Alloy auxiliary material supplementing device for argon station
By designing an automatic alloy auxiliary material addition device for argon station, the safety hazards existing in traditional manual operation in high pressure and high temperature environments are solved, and a more efficient and safer operating process is achieved.
Patent Information
- Application Number
- CN202420339121.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-02-23
AI Technical Summary
There are safety risks in traditional argon station replenishing alloy auxiliary materials. Manual operation in high pressure and high temperature environments can easily lead to the risk of scalding.
A kind of alloy auxiliary material supplementation device is designed, using auxiliary material plates, sliding blocks, reciprocating mechanisms and pouring mechanisms to automatically add alloy auxiliary materials through mechanical structures to avoid manual direct operation.
The automatic addition of alloy auxiliary materials is realized, the production efficiency is improved, the labor intensity of workers is reduced, the operation safety is greatly improved, and the risk of scalding is avoided.
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Figure CN222574686U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of converter steelmaking, and in particular to a device for adding alloy auxiliary materials to an argon station. Background Art
[0002] Argon stations are core facilities in industrial gas production, mainly used for the purification of argon. The purity of argon has a decisive influence on its subsequent applications, such as welding, cutting, shielding gas, etc.; for example, during the welding process, if the purity of argon is insufficient, it may lead to a decline in welding quality and even cause welding defects; in order to ensure the purity of argon, alloy auxiliary materials are often required to be added during the production process.
[0003] In the related technology, the traditional argon station usually adopts manual operation to add alloy auxiliary materials. Since the argon production process is in a high pressure and high temperature environment, manual addition of alloy auxiliary materials into the observation hole with tools such as shovels can easily cause the risk of scalding due to splashing of molten steel, which poses a great safety hazard and needs to be improved. Utility Model Content
[0004] In order to solve the potential safety hazard of adding alloy auxiliary materials manually through tools, the present application provides an argon station alloy auxiliary material adding device.
[0005] The present application provides an argon station alloy auxiliary material supplementation device adopts the following technical solution:
[0006] A device for adding alloy auxiliary materials to an argon station comprises a frame, the frame is provided with an auxiliary material plate, a sliding block is slidably provided on the auxiliary material plate, an auxiliary material container for adding auxiliary materials is provided on the sliding block, a reciprocating mechanism for pushing the sliding block is provided on the frame, a pouring mechanism for pouring auxiliary materials is provided on the auxiliary material plate, the pouring mechanism comprises an arc-shaped cover plate, a track ball and a rotating rod, the arc-shaped cover plate is connected to the top of the auxiliary material plate, the rotating rod is rotatably connected to the sliding block, the auxiliary material container is connected to one end of the rotating rod, the track ball is connected to the other end of the rotating rod, the arc-shaped cover plate is provided with a track groove for pushing and flipping the auxiliary material container, and the track ball is slidably connected in the track groove.
[0007] Since the traditional argon station usually uses manual operation to add alloy auxiliary materials, and since the argon production process is in a high-pressure and high-temperature environment, manual addition of alloy auxiliary materials to the observation hole using tools such as shovels can easily cause the risk of scalding due to splashing of molten steel, posing a great safety hazard; by adopting the above technical solution, the auxiliary material plate is installed on the frame, the sliding block is slidably installed on the auxiliary material plate, and the material pouring mechanism includes an arc-shaped cover plate, a track ball and a rotating rod; when material replenishment is required, the alloy auxiliary material is placed in the auxiliary material container, the reciprocating mechanism is activated, the sliding block moves along the auxiliary material plate, and in the process again, the track ball moves along the track slot, and the auxiliary material container rotates The rod and the sliding block are driven to translate, and after a certain distance of translation, the rotating rod drives the auxiliary material container to flip over, so that the alloy auxiliary material in the auxiliary material container is automatically added to the observation hole, and finally reset through the reciprocating mechanism; through the setting of the auxiliary material container, the reciprocating mechanism and the pouring mechanism, and the cooperation of the reciprocating mechanism and the pouring mechanism, it is helpful to realize the automatic addition of the alloy auxiliary material, avoiding the traditional manual operation method, which not only improves the production efficiency, but also greatly reduces the labor intensity of the workers, and at the same time makes the whole operation process away from the high temperature and high pressure area, thereby greatly improving the safety of the operation and reducing the potential safety hazards such as scalding caused by splashing molten steel.
