antistatic color master batch processing

By designing cooling holes and cooling ring tanks in the masterbatch cooling equipment and injecting cold air with a cooler fan, the problem of color masterbatch bonding into blocks during cooling is solved, which improves cooling efficiency and protects the fan.

CN222571550UActive Publication Date: 2025-03-07ANHUI DUOGUANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421269701.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-07
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

During the cooling process of masterbatches, masterbatches with higher temperatures are prone to collide with each other, causing them to bond into blocks, which are difficult to separate after cooling, and masterbatches in blocks may damage the fan.

Method used

A cooling equipment for anti-static color masterbatch processing is designed, including an extrusion cylinder and a cooling cylinder. The cooling cylinder is equipped with a cooling hole and a cooling ring groove. The cold air is injected through the cooler fan. The cold air is circulated between the cooling hole and the cooling ring groove, so that the cold air is circulated, so as to achieve air-cooled cooling of the extrusion strip.

Benefits of technology

Through the design of cooling holes and cooling ring grooves, the extrusion strips are separated by cold air during cooling, avoiding bonding, improving cooling efficiency, and protecting the fan from damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of color master batch production, and provides cooling equipment for antistatic color master batch processing, which comprises an extrusion cylinder, the outlet end of the extrusion cylinder is in butt joint with a cooling cylinder, the cooling cylinder is formed by bonding a cooling connecting cylinder and a cooling end cylinder, and a plurality of circles of cooling holes are formed in the cooling connecting cylinder and the cooling end cylinder. The cooling holes correspond to the extrusion holes, a plurality of circles of cooling ring grooves are formed in the two straight face side walls of the cooling connecting cylinder and one straight face side wall of the cooling end cylinder, the cooling holes and the cooling ring grooves are formed in a spaced mode and communicate with each other through connecting grooves, and the side wall of the cooling ring groove on the outermost circle communicates with a channel groove. A cooling assembly is installed on the top of the cooling cylinder, and the output end of the cooling assembly communicates with the channel groove. And the air cooler works to inject cold air into the connecting pipe, and the cold air is injected into the channel groove through the channel pipe, so that the cold air enters the cooling holes to cool the extruded strips in the cooling holes, and the cooling efficiency of the extruded strips is further improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of masterbatch production, and in particular relates to cooling equipment for antistatic masterbatch processing. Background Art

[0002] The full name of masterbatch is masterbatch, also called color seed. It is a new type of colorant for polymer materials, also known as pigment preparation. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate obtained by uniformly attaching an extraordinary amount of pigment to the resin. It can be called pigment concentrate, so its coloring power is higher than the pigment itself. When processing, a small amount of masterbatch is mixed with uncolored resin to achieve a colored resin or product with a designed pigment concentration. It is mainly used in plastics. In the production process of masterbatch, the stirred plastic melt needs to be put into an extruder to extrude into strips. After cooling, the plastic strips are cut into shape by a pelletizer.

[0003] The Chinese utility model patent with the announcement number CN208180015U discloses an antistatic masterbatch cooling device, including a machine body, a bellows and a water pipe, a feed port is arranged at the top edge of the machine body, a condenser is connected to the bottom of the feed port, the bellows is fixed to the side of the condenser, the water pipe is arranged on the outside of the condenser, an upper water tank is arranged at one end of the water pipe, a first water inlet pipe is arranged on the water pipe, a lower water tank is installed at the other end of the water pipe, the lower water tank is connected to the water pipe through a second water pump, and a second water inlet pipe is installed at the connection between the water pipe and the lower water tank. The utility model is provided with a fan and a water tank, and the masterbatch is fully cooled by air cooling and water cooling technology. Water inlet pipes are arranged on both water tanks so that water can be recycled.

[0004] However, the above utility model still has some shortcomings:

[0005] During the use of the above-mentioned utility model, the masterbatch to be cooled after cutting is poured into the condenser from the feed port for cooling. The masterbatch with higher temperature is easy to collide with each other when entering the condenser, causing it to stick together and become difficult to separate after cooling. In addition, when passing through the condenser, some of the masterbatch blocks are easy to collide with each other, enter the area where the fan is located through the pipeline, and collide with the fan blades in the fan, causing damage to the fan. Utility Model Content

[0006] The utility model provides a cooling device for processing antistatic masterbatch, aiming to solve the problems mentioned in the above background technology.

