Automatic adjusting rigging tension controller

By automatically adjusting the rigging tension controller, the tension is adjusted by using hydraulic cylinders and pulleys, and combined with buffering and limiting mechanisms, the problem of difficult adjustment of the rigging tension is solved, achieving convenient adjustment and high practicality.

CN222574042UActive Publication Date: 2025-03-07QIDONG ZHANGDAXIN METAL PROD CO LTD
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Patent Information

Application Number
CN202420605013.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-07
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The tension of existing rigging is generally fixed and difficult to adjust, resulting in frequent replacement of rigging of different specifications when changing the hoisting environment and space, which wastes time and labor and reduces practicality.

Method used

It provides an automatic adjustment rigging tension controller, including hydraulic cylinder, mounting frame, pulley, buffer assembly and limiting mechanism, control the movement of the mounting frame and pulley through hydraulic cylinder, adjust the tension of the traction rope, and improve stability and limiting effect through buffer assembly and limiting mechanism.

Benefits of technology

It realizes convenient adjustment of rigging tension, adapts to the lifting needs of different gravity, avoids equipment damage, reduces vibration, and improves practicality and stability.

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Abstract

The utility model relates to an automatic adjusting rigging tension controller which comprises a positioning seat, a mounting box arranged at the bottom of the positioning seat, a fixed pulley fixedly connected to the top of the mounting box, a traction rope in transmission connection with the exterior of the fixed pulley and a hook fixedly connected to the exterior of the traction rope. Two tension adjusting mechanisms extending to the outside of the mounting box are arranged in the mounting box, a buffering assembly used for conducting buffering treatment on the fixed pulley is arranged at the top of the mounting box, and each tension adjusting mechanism comprises a hydraulic cylinder fixedly mounted in the mounting box; and the output end of the hydraulic cylinder is fixedly connected with a mounting frame. According to the automatic adjusting rigging tension controller, the two hydraulic cylinders are started through the controller to stretch out and draw back, and the two mounting frames drive the pulleys to move left and right, so that the tension of a traction rope is convenient to adjust, the automatic adjusting rigging tension controller adapts to hoisting of heavy objects with different gravities, and possible damage to equipment in the hoisting process is also avoided; and the advantages of convenience in tension adjustment and high practicability are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rigging, in particular to a controller for automatically adjusting the tension of rigging. Background Art

[0002] There are two main types of rigging: metal rigging and synthetic fiber rigging. Rigging refers to the equipment used with ropes and cables, such as hooks, relaxers, rope clamps, thimbles, shackles, etc., collectively known as rigging. Some people also classify ropes as rigging. There are two main types of rigging: metal rigging and synthetic fiber rigging. It is a general term for masts, crossbars, sail feet, gaff and all ropes, chains and the tools used to operate them.

[0003] An automatic rigging tension controller is required during the use of rigging. After searching, it is found that the tension of the rigging in the prior art is generally fixed and difficult to adjust. When the lifting environment and space change, rigging of different specifications needs to be reused, and rigging of different specifications needs to be frequently replaced, which is very time-consuming and labor-intensive, thereby reducing the practicality of the rigging and failing to meet the use requirements. When lifting heavy objects, the lifting rigging will swing due to the inertia of the heavy objects themselves. It is necessary to adjust the tension of the lifting rigging to disperse the energy to both sides of the rigging as much as possible to achieve the purpose of adjusting the tension and protection. Therefore, an automatic rigging tension controller is proposed to solve the above-mentioned problems. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides an automatic rigging tension controller, which has the advantages of easy tension adjustment and strong practicality. It solves the problem that the tension of the rigging in the existing technology is generally fixed and difficult to adjust. When the lifting environment and space change, rigging of different specifications need to be reused, and rigging of different specifications needs to be frequently replaced, which is very time-consuming and labor-intensive, thereby reducing the practicality of the rigging and failing to meet usage needs.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatically adjustable rigging tension controller, comprising a positioning seat, an installation box arranged at the bottom of the positioning seat, a fixed pulley fixedly connected to the top of the installation box, a traction rope transmission-connected to the outside of the fixed pulley, and a hook fixedly connected to the outside of the traction rope, the interior of the installation box is provided with two tension adjustment mechanisms extending to the outside thereof, and the top of the installation box is provided with a buffer assembly for buffering the fixed pulley;

[0006] The tension adjustment mechanism includes a hydraulic cylinder fixedly installed inside the installation box, the output end of the hydraulic cylinder is fixedly connected to a mounting frame, the interior of the mounting frame is rotatably connected to a pulley, and the traction rope is transmission-connected to the outside of the pulley;