[0008] Optionally, the track slide groove includes a linear slide groove and a spiral slide groove, the linear slide groove and the spiral slide groove are opened in sequence along the length direction of the arc cover plate, and the linear slide groove is connected to the spiral slide groove.
[0009] By adopting the above technical scheme, the track slide includes a linear slide and a spiral slide; when the reciprocating mechanism is activated, the rotating rod moves with the sliding block, at this time the track ball moves along the linear slide, and the auxiliary material container translates until the track ball enters the spiral slide, at this time the rotating rod rotates, and the auxiliary material container flips, so that the alloy auxiliary material in the auxiliary material container is automatically added to the observation hole; through the setting of the linear slide and the spiral slide, the linear slide ensures that in the initial stage of adding the alloy auxiliary material, the auxiliary material container can move smoothly along a straight line without accidental rotation or tilting, thereby ensuring the stability and accuracy of the operation, and at the same time, due to the special design of the spiral slide, the track ball will be forced to move along the spiral path, thereby driving the rotating rod and the auxiliary material container to rotate, which helps to realize the automatic flipping of the auxiliary material container, so that the alloy auxiliary material can be poured out smoothly without the need for additional operation or mechanical structure, further improving the practicality of the device.
[0010] Optionally, a travel groove is formed through the auxiliary material plate, and the travel groove is arranged along the length direction of the auxiliary material plate. A travel block is arranged at the bottom of the sliding block, and the travel block is slidably connected in the travel groove.
[0011] By adopting the above technical solution, the stroke groove is opened through the auxiliary material plate, the stroke block is welded and fixed to the bottom of the sliding block, and the stroke block is slidably connected in the stroke groove; through the setting of the stroke groove and the stroke block, the stroke groove provides a clear moving path for the sliding block, ensuring that the sliding block always remains in the correct position during the movement process, and the stroke block serves as the guide part of the sliding block and slides along the stroke groove, ensuring the stability and smoothness of the sliding block. At the same time, the length of the stroke groove determines the maximum moving distance of the sliding block, thereby limiting the moving range of the auxiliary material container, which helps to ensure that the alloy auxiliary material can be accurately added to the observation hole.
[0012] Optionally, the reciprocating mechanism includes a servo motor, a first reciprocating rod and a second reciprocating rod. The servo motor is arranged below the auxiliary material plate, one end of the first reciprocating rod is connected to the output end of the servo motor, the other end of the first reciprocating rod is hinged to one end of the second reciprocating rod, and the end of the second reciprocating rod away from the first reciprocating rod is hinged to the travel block.
[0013] By adopting the above technical solution, the reciprocating mechanism includes a servo motor, a first reciprocating rod and a second reciprocating rod; when the sliding block is driven, the servo motor rotates, the first reciprocating rod rotates at the same time, and the second reciprocating rod moves with the first reciprocating rod, thereby driving the sliding block to move back and forth; through the setting of the servo motor, the first reciprocating rod and the second reciprocating rod, a reciprocating drive structure similar to a crank slider is adopted, which can realize precise reciprocating motion of the sliding block and make the motion more stable and continuous.
[0014] Optionally, a support seat for supporting a rotating rod is provided on the top of the sliding block, and the rotating rod is rotatably connected to the support seat.
[0015] By adopting the above technical solution, the support seat is installed on the top of the sliding block, and the rotating rod is rotatably installed on the support seat; through the setting of the support seat, the support seat provides a stable support for the rotating rod, ensuring the stability of the rotating rod during operation, and preventing shaking or deviation caused by vibration or external interference.
[0016] Optionally, a sleeve is fixedly provided on the rotating rod, and a connecting rod for connecting with the trackball is provided on the sleeve.
[0017] By adopting the above technical solution, the sleeve is sleeved and fixed on the rotating rod, and the track ball and the sleeve are connected by the connecting rod; through the arrangement of the sleeve and the connecting rod, the sleeve and the connecting rod serve as connecting parts between the rotating rod and the track ball, ensuring a stable connection between the two, ensuring that during the operation of the device, the track ball can move accordingly with the movement of the rotating rod, thereby achieving precise control and positioning of the track ball.
[0018] Optionally, the rotating rod is provided with a triangular rib for fixing to the auxiliary material container, and the triangular rib is connected to the bottom of the auxiliary material container.