[0007] The utility model is achieved in this way: a cooling device for processing antistatic masterbatch comprises an extrusion cylinder, an extrusion mechanism is installed on the extrusion cylinder, and a plurality of extrusion holes are opened on the outlet side wall of the extrusion cylinder, a cooling cylinder is butted at the outlet end of the extrusion cylinder, the cooling cylinder is formed by bonding a cooling connection cylinder and a cooling end cylinder, a plurality of circles of cooling holes are opened in the cooling connection cylinder and the cooling end cylinder, the cooling holes correspond to the extrusion holes, a plurality of circles of cooling ring grooves are opened on two straight side walls of the cooling connection cylinder and a straight side wall of the cooling end cylinder, the cooling holes and the cooling ring grooves are arranged at intervals, and the cooling holes and the cooling ring grooves are connected through connecting grooves, the side walls of the cooling ring grooves of the outermost circle are connected with channel grooves, a cooling assembly is installed on the top of the cooling cylinder, and the output end of the cooling assembly is connected with the channel grooves; in this scheme, the cooling assembly injects cold air into the channel grooves, and under the connecting effect of the connecting grooves and the connecting grooves, the cold air circulates in the cooling ring grooves and the cooling holes to cool the extruded strips.

[0008] Preferably, the cooling holes include cooling hole one, cooling hole two and cooling hole three, the cooling hole one is opened at the axial position of the cooling tube, the cooling hole two is evenly distributed on the periphery of the cooling hole one, and the cooling hole three is evenly distributed on the periphery of the cooling hole two.

[0009] Preferably, the cooling ring groove includes cooling ring groove one, cooling ring groove two and cooling ring groove three, the cooling ring groove one is opened between the cooling hole one and the cooling hole two, the cooling ring groove two is opened between the cooling hole two and the cooling hole three, the cooling ring groove three is opened on the periphery of the cooling hole three, the cooling ring groove one and the cooling ring groove two are connected by a plurality of connecting grooves one, and the cooling ring groove two and the cooling ring groove three are connected by a plurality of connecting grooves two; in this scheme, the cooling ring grooves are connected to each other by connecting grooves to facilitate the circulation of cold air.

[0010] Preferably, the connecting groove includes connecting groove one, connecting groove two and connecting groove three, the cooling ring groove one and the cooling hole one are connected through the connecting groove one, the cooling ring groove one and the cooling ring groove two are both connected through the connecting groove two and the cooling hole two, and the cooling ring groove two and the cooling ring groove three are both connected through the connecting groove three and the cooling hole three; in this scheme, the connection of the connecting grooves allows the cold air in the cooling ring groove to flow to the cooling hole.

[0011] Preferably, the cooling assembly includes an air cooler, which is installed on the top of the cooling cylinder. The output end of the air cooler is connected to a connecting pipe, and the side wall of the connecting pipe and the channel groove are connected through a channel pipe, and the channel pipe is fixedly installed on the top of the cooling cylinder through a mounting plate.

[0012] Preferably, the extrusion cylinder is supported by support legs, and the cooling cylinder is mounted on a movable base via a support base.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The plastic melt extruded from the extrusion barrel by the extrusion mechanism is extruded into strips from the extrusion hole, and several extrusion strips are separated from the extrusion hole and enter the corresponding cooling holes, which separates the extrusion strips from each other, thereby improving the cooling efficiency and preventing them from sticking to each other during the subsequent cooling process, which reduces the cooling efficiency.

