Pipeline detection wireless robot

By integrating cleaning components and water spray components on the pipeline detection wireless robot, the problem of dust affecting detection accuracy is solved, efficient dust cleaning and pipe inner wall cleaning is achieved, and detection accuracy and efficiency are improved.

CN222577659UActive Publication Date: 2025-03-07XIAN ORDNANCE IND SPECIAL EQUIP TESTING CO LTD
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Patent Information

Application Number
CN202420724150.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-03-07
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

When the existing pipeline detection wireless robot moves, dust is easily contaminated to the camera surface and the inner wall of the pipeline, affecting the detection accuracy, and the cleaning process requires the device to be taken out, which is time-consuming and affecting the detection process.

Method used

A pipe detection wireless robot is designed with cleaning components and water spray components. The cleaning assembly includes a motor, a fixing ring, a connecting rod and a brush to clean the dust on the camera surface; the water spray assembly drives water to perform centrifugal movement through the motor, and the spraying water flow cleans the inner wall of the pipe.

Benefits of technology

Effectively prevent dust from contaminating into the camera and pipe inner walls, improve detection accuracy, and reduce the impact of the cleaning process on the detection process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222577659U_ABST
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Abstract

The utility model relates to a robot, belongs to the technical field of robot equipment, and particularly relates to a pipeline detection wireless robot which comprises a robot body, a camera is arranged on the robot body, the pipeline detection wireless robot further comprises a cleaning assembly, and the cleaning assembly comprises a motor, a fixing ring, a connecting rod and a brush. According to the utility model, the cleaning assembly comprises a motor, a fixing ring, a connecting rod and a brush which are matched, the motor is started, an output shaft of the motor drives the fixing ring and the connecting rod to rotate, the surface of the camera is cleaned through the brush, and dust in a pipeline is prevented from contaminating the surface of the camera to affect detection; the water spraying assembly is matched with a water inlet hole, a partition plate, a pressure valve and a water spraying hole, after a motor is started, water in a rotating box does centrifugal motion, flows out of the pressure valve and cleans the inner wall of the pipeline along the water spraying hole, the situation that the inner wall of the pipeline is contaminated by dust, and consequently detection errors exist is prevented, and the detection precision of the device is higher through the water spraying assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of robot equipment, in particular to a wireless robot for pipeline detection. Background Art

[0002] Pipeline inspection equipment generally consists of two parts: a control host and a walking robot. A data cable is wound on the chassis of the control host, which is connected to the walking robot to power the walking robot and transmit data between the two. It can detect and record deformation, corrosion and other damage to the pipeline in real time, and accurately locate the operation.

[0003] Chinese patent publication number CN109611641A discloses a wireless pipeline inspection robot. The key technical aspects of the robot include a main body, externally equipped with a detection module, an acquisition module, a positioning signal module, and a gyroscope module. Internally, the robot houses a control module, a first signal transmission module, a signal tracking module, and a power supply for the control module. The control module is connected to the detection module and the acquisition module, while the acquisition module and the positioning signal module are connected to the first signal transmission module. A walking mechanism is located below both sides of the main body, abutting the inner wall of the pipeline. The control module is used to drive the walking mechanism within the pipeline. This invention is suitable for real-time monitoring of long-distance pipelines.

[0004] In the above technical solution, when the device moves in the pipeline, dust in the pipeline will float. When the dust is contaminated to the surface of the camera, it will affect the detection of the pipeline. If the device needs to clean the surface of the camera, the device must be removed from the pipeline, which is time-consuming and affects the detection process.

[0005] Based on this, the utility model proposes a pipeline detection wireless robot. Utility Model Content

[0006] In order to solve the above technical problems, the utility model proposes a wireless robot for pipeline inspection, which can clean the surface of the camera through a cleaning component and clean the inner wall of the pipeline through a water spray component to prevent dust from contaminating the camera surface and the inner wall of the pipeline and affecting the detection accuracy.

[0007] The technical solution for achieving the purpose of the utility model is: a wireless robot for pipeline inspection, comprising a robot body, a pipeline provided outside the robot body, a camera provided on the robot body, a cleaning component provided on the robot body, the cleaning component comprising a motor, a fixing ring, a connecting rod and a brush, the motor being fixedly connected to the robot body, the fixing ring being fixedly connected to the output shaft of the motor, the connecting rod being fixedly connected to the fixing ring, a plurality of brushes being fixedly connected to the connecting rod, and an adjustment component and a water spraying component being provided on the robot body.

[0008] Preferably, the adjustment assembly includes a turntable, a rotating rod and a slider, the turntable is fixedly connected to the output shaft of the motor, the two rotating rods are rotatably connected to the turntable, and the two sliders are respectively rotatably connected to the two rotating rods.