[0019] By adopting the above technical solution, the triangular ribs are installed between the rotating rod and the auxiliary material container; through the setting of the triangular ribs, the triangular ribs have excellent structural strength and rigidity, can withstand various forces and moments generated during the rotation process, ensure the connection reliability between the rotating rod and the auxiliary material container, and reduce damage or deformation caused by uneven force.
[0020] Optionally, a plurality of connecting plates are provided on the auxiliary material plate, and the plurality of connecting plates are connected to the auxiliary material plate, each of the connecting plates is attached to the frame, and each of the connecting plates is provided with fastening bolts for fixing.
[0021] By adopting the above technical solution, several connecting plates are welded and fixed to the bottom of the auxiliary material plate, and the connecting plates and the frame are fixed by fastening bolts; the setting of the connecting plates and the fastening bolts helps to achieve a firm connection between the auxiliary material plate and the frame, ensuring the stability and reliability of the auxiliary material plate during operation, while simplifying the installation and maintenance process and improving the adaptability and versatility of the device.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] The arrangement of auxiliary material containers, reciprocating mechanisms and pouring mechanisms, and the cooperation of the reciprocating mechanisms and pouring mechanisms, are helpful to realize the automatic addition of alloy auxiliary materials, avoiding the traditional manual operation mode, which not only improves the production efficiency, but also greatly reduces the labor intensity of workers, and at the same time makes the whole operation process away from high temperature and high pressure areas, thereby greatly improving the safety of operation and reducing the potential safety hazards such as scalding caused by molten steel splashing;
[0024] Through the arrangement of the linear slide and the spiral slide, the linear slide ensures that in the initial stage of adding the alloy auxiliary material, the auxiliary material container can move smoothly along a straight line without accidental rotation or tilting, thus ensuring the stability and accuracy of the operation. At the same time, due to the special design of the spiral slide, the track ball will be forced to move along a spiral path, thereby driving the rotating rod and the auxiliary material container to rotate, which helps to realize the automatic flipping of the auxiliary material container, so that the alloy auxiliary material can be smoothly poured out without the need for additional operations or mechanical structures, further improving the practicality of the device;
[0025] By setting the sleeve and the connecting rod, the sleeve and the connecting rod serve as connecting parts between the rotating rod and the track ball, ensuring a stable connection between the two and ensuring that during the operation of the device, the track ball can move accordingly with the movement of the rotating rod, thereby achieving precise control and positioning of the track ball. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of a device for adding alloy auxiliary materials to an argon station in an embodiment of the present application.
[0027] Figure 2 It is a cross-sectional view of a device for adding alloy auxiliary materials to an argon station in an embodiment of the present application.
[0028] Figure 3 It is a top view of a device for adding alloy auxiliary materials to an argon station in an embodiment of the present application.
[0029] Figure 4 It is a partially enlarged view of a device for adding alloy auxiliary materials to an argon station in an embodiment of the present application.
[0030] Figure 5 It is a schematic diagram of the structure of the track slide groove in the arc-shaped cover plate in the embodiment of the present application.
[0031] Explanation of the accompanying drawings: 1. Frame; 2. Auxiliary material plate; 3. Sliding block; 4. Auxiliary material container; 5. Reciprocating mechanism; 51. Servo motor; 52. First reciprocating rod; 53. Second reciprocating rod; 6. Material pouring mechanism; 61. Arc cover plate; 62. Track ball; 63. Rotating rod; 7. Track slide groove; 71. Linear slide groove; 72. Spiral slide groove; 8. Travel groove; 9. Travel block; 10. Support seat; 11. Socket cylinder; 12. Connecting rod; 13. Triangular rib plate; 14. Connecting plate; 15. Fastening bolt. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-5 This application is described in further detail.
[0033] The present application embodiment discloses a device for adding alloy auxiliary materials to an argon station. Figure 1 The device for adding alloy auxiliary materials to the argon station includes a frame 1, on which an auxiliary material plate 2 is installed, and a plurality of connecting plates 14 are welded and fixed at the bottom of the auxiliary material plate 2. In this embodiment, the number of connecting plates 14 can be six, and the plurality of connecting plates 14 are symmetrically distributed at the bottom of the auxiliary material plate 2, each connecting plate 14 is attached to the frame 1, and fastening bolts 15 for fixing to the frame 1 are installed on the connecting plates 14 to achieve a firm connection between the auxiliary material plate 2 and the frame 1, thereby ensuring the stability and reliability of the auxiliary material plate 2 during operation.