[0015] The air cooler injects cold air into the connecting pipe, and then injects it into the channel groove through the channel pipe. Under the action of the connecting groove, the cooling ring groove is filled with cold air, and under the action of the connecting groove, the cold air enters the cooling hole to cool the extruded strip in the cooling hole, thereby further improving the cooling efficiency of the extruded strip. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front view schematic diagram of the utility model;

[0017] Figure 2 It is a front cross-sectional schematic diagram of the extrusion barrel in the utility model;

[0018] Figure 3 It is a front cross-sectional schematic diagram of the cooling cylinder in the utility model;

[0019] Figure 4 It is a side view schematic diagram of the cooling connecting cylinder in the utility model;

[0020] In the figure:

[0021] 1. Extrusion barrel; 2. Feed inlet; 3. Extrusion hole; 4. Extrusion mechanism; 5. Support leg; 6. Cooling barrel; 7. Cooling connecting barrel; 8. Cooling end barrel; 9. Cooling hole one; 10. Cooling hole two; 11. Cooling hole three; 12. Cooling ring groove one; 13. Cooling ring groove two; 14. Cooling ring groove three; 15. Connecting groove one; 16. Connecting groove two; 17. Connecting groove three; 18. Channel groove; 19. Connecting groove one; 20. Connecting groove two; 21. Cooling assembly; 211. Air cooler; 212. Connecting pipe; 213. Channel pipe; 214. Mounting plate; 22. Support base; 23. Mobile base. DETAILED DESCRIPTION

[0022] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0023] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0024] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0025] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] See also Figure 1-4 The utility model provides a technical solution: a cooling device for processing antistatic masterbatch, comprising an extrusion barrel 1, an extrusion mechanism 4 is installed on the extrusion barrel 1, and a plurality of extrusion holes 3 are opened on the outlet side wall of the extrusion barrel 1, and a cooling barrel 6 is connected to the outlet end of the extrusion barrel 1, and the cooling barrel 6 is formed by bonding a cooling connection barrel 7 and a cooling end barrel 8, and a plurality of circles of cooling holes are opened in the cooling connection barrel 7 and the cooling end barrel 8, and the cooling holes and the extrusion holes 3 correspond to each other, and a plurality of circles of cooling ring grooves are opened on the two straight side walls of the cooling connection barrel 7 and one straight side wall of the cooling end barrel 8, and the cooling holes and the cooling ring grooves are arranged at intervals, and the cooling holes and the cooling ring grooves are connected through the connecting grooves, and the side walls of the outermost circle of the cooling ring grooves are connected with a channel groove 18, and a cooling component 21 is installed on the top of the cooling barrel 6, and the output end of the cooling component 21 is connected with the channel groove 18.

[0028] Specifically, a feed port 2 is installed at the top of the extrusion barrel 1, and the plastic melt (masterbatch raw material) enters the extrusion barrel 1 through the feed port 2; the extrusion mechanism 4 is composed of a cylinder and an extrusion plate, and the extrusion plate is connected to the telescopic end of the cylinder. The cylinder pushes the extrusion plate to extrude the plastic melt into strips from the position of the extrusion hole 3, and the extrusion hole 3 is connected to the cooling hole, and the extrusion strip enters the cooling hole from the extrusion hole 3;

[0029] The number and distribution position of the cooling holes on the cooling cylinder 6 are consistent with the number and distribution position of the extrusion holes 3 on the extrusion cylinder 1, and the size of the extrusion holes 3 is smaller than that of the cooling holes, so that the extruded strips can enter the cooling holes from the extrusion holes 3 conveniently; the multiple extruded strips formed from the extrusion holes 3 are separately entered into the corresponding cooling holes for separate cooling, so as to avoid being bonded together during the cooling process;

[0030] The cooling assembly 21 injects cold air into the cooling ring groove and the connecting groove through the channel groove 18, so that the cold air blows and cools the extruded strips placed in the cooling holes, thereby improving the cooling efficiency of the cooling strips.

[0031] Furthermore, the cooling holes include cooling hole one 9 , cooling hole two 10 and cooling hole three 11 . Cooling hole one 9 is opened at the axial position of the cooling tube 6 , cooling hole two 10 is evenly distributed on the periphery of cooling hole one 9 , and cooling hole three 11 is evenly distributed on the periphery of cooling hole two 10 .

