Scraper transmission device frame
By designing the scraper transmission frame, including a reasonably arranged head frame and protective mechanism, the problem of mechanical structure damage when material is blanked is solved, and the effect of convenient maintenance and extending the equipment life is achieved.
Patent Information
- Application Number
- CN202420620498.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-28
AI Technical Summary
Existing scrapers are prone to damage important mechanical structures when blanking materials, and are complex in maintenance, which affects the service life of the equipment.
A scraper transmission frame is designed, including a head frame, a head wheel shaft group and a protective mechanism. The head frame is reasonably arranged by the side baffle, front baffle and support beam, and is equipped with protective mechanisms such as transition plates, sprocket guards and coal-reverse plates to prevent damage to the structure when the material is blanked.
It effectively prevents damage to mechanical structure caused by material blanking, facilitates replacement and maintenance, simplifies the maintenance process, and extends the service life of the equipment.
Smart Images

Figure CN222573323U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of design, manufacture and processing of scraper conveyor components, and in particular to a transmission device frame of a scraper conveyor. Background Art
[0002] Scraper is the most frequently used transportation equipment in coal mines and coal preparation systems. It is also widely used in mining, coal, chemical, electric power and other industries. It is suitable for conveying powder, granular, small block and mixed materials with a temperature below 300°C. It can be conveyed mainly horizontally or inclined, with a maximum conveying inclination angle of 20 degrees.
[0003] The existing scraper conveyor model structural design is used for the special working condition of vertical material falling above the scraper conveyor head. When the material falls downward from the top of the machine head, the material will damage the frame, derailleur, transition plate and other structures, and even cause deformation and damage to the frame.
[0004] Therefore, it is necessary to design a scraper conveyor transmission device frame to protect the important structure of the machine head. Summary of the invention
[0005] The technical problem to be solved by the utility model is to provide a scraper conveyor transmission device frame, which prevents damage to important mechanical structures caused by falling materials by reasonably arranging the head frame and its internal structure and setting a protective mechanism, facilitates replacement and maintenance, simplifies the maintenance process, and prolongs the service life of the equipment.
[0006] The utility model provides a scraper transmission device frame, comprising a head frame, a head wheel shaft group and a protection mechanism, wherein:
[0007] The head frame includes a base, with side baffles provided on both sides of the base, and a front baffle provided at one end of the base;
[0008] The head wheel shaft assembly includes a group of bearing seats arranged on the outside of the side baffle, the head spindle passes through the side baffle and is arranged on the bearing seats, and a group of sprockets are arranged on the head spindle, and the sprockets are arranged on the inside of the side baffle;
[0009] The protection mechanism includes a group of support beams arranged between the side baffles, the two ends of the support beams are respectively installed on the inner side of the side baffles, a group of transition plates are arranged vertically on the upper side of the support beams, the other end of the transition plate is arranged above the main shaft of the machine head and a gap is left, and a sprocket protective cover is provided on the inner side of the upper part of the side baffle.
[0010] Preferably, the transition plate comprises a horizontal section and an inclined section, the horizontal section is mounted on the support beam, and the inclined section is located above the main shaft.
[0011] Preferably, an upper cover plate is connected between the tops of the two side baffles, the upper cover plate is in an inverted "V" shape, and a material drop opening is provided in the middle thereof.
[0012] Preferably, a plurality of ribs are provided on the lower side of the sprocket guard.
[0013] Preferably, an anti-coal plate is obliquely arranged on the inner side of the front baffle, and a buffer spring is provided between the anti-coal plate and the front baffle.
[0014] Working principle of the utility model: The transmission device frame of the scraper conveyor of the utility model is mainly used for the special working condition of vertical material falling above the head of the scraper conveyor. Two support beams with bevels are used in the frame of the head of the scraper conveyor, and the left and right transition plates are assembled on the upper part of the support beams. The front ends of the left and right transition plates are obliquely placed on the upper end of the main shaft and leave appropriate gaps, which simplifies the complex structure and facilitates later replacement and maintenance. In addition, in order to prevent the material from getting stuck in the sprocket socket during the operation of the equipment, sprocket protection devices are designed on the side baffles on the left and right sides, and supported by ribs. An anti-coal plate is designed on the front baffle to prevent the material from being piled up in the transmission device frame. A spring is set between the anti-coal plate and the front baffle as a buffer to reduce hard mechanical impact. In addition, an upper cover plate with a 15° inclination is added above the transmission device frame as a dust cover to prevent dust from flying.
[0015] Beneficial effects of the utility model: the scraper conveyor transmission device frame of the utility model reasonably arranges the head frame and its internal structure and sets a protective mechanism to prevent damage to important mechanical structures caused by falling materials, facilitates replacement and maintenance, simplifies the maintenance process, and prolongs the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a top view of the frame structure of the scraper conveyor transmission device of the utility model;
[0017] Figure 2 It is a front view of the frame structure of the scraper conveyor transmission device of the utility model;
[0018] Figure 3 It is a left view of the frame structure of the scraper conveyor transmission device of the utility model.
[0019] In the figure: head frame 1, base 11, side baffle 12, front baffle 13, anti-coal plate 14; head wheel shaft group 2, bearing seat 21, head main shaft 22, sprocket 23; protection mechanism 3, support beam 31, transition plate 32, horizontal section 32-1, inclined section 32-2, sprocket protection cover 33, upper cover plate 34, blanking port 35, rib plate 36. DETAILED DESCRIPTION
[0020] In order to make the technical solution of the present utility model easier to understand, the technical solution of the present utility model is now clearly and completely described in the form of specific embodiments in combination with the accompanying drawings.
