Lightweight brake disc

By designing a disassembly device on the brake disc, including the insert rod and the socket, the separation of the grinding disc and the disc is achieved, which is easy to replace, solving the problem of waste of resources when the grinding disc is damaged in the prior art, and achieving more efficient brake disc maintenance.

CN222577198UActive Publication Date: 2025-03-07上海咨孚科技有限公司
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Patent Information

Application Number
CN202421295740.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-07
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

When the existing brake disc is damaged, although other components can still be used, they must be replaced with the mill, resulting in waste of resources.

Method used

A lightweight brake disc is designed, using a convenient disassembly device, including a plug rod and a socket, allowing the millstone to be separated from the disc, easy to replace and reduce waste.

Benefits of technology

Through the design of the disassembly device, the grinder can be replaced independently, avoiding the replacement of the entire brake disc, significantly reducing resource waste.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222577198U_ABST
    Figure CN222577198U_ABST
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Abstract

The utility model provides a lightweight brake disc, which relates to the technical field of brake discs and comprises a disc, a millstone is arranged on one side of the disc, a convenient-to-disassemble device is arranged between the millstone and the disc and comprises a plurality of insertion rods, a plurality of insertion holes are uniformly formed in one side of the millstone, and the insertion rods are inserted into the insertion holes. Insertion rods are arranged in the insertion holes, the outer surfaces of the insertion rods are inserted into the inner walls of the insertion holes, a convex body is fixedly connected to one side of the disc, and a reinforcing device is arranged between the convex body and the disc. The insertion rods and the insertion holes are arranged, the insertion rods are inserted into the inner walls of the insertion holes respectively, and the insertion holes can limit the insertion rods; and meanwhile, a plurality of inserting rods can effectively support the disc, and the disc and the grinding disc can be separated, so that the damaged grinding disc can be conveniently disassembled and replaced, the whole brake disc does not need to be replaced, and waste is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of brake discs, in particular to a lightweight brake disc. Background Art

[0002] The brake disc looks like a round disc, and it rotates when the car is moving. The brake caliper clamps the brake disc to generate braking force. When you step on the brake, it clamps the brake disc to slow down or stop the car. The brake disc has a good braking effect and is easier to maintain than drum brakes. The existing ones are usually made of alloy materials, which not only have higher strength, but also lower density and lighter weight.

[0003] The general reason for brake disc damage is that the grinding wheel on one side of the brake disc is excessively worn due to excessive friction, which in turn causes the friction of the grinding wheel to decrease. However, other parts except the grinding wheel are basically still usable, but they have to be replaced together with the grinding wheel, which will cause great waste. Utility Model Content

[0004] The utility model provides a lightweight brake disc to solve the problem that when a grinding disc is damaged, components other than the grinding disc are still basically usable but need to be replaced together with the grinding disc, which causes great waste.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a lightweight brake disc, including a disc, a grinding disc is arranged on one side of the disc, a convenient disassembly device is arranged between the grinding disc and the disc, the convenient disassembly device includes a plurality of insertion rods, a plurality of insertion holes are evenly opened on one side of the grinding disc, the outer surface of the insertion rod is inserted into the inner wall of the insertion hole, a convex body is fixedly connected to one side of the disc, and a reinforcement device is arranged between the convex body and the disc.

[0006] The effect achieved by the above components is: by setting a number of plug rods and sockets, the number of plug rods are respectively inserted into the inner walls of the number of sockets, the sockets can limit the plug rods, and then connect the disc and the grinding disc, and at the same time, the number of plug rods can effectively support the disc, and the disc and the grinding disc are separable, so that the damaged grinding disc can be disassembled and replaced easily without replacing the entire brake disc, thereby reducing waste.

[0007] Preferably, a collar is fixedly connected to one side of the grinding disc, and the outer surface of the grinding disc is inserted into the inner wall of the collar, by setting the collar.

[0008] The effect achieved by the above components is: by setting the ring, when the insertion rod is fully inserted into the inner wall of the hole, the disc will also fully enter the inner wall of the ring. The ring can limit the grinding disc and the disc, and at the same time protect the disc.

[0009] Preferably, a circular hole block is evenly and fixedly connected to one side of the collar, a threaded pin is inserted into the inner wall of the circular hole block, and one end of the threaded pin is fixedly connected to one side of the disc.

[0010] The effect achieved by the above components is: by setting the circular hole block and inserting the threaded pin into the inner wall of the circular hole block, the threaded pin can limit the circular hole block, and then can limit and fix the ring connected to the circular hole block and the disc, which is conducive to the disc being separated from the ring.

[0011] Preferably, a nut is provided on the outer surface of the threaded pin, and the outer surface of the threaded pin is threadedly inserted into the inner wall of the nut.

[0012] The effect achieved by the above-mentioned components is: by setting the nut, the nut is sleeved on one end of the threaded pin, and the nut is rotated so that one side of the nut abuts against one side of the circular hole block, the nut can fix the threaded pin and the circular hole block, which is helpful to prevent the threaded pin from detaching from the inner wall of the circular hole block.