[0007] The buffer assembly includes a sleeve fixedly connected to the top of the mounting box, a mounting block fixedly connected to the inner bottom wall of the sleeve, an elastic telescopic rod fixedly connected to the top of the mounting block, the elastic telescopic rod fixedly connected to the top of the connecting block, a telescopic block extending to the outside of the sleeve fixedly connected to the top of the connecting block, a connecting rod fixedly connected to the top of the telescopic block, a spring fixedly connected between the mounting block and the connecting block, and the fixed pulley is arranged on the top of the connecting rod.

[0008] Furthermore, the two hydraulic cylinders are symmetrically distributed inside the installation box, and a mounting seat adapted to the hydraulic cylinders is fixedly installed inside the installation box.

[0009] Furthermore, the mounting block and the connecting block are both solid cuboids, and the spring is connected to the outside of the elastic telescopic rod.

[0010] Furthermore, a moving opening adapted to the telescopic block is provided inside the sleeve, and the outer diameter of the telescopic block is adapted to the inner diameter of the moving opening.

[0011] Furthermore, the outer portion of the fixed pulley is rotatably connected to a rotating frame, and the connecting rod is fixedly connected to the bottom of the rotating frame.

[0012] Furthermore, the left and right sides of the outside of the connecting block are fixedly connected with sliders extending into the interior of the sleeve, and the interior of the sleeve is provided with a sliding groove adapted to the slider, and the slider and the sliding groove are slidably connected.

[0013] Furthermore, a limiting mechanism for limiting the traction rope is provided on the outside of the installation box, and the limiting mechanism includes a fixed plate fixedly connected to the bottom of the installation box, an electric push rod is fixedly connected to the outside of the fixed plate, and a limiting seat is fixedly connected to the output end of the electric push rod, and the traction rope is slidably connected to the inside of the limiting seat.

[0014] Furthermore, four fixing columns are fixedly connected between the positioning seat and the installation box, and the four fixing columns are distributed in a rectangular shape between the positioning seat and the installation box.

[0015] Compared with the prior art, the present invention provides an automatic rigging tension controller, which has the following beneficial effects:

[0016] 1. The automatic rigging tension controller starts the extension and retraction of two hydraulic cylinders through the controller. The extension and retraction of the two hydraulic cylinders drive the two mounting frames to move left and right, and the two mounting frames drive the pulleys to move left and right. The left and right movement of the pulleys facilitates the adjustment of the tension of the traction rope, thereby adapting to the lifting of heavy objects with different gravities and avoiding possible damage to the equipment during the lifting process, achieving the advantages of easy tension adjustment and strong practicality.

[0017] 2. The automatic rigging tension controller is equipped with elastic telescopic rods and springs, so that the fixed pulley can effectively play a shock-absorbing and buffering role when transmitting the traction rope, avoiding large vibrations during the lifting and placement of the equipment. The stability of the fixed pulley during buffering is improved by setting sliders and slide grooves. The electric push rod is activated by the controller to extend and retract, and the electric push rod extends and retracts to drive the limit seat to move left and right, which is convenient for limiting the traction rope after the tension is adjusted, avoiding large shaking when the traction rope drives the hook and heavy objects to move, thereby achieving the advantage of strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0019] Figure 2 This is a cross-sectional view of the structure of the buffer assembly of the utility model;

[0020] Figure 3 This is a structural front view of the limiting mechanism of the utility model.

[0021] In the figure: 1 positioning seat, 2 mounting box, 3 fixed pulley, 4 traction rope, 5 hook, 6 tension adjustment mechanism, 61 hydraulic cylinder, 62 mounting frame, 63 pulley, 7 buffer assembly, 71 sleeve, 72 mounting block, 73 elastic telescopic rod, 74 connecting block, 75 spring, 76 telescopic block, 77 connecting rod, 78 slider, 8 limit mechanism, 81 fixing plate, 82 electric push rod, 83 limit seat, 9 fixing column. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-3 The automatic rigging tension controller in this embodiment includes a positioning seat 1, an installation box 2 arranged at the bottom of the positioning seat 1, a fixed pulley 3 fixedly connected to the top of the installation box 2, a traction rope 4 transmission-connected to the outside of the fixed pulley 3 and a hook 5 fixedly connected to the outside of the traction rope 4. The interior of the installation box 2 is provided with two tension adjustment mechanisms 6 extending to the outside thereof, and the top of the installation box 2 is provided with a buffer assembly 7 for buffering the fixed pulley 3. The tension adjustment mechanism 6 includes a hydraulic cylinder 61 fixedly installed inside the installation box 2, and a mounting frame 62 is fixedly connected to the output end of the hydraulic cylinder 61. The interior of the mounting frame 62 is rotatably connected to a pulley 63, and the traction rope 4 is transmission-connected to the outside of the pulley 63.