[0021] Embodiment 1:
[0022] like Figures 1 to 3 As shown, the scraper transmission device frame of this embodiment includes a head frame 1, a head wheel shaft group 2 and a protection mechanism 3, wherein:
[0023] The head frame 1 includes a base 11, side baffles 12 are respectively provided on both sides of the base 11, and a front baffle 13 is provided at one end of the base 11;
[0024] The head wheel shaft assembly 2 includes a group of bearing seats 21 arranged on the outside of the side baffle 12, the head spindle 22 passes through the side baffle 12 and is arranged on the bearing seat 21, and a group of sprockets 23 are arranged on the head spindle 22, and the sprockets 23 are arranged on the inside of the side baffle 12;
[0025] The protection mechanism 3 includes a group of support beams 31 arranged between the side baffles 12, and the two ends of the support beams 31 are respectively installed on the inner side of the side baffles 12. A group of transition plates 32 are arranged vertically on the upper side of the support beams 31. The other end of the transition plate 32 is arranged above the head spindle 22 and leaves a gap. A sprocket protective cover 33 is provided on the inner side of the upper part of the side baffle 12.
[0026] Embodiment 2:
[0027] like Figures 1 to 3 As shown, the scraper transmission device frame of this embodiment includes a head frame 1, a head wheel shaft group 2 and a protection mechanism 3, wherein:
[0028] The head frame 1 includes a base 11, with side baffles 12 provided on both sides of the base 11, and a front baffle 13 provided at one end of the base 11;
[0029] The head wheel shaft assembly 2 includes a group of bearing seats 21 arranged on the outside of the side baffle 12, the head spindle 22 passes through the side baffle 12 and is arranged on the bearing seat 21, and a group of sprockets 23 are arranged on the head spindle 22, and the sprockets 23 are arranged on the inside of the side baffle 12;
[0030] The protection mechanism 3 includes a group of support beams 31 arranged between the side baffles 12, and the two ends of the support beams 31 are respectively installed on the inner side of the side baffles 12. A group of transition plates 32 are arranged vertically on the upper side of the support beams 31. The other end of the transition plate 32 is arranged above the head spindle 22 and leaves a gap. A sprocket protective cover 33 is provided on the inner side of the upper part of the side baffle 12.
[0031] The transition plate 32 includes a horizontal section 32 - 1 and an inclined section 32 - 2 . The horizontal section 32 - 1 is installed on the support beam 31 , and the inclined section 32 - 2 is located above the main shaft.
[0032] An upper cover plate 34 is connected between the tops of the two side baffles 12. The upper cover plate 34 is in an inverted "V" shape, and a material drop opening 35 is provided in the middle thereof.
[0033] A plurality of ribs 36 are provided on the lower side of the sprocket guard 33 .
[0034] A coal-repelling plate 14 is obliquely arranged inside the front baffle 13 , and a buffer spring 15 is arranged between the coal-repelling plate 14 and the front baffle 13 .
[0035] It should be noted that the embodiments described herein are only partial embodiments of the present invention, rather than all implementations of the present invention, and the embodiments are only exemplary, and their role is only to provide a more intuitive and clear way to understand the content of the present invention, rather than to limit the technical solutions described in the present invention. Without departing from the concept of the present invention, all other implementation methods that ordinary technicians in the field can think of without creative work, and other simple replacements and various changes to the technical solutions of the present invention, all belong to the protection scope of the present invention.
Claims
1. A scraper transmission device frame, characterized in that: It comprises a head frame (1), a head wheel shaft assembly (2) and a protection mechanism (3), wherein: The head frame (1) comprises a base (11), side baffles (12) are respectively provided on both sides of the base (11), and a front baffle (13) is provided at one end of the base (11); The head wheel shaft assembly (2) comprises a group of bearing seats (21) arranged on the outside of the side baffle (12); the head spindle (22) passes through the side baffle (12) and is arranged on the bearing seat (21); the head spindle (22) is provided with a group of sprockets (23); and the sprockets (23) are arranged on the inside of the side baffle (12); The protection mechanism (3) comprises a group of support beams (31) arranged between the side baffles (12), the two ends of the support beams (31) are respectively installed on the inner side of the side baffles (12), a group of transition plates (32) are arranged vertically on the upper side of the support beams (31), the other end of the transition plate (32) is arranged above the machine head spindle (22) with a gap, and a sprocket protection cover (33) is arranged on the inner side of the upper part of the side baffles (12).
2. The scraper conveyor transmission device frame according to claim 1, characterized in that: The transition plate (32) comprises a horizontal section (32-1) and an inclined section (32-2); the horizontal section (32-1) is installed on the support beam (31), and the inclined section (32-2) is located above the main shaft.
3. The scraper conveyor transmission device frame according to claim 1, characterized in that: An upper cover plate (34) is connected between the tops of the two side baffles (12); the upper cover plate (34) is in an inverted "V" shape and a material drop opening (35) is provided in the middle thereof.
4. The scraper conveyor transmission device frame according to claim 1, characterized in that: A plurality of ribs (36) are provided on the lower side of the sprocket protective cover (33).
5. The scraper conveyor transmission device frame according to claim 1, characterized in that: A coal-repelling plate (14) is obliquely arranged inside the front baffle (13), and a buffer spring (15) is arranged between the coal-repelling plate (14) and the front baffle (13).