[0032] like Figure 3 and Figure 4 As shown, the cooling cylinder 6 is formed by bonding two cooling connecting cylinders 7 and two cooling end cylinders 8, wherein the grooves are connected to each other;

[0033] The cooling hole 19 is opened at the center of the cooling tube 6. Eight cooling holes 2 10 are opened on the periphery of the cooling hole 19. The interval between every two adjacent cooling holes 2 10 is 45°. Twelve cooling holes 3 11 are opened on the periphery of the cooling hole 2 10. The interval between every two adjacent cooling holes 3 11 is 30°.

[0034] Furthermore, the cooling ring groove includes a cooling ring groove 12, a cooling ring groove 2 13 and a cooling ring groove 3 14. The cooling ring groove 12 is opened between the cooling hole 19 and the cooling hole 2 10. The cooling ring groove 2 13 is opened between the cooling hole 2 10 and the cooling hole 3 11. The cooling ring groove 3 14 is opened on the periphery of the cooling hole 3 11. The cooling ring groove 12 and the cooling ring groove 2 13 are connected by a plurality of connecting grooves 19, and the cooling ring groove 2 13 and the cooling ring groove 3 14 are connected by a plurality of connecting grooves 20.

[0035] Specifically, a channel groove 18 is provided at the top of the cooling connecting tube 7 and the cooling end tube 8, and the channel groove 18 is connected to the cooling ring groove three 14; the air circulation between the cooling ring groove one 12 and the cooling ring groove two 13 is transmitted through the connecting groove one 19, and the air circulation between the cooling ring groove two 13 and the cooling ring groove three 14 is transmitted through the connecting groove two 20. By injecting cold air into the channel groove 18, with the help of the connecting function of the connecting groove, cold air circulates in the cooling ring grooves to ensure the cooling effect.

[0036] Furthermore, the connecting grooves include connecting groove one 15, connecting groove two 16 and connecting groove three 17, the cooling ring groove one 12 and the cooling hole one 9 are connected through the connecting groove one 15, the cooling ring groove one 12 and the cooling ring groove two 13 are connected to the cooling hole two 10 through the connecting groove two 16, and the cooling ring groove two 13 and the cooling ring groove three 14 are connected to the cooling hole three 11 through the connecting groove three 17.

[0037] Specifically, the cold air in the cooling ring groove three 14 is injected into the cooling hole three 11 through the connecting groove three 17, the cold air in the cooling ring groove two 13 is injected into the cooling hole two 10 through the connecting groove two 16, and the cold air in the cooling ring groove one 12 is injected into the cooling hole one 9 through the connecting groove one 15, thereby realizing wind cooling of the extruded strips in each cooling hole.

[0038] Furthermore, the cooling assembly 21 includes an air cooler 211, which is installed on the top of the cooling cylinder 6. The output end of the air cooler 211 is connected to a connecting pipe 212. The side wall of the connecting pipe 212 and the channel groove 18 are connected through a channel pipe 213. The channel pipe 213 is fixedly installed on the top of the cooling cylinder 6 through a mounting plate 214.

[0039] Specifically, the mounting plate 214 is fixed to the side wall of the channel tube 213, and the mounting plate 214 is fixed to the top of the cooling cylinder 6 by bolts. The air cooler 211 injects cold air into the connecting tube 212, and injects it into the channel groove 18 through the channel tube 213, so as to inject cold air into the cooling hole to achieve a cooling effect;

[0040] In addition, the cooling cylinder 6 can be made of a material with good thermal conductivity, which can further improve the cooling effect.

[0041] Furthermore, the extrusion cylinder 1 is supported by the support legs 5 , and the cooling cylinder 6 is installed on the movable base 23 through the support base 22 .

[0042] Specifically, the operator moves the cooling cylinder 6 by moving the base 23, and moves the cooling cylinder 6 close to the extrusion hole 3, so that a certain gap is left between the extrusion hole 3 and the cooling hole, which is convenient for the operator to cut the extruded strip with a cutter.