[0024] The controller starts the extension and retraction of the two hydraulic cylinders 61, which drives the two mounting frames 62 to move left and right. The two mounting frames 62 drive the pulley 63 to move left and right. The left and right movement of the pulley 63 facilitates the adjustment of the tension of the traction rope 4, thereby adapting to the lifting of heavy objects with different gravities, and avoiding possible damage to the equipment during the lifting process, thereby achieving the advantages of easy tension adjustment and strong practicality.

[0025] The two hydraulic cylinders 61 are symmetrically distributed inside the installation box 2 , and a mounting seat adapted to the hydraulic cylinders 61 is fixedly installed inside the installation box 2 .

[0026] In addition, the opening of the hook 5 is rotatably connected to an elastic buckle. The hook 5 belongs to conventional technology known to the public in the prior art, so its specific structure and working principle will not be described in detail in this article.

[0027] In this embodiment, the buffer assembly 7 includes a sleeve 71 fixedly connected to the top of the installation box 2, a mounting block 72 fixedly connected to the inner bottom wall of the sleeve 71, an elastic telescopic rod 73 fixedly connected to the top of the mounting block 72, a connecting block 74 fixedly connected to the top of the elastic telescopic rod 73, a telescopic block 76 extending to the outside of the sleeve 71 fixedly connected to the top of the connecting block 74, a connecting rod 77 fixedly connected to the top of the telescopic block 76, a spring 75 fixedly connected between the mounting block 72 and the connecting block 74, and the fixed pulley 3 is arranged on the top of the connecting rod 77. By providing the elastic telescopic rod 73 and the spring 75, the fixed pulley 3 effectively plays a shock-absorbing and buffering role when transmitting the traction rope 4, thereby preventing large vibrations from occurring during the lifting and placement of the equipment.

[0028] The mounting block 72 and the connecting block 74 are both solid rectangular parallelepipeds, and the spring 75 is connected to the outside of the elastic telescopic rod 73 .

[0029] Specifically, the sleeve 71 has a movable opening adapted to the telescopic block 76, and the outer diameter of the telescopic block 76 is adapted to the inner diameter of the movable opening. The fixed pulley 3 is externally rotatably connected to a rotating frame, and a connecting rod 77 is fixedly connected to the bottom of the rotating frame.

[0030] In addition, the left and right sides of the connecting block 74 are fixedly connected to sliders 78 extending into the interior of the sleeve 71. The interior of the sleeve 71 is provided with a sliding groove that is compatible with the sliders 78. The sliders 78 and the sliding groove are slidably connected. The provision of the sliders 78 and the sliding groove improves the stability of the fixed pulley 3 during buffering.

[0031] In this embodiment, a limiting mechanism 8 for limiting the position of the traction rope 4 is provided on the outside of the installation box 2. The limiting mechanism 8 includes a fixing plate 81 fixedly connected to the bottom of the installation box 2. An electric push rod 82 is fixedly connected to the outside of the fixing plate 81. A limiting seat 83 is fixedly connected to the output end of the electric push rod 82. The traction rope 4 is slidably connected to the inside of the limiting seat 83. The electric push rod 82 is activated by the controller to extend and retract, and the electric push rod 82 extends and retracts to drive the limiting seat 83 to move left and right, thereby facilitating the limiting processing of the traction rope 4 after the tension is adjusted, and preventing the traction rope 4 from shaking significantly when driving the hook 5 and the heavy object to move, thereby achieving the advantage of strong practicality.

[0032] In this embodiment, four fixing columns 9 are fixedly connected between the positioning base 1 and the installation box 2 . The four fixing columns 9 are distributed between the positioning base 1 and the installation box 2 in a rectangular shape.