[0013] Preferably, a gasket is provided between the nut and the circular hole block, the outer surface of the threaded pin is inserted into the inner wall of the gasket, and two sides of the gasket are respectively in contact with the side close to the circular hole block and the nut.

[0014] The effect achieved by the above components is: by setting a gasket, one side of the nut can be replaced to abut against one side of the circular hole block, and at the same time, the nut can be effectively prevented from loosening, which is conducive to ensuring the effective fixation of the nut to the bolt and the circular hole block.

[0015] Preferably, the reinforcement device comprises four support blocks, the vertical cross-section of the support blocks is triangular, one side of the four support blocks is fixedly connected to the outer surface of the convex body, and the other side of the support blocks is fixedly connected to one side of the disc.

[0016] The effect achieved by the above components is: by setting a triangular support block and utilizing the stability of the triangle, the convex body and the disc can be supported and reinforced, thereby improving the overall stability of the brake disc.

[0017] Preferably, the outer surfaces of the four support blocks are fixedly connected to a same circular ring, and one side of the circular ring is fixedly connected to one side of the disc.

[0018] The effect achieved by the above components is: by setting the circular ring, the four support blocks and the disc are connected and reinforced, thereby further ensuring the stability of the overall structure.

[0019] Preferably, a rubber ring is provided on one side of the convex body, and one side of the rubber ring is fixedly connected to one side of the convex body.

[0020] The effect achieved by the above components is that by providing the rubber ring, after the installation of the brake disc is completed, the installation position of the brake disc protrusion can be reinforced, which is helpful to prevent the protrusion from detaching.

[0021] Compared with the prior art, the advantages and positive effects of the utility model are:

[0022] In the utility model, a plurality of insertion rods and insertion holes are provided, and the plurality of insertion rods are respectively inserted into the inner walls of the plurality of insertion holes, and the insertion holes can limit the insertion rods, thereby connecting the disc and the grinding disc, and at the same time, the plurality of insertion rods can effectively support the disc, and the disc and the grinding disc are separable, thereby facilitating the disassembly and replacement of the damaged grinding disc, without having to replace the entire brake disc, thereby reducing waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the main body of the utility model;

[0024] Figure 2 It is a schematic cross-sectional structure diagram of the grinding disc of the utility model;

[0025] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at point A;

[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the convex body of the utility model.

[0027] Legend: 1. Disc; 2. Grinding disc; 3. Disassembly device; 31. Insert rod; 32. Socket; 33. Ring; 34. Hole block; 35. Threaded pin; 36. Nut; 37. Gasket; 4. Protrusion; 5. Reinforcement device; 51. Support block; 52. Ring; 53. Rubber ring. DETAILED DESCRIPTION

[0028] Example 1, reference Figure 1-Figure 4 As shown, the present embodiment discloses a lightweight brake disc, comprising a disc 1, a grinding disc 2 is arranged on one side of the disc 1, a disassembly device 3 is arranged between the grinding disc 2 and the disc 1, the disassembly device 3 comprises a plurality of insertion rods 31, a plurality of insertion holes 32 are evenly opened on one side of the grinding disc 2, the outer surface of the insertion rod 31 is inserted into the inner wall of the insertion hole 32, a convex body 4 is fixedly connected to one side of the disc 1, a reinforcement device 5 is arranged between the convex body 4 and the disc 1, by arranging a plurality of insertion rods 31 and insertion holes 32, a plurality of insertion rods 31 are respectively inserted into the inner walls of a plurality of insertion holes 32, the insertion holes 32 can limit the insertion rods 31, and then connect the disc 1 and the grinding disc 2, and at the same time, the plurality of insertion rods 31 can effectively support the disc 1, and the disc 1 and the grinding disc 2 can be separated, so as to facilitate the disassembly and replacement of the damaged grinding disc 2, without replacing the entire brake disc, thereby reducing waste.

[0029] Reference Figure 2 and Figure 3 As shown, a ring 33 is fixedly connected to one side of the grinding disc 2, and the outer surface of the grinding disc 2 is inserted into the inner wall of the ring 33. By setting the ring 33, when the insertion rod 31 is fully inserted into the inner wall of the insertion hole 32, the disc 1 will also fully enter the inner wall of the ring 33, and the ring 33 can limit the grinding disc 2 and the disc 1, and at the same time can protect the disc 1; a circular hole block 34 is evenly fixedly connected to one side of the ring 33, and a threaded pin 35 is inserted into the inner wall of the circular hole block 34, and one end of the threaded pin 35 is fixedly connected to one side of the disc 1. By setting the circular hole block 34, the threaded pin 35 is inserted into the inner wall of the circular hole block 34, and the threaded pin 35 can limit the circular hole block 34, and then the ring 33 connected to the circular hole block 34 and the disc 1 can be limited and fixed, which is conducive to the disc 1 to separate from the ring 33.