[0034] Reference Figure 1 and Figure 2A sliding block 3 is slidably installed on the auxiliary plate 2. In this embodiment, a corresponding notch for the sliding block 3 to slide is opened on the auxiliary plate 2. A travel groove 8 is opened through the auxiliary plate 2. The travel groove 8 is opened along the length direction of the auxiliary plate 2. A travel block 9 is welded and fixed to the bottom of the sliding block 3, and the travel block 9 is slidably connected in the travel groove 8; the travel groove 8 provides a clear moving path for the sliding block 3 to ensure that the sliding block 3 always remains in the correct position during the movement process, and the travel block 9 serves as a guide part of the sliding block 3, sliding along the travel groove 8 to ensure the stability and smoothness of the sliding block 3.
[0035] Reference Figure 1 and Figure 2 A reciprocating mechanism 5 is installed on the frame 1, and the reciprocating mechanism 5 includes a servo motor 51, a first reciprocating rod 52 and a second reciprocating rod 53. The servo motor 51 is installed below the auxiliary material plate 2, one end of the first reciprocating rod 52 is installed on the output end of the servo motor 51, the first reciprocating rod 52 rotates synchronously with the servo motor 51, the other end of the first reciprocating rod 52 is hinged to one end of the second reciprocating rod 53, and the end of the second reciprocating rod 53 away from the first reciprocating rod 52 is hinged to the bottom of the travel block 9; when the servo motor 51 rotates, the first reciprocating rod 52 rotates at the same time, and the second reciprocating rod 53 moves with the first reciprocating rod 52, thereby driving the sliding block 3 to move back and forth, making the movement more stable and continuous.
[0036] Reference Figure 1 and Figure 2 , a pouring mechanism 6 is installed on the auxiliary material plate 2, and the pouring mechanism 6 includes an arc-shaped cover plate 61, a track ball 62 and a rotating rod 63. The arc-shaped cover plate 61 is fixedly installed on the upper part of the auxiliary material plate 2 by bolts, a support seat 10 is welded and fixed on the top of the sliding block 3, and the rotating rod 63 is rotatably installed on the support seat 10. In this embodiment, the rotating rod 63 is arranged along the length direction of the auxiliary material plate 2, and an auxiliary material container 4 is fixedly installed at one end of the rotating rod 63, and the auxiliary material container 4 is used to hold the alloy auxiliary material.
[0037] Reference Figure 3 and Figure 4 A triangular rib 13 is installed and fixed between the rotating rod 63 and the auxiliary material container 4. In this embodiment, the number of the triangular ribs 13 can be multiple groups, which are used to withstand various forces and moments generated during the rotation process, ensure the connection reliability between the rotating rod 63 and the auxiliary material container 4, and reduce damage or deformation caused by uneven force.
[0038] Reference Figure 3 and Figure 4The end of the rotating rod 63 away from the auxiliary material container 4 is sleeved and fixed with a sleeve tube 11, and a connecting rod 12 is welded and fixed on the sleeve tube 11. The end of the connecting rod 12 away from the sleeve tube 11 is installed and fixed with the track ball 62. A track groove 7 is opened on the inner wall of the arc cover plate 61, and the track ball 62 is slidably connected in the track groove 7.
[0039] Reference Figure 4 and Figure 5 The track slide 7 includes a linear slide 71 and a spiral slide 72. In this embodiment, the linear slide 71 and the spiral slide 72 are sequentially opened along the length direction of the arc cover plate 61, and the linear slide 71 is connected to the inner wall of the spiral slide 72; the track ball 62 moves along the linear slide 71, and the auxiliary material container 4 translates until the track ball 62 enters the spiral slide 72, at which time the rotating rod 63 rotates and the auxiliary material container 4 flips over, so that the alloy auxiliary material in the auxiliary material container 4 is automatically added to the observation hole, which helps to realize the automatic filling of the auxiliary material container 4, so that the alloy auxiliary material can be smoothly poured out without the need for additional operation or mechanical structure, further improving the practicality of the device.