[0009] Preferably, the adjustment assembly further includes a rotating box, a fixed rod and a block, the two rotating boxes are respectively slidably connected to the two sliders, the four fixed rods are respectively fixedly connected to the two rotating boxes, and the two block are respectively slidably connected to the two fixed rods.

[0010] Preferably, the adjustment assembly further comprises a handle and a screw, wherein the handle is fixedly connected to the fixed rod, and the screw is threadedly connected to the handle.

[0011] Preferably, the water spray assembly includes a water inlet and a partition, the two water inlets are respectively opened on the two rotating boxes, and the two partitions are respectively fixedly connected to the two rotating boxes.

[0012] Preferably, the water spray assembly further comprises a pressure valve and a water spray hole, the two pressure valves are fixedly connected to the two partitions respectively, and the plurality of water spray holes are respectively opened on the two rotating boxes.

[0013] Compared with the prior art, the present invention has the following significant advantages:

[0014] First: In the present invention, the cleaning assembly includes a motor, a fixing ring, a connecting rod and a brush. When the motor is started, its output shaft drives the fixing ring and the connecting rod to rotate, and the brush cleans the surface of the camera to prevent dust in the pipe from being contaminated on the camera surface, thereby affecting detection;

[0015] Second: In the present invention, the water spray assembly cooperates with the water inlet hole, partition, pressure valve and water spray hole. After the motor is started, the water in the rotating box performs centrifugal motion, flows out from the pressure valve, and cleans the inner wall of the pipe along the water spray hole to prevent dust from contaminating the inner wall of the pipe and causing errors in detection. The water spray assembly makes the detection accuracy of the device higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the internal three-dimensional structure of the utility model;

[0019] Figure 3 It is a cross-sectional view of the internal structure of the utility model;

[0020] Figure 4 yes Figure 2 A magnified view of the structure of part A.

[0021] Description of reference numerals:

[0022] 1. Robot body; 2. Pipe; 3. Camera; 4. Cleaning assembly; 41. Motor; 42. Fixing ring; 43. Connecting rod; 44. Brush; 5. Adjustment assembly; 51. Turntable; 52. Rotating rod; 53. Slider; 54. Rotating box; 55. Fixing rod; 56. Block; 57. Handle; 58. Screw; 6. Water spray assembly; 61. Water inlet; 62. Partition; 63. Pressure valve; 64. Water spray hole. DETAILED DESCRIPTION

[0023] The following is a detailed description of the present invention, clearly and completely describing the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] The utility model provides a pipeline detection wireless robot through improvement. The technical solution of the utility model is:

[0025] like Figures 1-4 As shown, a wireless robot for pipeline inspection includes a robot body 1. The robot body 1 can adapt to the size of different pipelines 2 by adjusting the height of the bottom moving mechanism. A pipeline 2 is provided outside the robot body 1. A camera 3 is provided on the robot body 1. A cleaning component 4 is provided on the robot body 1. The cleaning component 4 includes a motor 41, a fixing ring 42, a connecting rod 43 and a brush 44. The motor 41 is fixed to the robot body 1 by bolts, the fixing ring 42 is fixed to the output shaft of the motor 41 by bolts, the connecting rod 43 is fixedly connected to the fixing ring 42, the cross-section of the connecting rod 43 is "L"-shaped, and multiple brushes 44 are fixedly connected to the connecting rod 43. The brushes 44 are made of a soft material to reduce damage to the lens of the camera 3 when the brushes 44 are cleaning. The robot body 1 is provided with an adjustment component 5 and a water spray component 6.

[0026] Further, such as Figure 1-Figure 3 As shown, the adjustment assembly 5 includes a turntable 51, a rotating rod 52 and a slider 53. The turntable 51 is fixed to the output shaft of the motor 41 by bolts. The two rotating rods 52 are rotatably connected to the turntable 51. The two rotating rods 52 are symmetrical with the motor 41 as the axis, and the two sliders 53 are rotatably connected to the two rotating rods 52 respectively.

[0027] Further, such as Figures 1-4 As shown, the adjustment assembly 5 also includes a rotating box 54, a fixed rod 55 and a block 56. The two rotating boxes 54 are respectively slidably connected to the two sliders 53. The interior of the rotating box 54 is a hollow structure. The four fixed rods 55 are respectively fixedly connected to the two rotating boxes 54, and the two blocks 56 are respectively slidably connected to the two fixed rods 55.

[0028] Further, such as Figure 2-Figure 4 As shown, the adjustment assembly 5 also includes a handle 57 and a screw 58. The handle 57 is fixedly connected to the fixing rod 55. The cross section of the handle 57 is in an inverted "U" shape, and the screw 58 is threadedly connected to the handle 57.