[0030] Reference Figure 2 and Figure 3 As shown, a nut 36 is provided on the outer surface of the threaded pin 35, and the outer surface of the threaded pin 35 is threadedly inserted into the inner wall of the nut 36. By providing the nut 36, the nut 36 is sleeved on one end of the threaded pin 35, and the nut 36 is rotated so that one side of the nut 36 abuts against one side of the circular hole block 34. Then, the nut 36 can fix the threaded pin 35 and the circular hole block 34, which is beneficial to prevent the threaded pin 35 from escaping from the inner wall of the circular hole block 34; a gasket 37 is provided between the nut 36 and the circular hole block 34, and the outer surface of the threaded pin 35 is inserted into the inner wall of the gasket 37, and the two sides of the gasket 37 abut against the side close to the circular hole block 34 and the nut 36 respectively. By providing the gasket 37, one side of the nut 36 can be replaced to abut against one side of the circular hole block 34, and at the same time, the nut 36 can be effectively prevented from loosening, which is beneficial to ensure that the nut 36 effectively fixes the bolt and the circular hole block 34.

[0031] Reference Figure 4 As shown, the reinforcement device 5 includes four support blocks 51, the vertical cross-section of the support blocks 51 is a triangle, one side of the four support blocks 51 is fixedly connected to the outer surface of the protrusion 4, and the other side of the support blocks 51 is fixedly connected to one side of the disc 1. By setting the triangular support blocks 51 and utilizing the stability of the triangle, the protrusion 4 and the disc 1 can be supported and reinforced, thereby improving the overall stability of the brake disc.

[0032] Reference Figure 4As shown, the outer surfaces of the four support blocks 51 are fixedly connected with the same circular ring 52, and one side of the circular ring 52 is fixedly connected to one side of the disc 1. By setting the circular ring 52, the four support blocks 51 and the disc 1 are connected and reinforced to further ensure the stability of the overall structure; a rubber ring 53 is provided on one side of the convex body 4, and one side of the rubber ring 53 is fixedly connected to one side of the convex body 4. By setting the rubber ring 53, after the installation of the brake disc is completed, the installation position of the brake disc convex body 4 can be reinforced, which is beneficial to prevent the convex body 4 from detaching.

[0033] Working principle: when the grinding disc 2 needs to be installed, the disc 1 is inserted into the ring 33, and the insertion rod 31 is inserted into the inner wall of the hole 32, and the threaded pin 35 enters the inner wall of the circular hole block 34, and then the gasket 37 is sleeved on the outer surface of the threaded pin 35, so that one side of the gasket 37 abuts against one side of the circular hole block 34, and finally the nut 36 is sleeved on one end of the threaded pin 35, and the nut 36 is rotated so that one side of the nut 36 abuts against one side of the gasket 37; and the triangular support block 51 utilizes the stability of the triangle to support and reinforce the protrusion 4 and the disc 1, thereby improving the overall stability of the brake disc, and at the same time the ring 52 connects and reinforces the four support blocks 51 and the disc 1, further ensuring the stability of the overall structure, and the rubber ring 53 can reinforce the installation position of the brake disc protrusion 4, which is beneficial to prevent the protrusion 4 from detaching.

Claims

1. A lightweight brake disc, comprising a disc (1), characterized in that: A grinding disc (2) is arranged on one side of the disc (1), a convenient disassembly device (3) is arranged between the grinding disc (2) and the disc (1), the convenient disassembly device (3) comprises a plurality of insertion rods (31), a plurality of insertion holes (32) are evenly arranged on one side of the grinding disc (2), the outer surfaces of the insertion rods (31) are inserted into the inner walls of the insertion holes (32), a convex body (4) is fixedly connected to one side of the disc (1), and a reinforcement device (3) is arranged between the convex body (4) and the disc (1). The reinforcing device (5) comprises four support blocks (51), the cross section of the support blocks (51) in the vertical direction is triangular, one side of the four support blocks (51) is fixedly connected to the outer surface of the convex body (4), and the other side of the support blocks (51) is fixedly connected to one side of the disc (1); the outer surfaces of the four support blocks (51) are fixedly connected to the same circular ring (52), and one side of the circular ring (52) is fixedly connected to one side of the disc (1).

2. A lightweight brake disc according to claim 1, characterized in that: A sleeve ring (33) is fixedly connected to one side of the grinding disc (2); the outer surface of the grinding disc (2) is inserted into the inner wall of the sleeve ring (33); and the sleeve ring (33) is provided.

3. A lightweight brake disc according to claim 2, characterized in that: A circular hole block (34) is evenly and fixedly connected to one side of the collar (33), a threaded pin (35) is inserted into the inner wall of the circular hole block (34), and one end of the threaded pin (35) is fixedly connected to one side of the disc (1).

4. A lightweight brake disc according to claim 3, characterized in that: The outer surface of the threaded pin (35) is provided with a nut (36), and the outer surface of the threaded pin (35) is threadedly inserted into the inner wall of the nut (36).

5. A lightweight brake disc according to claim 4, characterized in that: A gasket (37) is provided between the nut (36) and the circular hole block (34), the outer surface of the threaded pin (35) is inserted into the inner wall of the gasket (37), and two sides of the gasket (37) are respectively in contact with the circular hole block (34) and the side close to the nut (36).

6. A lightweight brake disc according to claim 1, characterized in that: A rubber ring (53) is provided on one side of the convex body (4), and one side of the rubber ring (53) is fixedly connected to one side of the convex body (4).