[0040] The implementation principle of the device for adding alloy auxiliary materials to an argon station in the embodiment of the present application is as follows: when material addition is required, the alloy auxiliary materials are placed in the auxiliary material container 4, the reciprocating mechanism 5 is activated, and the sliding block 3 moves along the auxiliary material plate 2. During this process, the trajectory ball 62 moves along the linear slide groove 71, and the auxiliary material container 4 is translated until the trajectory ball 62 enters the spiral slide groove 72. At this time, the rotating rod 63 rotates, and the auxiliary material container 4 is turned over, so that the alloy auxiliary materials in the auxiliary material container 4 are automatically added to the observation hole, and finally reset by the reciprocating mechanism 5; through the setting of the auxiliary material container 4, the reciprocating mechanism 5 and the pouring mechanism 6, the cooperation of the reciprocating mechanism 5 and the pouring mechanism 6 is utilized to help realize the automatic addition of alloy auxiliary materials, avoid the traditional manual operation mode, not only improve the production efficiency, but also greatly reduce the labor intensity of workers, and at the same time make the entire operation process away from the high temperature and high pressure area, thereby greatly improving the safety of the operation and reducing the safety hazards such as scalding caused by molten steel splashing.
[0041] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A device for adding alloy auxiliary materials to an argon station, characterized in that: The invention comprises a frame (1), a supplementary material plate (2) is arranged on the frame (1), a sliding block (3) is slidably arranged on the supplementary material plate (2), a supplementary material container (4) for adding supplementary material is arranged on the sliding block (3), a reciprocating mechanism (5) for pushing the sliding block (3) is arranged on the frame (1), a pouring mechanism (6) for pouring supplementary material is arranged on the supplementary material plate (2), and the pouring mechanism (6) comprises an arc-shaped cover plate (61), a track ball (62) and a rotary The arc-shaped cover plate (61) is connected to the top of the auxiliary material plate (2), the rotating rod (63) is rotatably connected to the sliding block (3), the auxiliary material container (4) is connected to one end of the rotating rod (63), the track ball (62) is connected to the other end of the rotating rod (63), and a track groove (7) for pushing and turning the auxiliary material container (4) is provided on the arc-shaped cover plate (61), and the track ball (62) is slidably connected in the track groove (7).
2. The device for adding alloy auxiliary materials to an argon station according to claim 1, characterized in that: The track slide groove (7) comprises a linear slide groove (71) and a spiral slide groove (72), wherein the linear slide groove (71) and the spiral slide groove (72) are sequentially opened along the length direction of the arc-shaped cover plate (61), and the linear slide groove (71) and the spiral slide groove (72) are connected.
3. The device for adding alloy auxiliary materials to an argon station according to claim 1, characterized in that: The auxiliary material plate (2) is provided with a travel groove (8) extending along the length direction of the auxiliary material plate (2). A travel block (9) is provided at the bottom of the sliding block (3), and the travel block (9) is slidably connected in the travel groove (8).
4. The device for adding alloy auxiliary materials to an argon station according to claim 3, characterized in that: The reciprocating mechanism (5) comprises a servo motor (51), a first reciprocating rod (52) and a second reciprocating rod (53); the servo motor (51) is arranged below the auxiliary material plate (2); one end of the first reciprocating rod (52) is connected to the output end of the servo motor (51); the other end of the first reciprocating rod (52) is hinged to one end of the second reciprocating rod (53); and one end of the second reciprocating rod (53) away from the first reciprocating rod (52) is hinged to the travel block (9).
5. The device for adding alloy auxiliary materials to an argon station according to claim 1, characterized in that: A support seat (10) for supporting a rotating rod (63) is arranged on the top of the sliding block (3), and the rotating rod (63) is rotatably connected to the support seat (10).
6. The device for adding alloy auxiliary materials to an argon station according to claim 1, characterized in that: A sleeve tube (11) is fixedly arranged on the rotating rod (63), and a connecting rod (12) for connecting with the track ball (62) is arranged on the sleeve tube (11).
7. The device for adding alloy auxiliary materials to an argon station according to claim 1, characterized in that: The rotating rod (63) is provided with a triangular rib plate (13) for fixing with the auxiliary material container (4), and the triangular rib plate (13) is connected to the bottom of the auxiliary material container (4).
8. The device for adding alloy auxiliary materials to an argon station according to claim 1, characterized in that: A plurality of connecting plates (14) are arranged on the auxiliary material plate (2), the plurality of connecting plates (14) are connected to the auxiliary material plate (2), each of the connecting plates (14) is attached to the frame (1), and each of the connecting plates (14) is provided with a fastening bolt (15) for fixing.