[0029] Further, such as Figure 3 As shown, the water spray assembly 6 includes a water inlet 61 and a partition 62. The two water inlets 61 are respectively opened on the two rotating boxes 54. A one-way valve is provided at the water inlet 61, so that water can only enter the rotating box 54 from the water inlet 61 and cannot be discharged from the water inlet 61. The two partitions 62 are respectively fixedly connected to the two rotating boxes 54.

[0030] Further, such as Figure 2 and Figure 3 As shown, the water spray assembly 6 also includes a pressure valve 63 and a water spray hole 64. The two pressure valves 63 are fixedly connected to the two partitions 62 respectively. The partitions 62 cooperate with the pressure valves 63. When the motor 41 is not started, the water is blocked by the partitions 62 and cannot flow into the water spray holes 64. After the motor 41 is started, the water performs centrifugal motion, causing the water pressure to increase and reach the value set by the pressure valve 63. The water flows out from the pressure valve 63, and multiple water spray holes 64 are respectively opened on the two rotating boxes 54.

[0031] The specific working method is: water is injected into the rotating box 54 through the water inlet 61, and then the screw 58 is rotated so that the bottom of the screw 58 no longer presses against the block 56. Since the block 56 is no longer restricted at this time, the slider 53 can be pushed to move, and the rotating rod 52 rotates accordingly, thereby adjusting the distance between the two rotating boxes 54 to adapt to pipes 2 of different sizes. After the adjustment is completed, the screw 58 is rotated in the opposite direction so that it presses against the block 56 to prevent the block 56 from falling off during the rotation process, so that the slider 53 moves, and then the robot body 1 is placed in the pipe 2, and the robot body 1 is started to move in the pipe 2. When the motor 41 is started, its output shaft drives the fixed ring 42 to rotate, and the connecting rod 43 moves accordingly, and the surface of the camera 3 is cleaned by the brush 44 to prevent the dust in the pipe 2 from being contaminated to the surface of the camera 3, thereby affecting the detection. The turntable 51 rotates as the output shaft of the motor 41 rotates, driving the rotating rod 52 to rotate, and the slider 53 also rotates accordingly, driving the rotating box 54 to rotate. The water in it flows out from the pressure valve 63 due to the action of centrifugal motion, and is then sprayed out along the water spray hole 64 to clean the inner wall of the pipe 2, thereby preventing dust from being contaminated to the inner wall of the pipe 2, resulting in detection errors.

[0032] The technical means disclosed in the present invention are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacements of the above technical features. Matters not covered in the present invention belong to the common knowledge of those skilled in the art.

Claims

1. A wireless robot for pipeline inspection, comprising a robot body (1), a pipeline (2) is arranged outside the robot body (1), and a camera (3) is arranged on the robot body (1), characterized in that: The robot body (1) is provided with a cleaning component (4), the cleaning component (4) comprising a motor (41), a fixing ring (42), a connecting rod (43) and a brush (44); the motor (41) is fixedly connected to the robot body (1); the fixing ring (42) is fixedly connected to the output shaft of the motor (41); the connecting rod (43) is fixedly connected to the fixing ring (42); a plurality of brushes (44) are fixedly connected to the connecting rod (43); and the robot body (1) is provided with an adjusting component (5) and a water spraying component (6).

2. A pipeline detection wireless robot according to claim 1, characterized in that: The adjustment assembly (5) comprises a rotating disk (51), a rotating rod (52) and a slider (53); the rotating disk (51) is fixedly connected to the output shaft of the motor (41); the two rotating rods (52) are rotationally connected to the rotating disk (51); and the two sliders (53) are rotationally connected to the two rotating rods (52) respectively.

3. A pipeline detection wireless robot according to claim 2, characterized in that: The adjustment assembly (5) further comprises a rotating box (54), a fixed rod (55) and a clamping block (56); the two rotating boxes (54) are respectively slidably connected to the two sliding blocks (53); the four fixed rods (55) are respectively fixedly connected to the two rotating boxes (54); and the two clamping blocks (56) are respectively slidably connected to the two fixed rods (55).

4. A pipeline detection wireless robot according to claim 3, characterized in that: The adjustment assembly (5) further comprises a handle (57) and a screw rod (58), wherein the handle (57) is fixedly connected to the fixing rod (55), and the screw rod (58) is threadedly connected to the handle (57).

5. The pipeline detection wireless robot according to claim 3, characterized in that: The water spray assembly (6) comprises a water inlet (61) and a partition (62), the two water inlets (61) are respectively opened on the two rotating boxes (54), and the two partitions (62) are respectively fixedly connected to the two rotating boxes (54).

6. The pipeline detection wireless robot according to claim 5, characterized in that: The water spray assembly (6) further comprises a pressure valve (63) and a water spray hole (64); the two pressure valves (63) are respectively fixedly connected to the two partitions (62); and the plurality of water spray holes (64) are respectively opened on the two rotating boxes (54).

Citation Information

Patent Citations

  • Pipeline detection wireless robot

    CN109611641A