[0033] The working principle of the above embodiment is:

[0034] When in use, the two hydraulic cylinders 61 are activated by the controller to extend and retract, and the extension and retraction of the two hydraulic cylinders 61 drive the two mounting frames 62 to move left and right, and the two mounting frames 62 drive the pulley 63 to move left and right. The left and right movement of the pulley 63 adjusts the tension of the traction rope 4, thereby adapting to the lifting of heavy objects with different gravities, and also avoiding possible damage to the equipment during the lifting process. By setting the elastic telescopic rod 73 and the spring 75, the fixed pulley 3 effectively plays a shock-absorbing and buffering role when transmitting the traction rope 4, avoiding large vibrations of the equipment during the lifting and placement process, and by setting the slider 78 and the slide groove, the fixed pulley 3 can be stably buffered; when limiting the traction rope 4, the electric push rod 82 is activated by the controller to extend and retract, and the electric push rod 82 extends and retracts to drive the limit seat 83 to move left and right, thereby limiting the traction rope 4 after the tension is adjusted.

[0035] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the present invention is controlled by the controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. In addition, the present invention is mainly used to protect mechanical devices, so the control method and circuit connection are no longer explained in detail in the present invention. The device is powered by an external power supply.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Automatically adjust the rigging tension controller, characterized by: The invention comprises a positioning seat (1), an installation box (2) arranged at the bottom of the positioning seat (1), a fixed pulley (3) fixedly connected to the top of the installation box (2), a traction rope (4) transmission-connected to the outside of the fixed pulley (3), and a hook (5) fixedly connected to the outside of the traction rope (4); the installation box (2) is provided with two tension adjustment mechanisms (6) extending to the outside thereof; the top of the installation box (2) is provided with a buffer component (7) for buffering the fixed pulley (3); The tension adjustment mechanism (6) comprises a hydraulic cylinder (61) fixedly mounted inside the mounting box (2); a mounting frame (62) is fixedly connected to the output end of the hydraulic cylinder (61); a pulley (63) is rotatably connected inside the mounting frame (62); and the traction rope (4) is transmission-connected to the outside of the pulley (63); The buffer assembly (7) comprises a sleeve (71) fixedly connected to the top of the installation box (2); a mounting block (72) is fixedly connected to the inner bottom wall of the sleeve (71); an elastic telescopic rod (73) is fixedly connected to the top of the mounting block (72); a connecting block (74) is fixedly connected to the top of the elastic telescopic rod (73); a telescopic block (76) extending to the outside of the sleeve (71) is fixedly connected to the top of the connecting block (74); a connecting rod (77) is fixedly connected to the top of the telescopic block (76); a spring (75) is fixedly connected between the mounting block (72) and the connecting block (74); and the fixed pulley (3) is arranged on the top of the connecting rod (77).

2. The automatic rigging tension controller according to claim 1, characterized in that: The two hydraulic cylinders (61) are symmetrically distributed inside the installation box (2), and a mounting seat matching the hydraulic cylinders (61) is fixedly installed inside the installation box (2).

3. The automatic rigging tension controller according to claim 1, characterized in that: The mounting block (72) and the connecting block (74) are both solid rectangular parallelepipeds, and the spring (75) is connected around the outside of the elastic telescopic rod (73).

4. The automatic rigging tension controller according to claim 1, characterized in that: The sleeve (71) is provided with a moving opening adapted to the telescopic block (76) inside, and the outer diameter of the telescopic block (76) is adapted to the inner diameter of the moving opening.

5. The automatic rigging tension controller according to claim 1, characterized in that: The fixed pulley (3) is externally rotatably connected to a rotating frame, and the connecting rod (77) is fixedly connected to the bottom of the rotating frame.

6. The automatic rigging tension controller according to claim 1, characterized in that: The left and right sides of the outside of the connecting block (74) are fixedly connected with sliding blocks (78) extending into the inside of the sleeve (71); a sliding groove matching the sliding block (78) is provided inside the sleeve (71); and the sliding block (78) and the sliding groove are slidably connected.

7. The automatic rigging tension controller according to claim 1, characterized in that: A limiting mechanism (8) for limiting the position of the traction rope (4) is arranged outside the installation box (2), and the limiting mechanism (8) comprises a fixing plate (81) fixedly connected to the bottom of the installation box (2), an electric push rod (82) is fixedly connected to the outside of the fixing plate (81), a limiting seat (83) is fixedly connected to the output end of the electric push rod (82), and the traction rope (4) is slidably connected to the inside of the limiting seat (83).

8. The automatic rigging tension controller according to claim 1, characterized in that: Four fixing columns (9) are fixedly connected between the positioning seat (1) and the installation box (2); the four fixing columns (9) are distributed in a rectangular shape between the positioning seat (1) and the installation box (2).