[0043] Working principle and use process of the utility model: After the utility model is installed, the extrusion mechanism 4 extrude the plastic melt in the extrusion barrel 1 and extrude it into shape through the extrusion hole 3, and each extrusion strip enters the corresponding extrusion hole 3 to avoid mutual adhesion;

[0044] The air cooler 211 injects cold air into the connecting pipe 212, and then injects it into the channel groove 18 through the channel pipe 213. Under the action of the connecting groove, the cooling ring groove is filled with cold air, and under the action of the connecting groove, the cold air enters the cooling hole to cool the extruded strips in the cooling hole, thereby accelerating the cooling efficiency of the extruded strips and facilitating the cooled extruded strips to enter the subsequent pelletizing process.

[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A cooling device for antistatic masterbatch processing, characterized in that: The invention comprises an extrusion barrel (1), wherein an extrusion mechanism (4) is installed on the extrusion barrel (1), and a plurality of extrusion holes (3) are provided on the outlet side wall of the extrusion barrel (1), and a cooling barrel (6) is connected to the outlet end of the extrusion barrel (1), and the cooling barrel (6) is formed by bonding a cooling connection barrel (7) and a cooling end barrel (8), and a plurality of circles of cooling holes are provided in the cooling connection barrel (7) and the cooling end barrel (8), and the cooling holes correspond to the extrusion holes (3), and a plurality of circles of cooling ring grooves are provided on the two straight side walls of the cooling connection barrel (7) and one straight side wall of the cooling end barrel (8), and the cooling holes and the cooling ring grooves are arranged at intervals, and the cooling holes and the cooling ring grooves are connected through a connecting groove, and the side wall of the outermost circle of the cooling ring groove is connected with a channel groove (18), and a cooling component (21) is installed on the top of the cooling barrel (6), and the output end of the cooling component (21) is connected with the channel groove (18).

2. The cooling device for antistatic masterbatch processing according to claim 1, characterized in that: The cooling holes include cooling hole one (9), cooling hole two (10) and cooling hole three (11); the cooling hole one (9) is opened at the axial center position of the cooling tube (6); the cooling hole two (10) is evenly distributed on the periphery of the cooling hole one (9); and the cooling hole three (11) is evenly distributed on the periphery of the cooling hole two (10).

3. The cooling device for antistatic masterbatch processing according to claim 2, characterized in that: The cooling ring groove comprises a cooling ring groove one (12), a cooling ring groove two (13) and a cooling ring groove three (14); the cooling ring groove one (12) is opened between the cooling hole one (9) and the cooling hole two (10); the cooling ring groove two (13) is opened between the cooling hole two (10) and the cooling hole three (11); the cooling ring groove three (14) is opened on the periphery of the cooling hole three (11); the cooling ring groove one (12) and the cooling ring groove two (13) are connected by a plurality of connecting grooves one (19); the cooling ring groove two (13) and the cooling ring groove three (14) are connected by a plurality of connecting grooves two (20).

4. The cooling device for antistatic masterbatch processing as claimed in claim 3, characterized in that: The connecting grooves include connecting groove one (15), connecting groove two (16) and connecting groove three (17); the cooling ring groove one (12) and the cooling hole one (9) are connected via the connecting groove one (15); the cooling ring groove one (12) and the cooling ring groove two (13) are connected via the connecting groove two (16) and the cooling hole two (10); the cooling ring groove two (13) and the cooling ring groove three (14) are connected via the connecting groove three (17) and the cooling hole three (11).

5. The cooling device for antistatic masterbatch processing according to claim 1, characterized in that: The cooling assembly (21) comprises an air cooler (211), which is installed on the top of the cooling cylinder (6); the output end of the air cooler (211) is connected to a connecting pipe (212); the side wall of the connecting pipe (212) and the channel groove (18) are connected via a channel pipe (213); and the channel pipe (213) is fixedly installed on the top of the cooling cylinder (6) via a mounting plate (214).

6. The cooling device for antistatic masterbatch processing according to claim 1, characterized in that: The extrusion cylinder (1) is supported by support legs (5), and the cooling cylinder (6) is installed on a movable base (23) via a support base (22).

Citation Information

Patent Citations

  • Antistatic masterbatch cooling device

    CN208180015U