Duct type air conditioner
By setting up a load socket in the housing of the duct machine and using pre-installed modules, efficient assembly of the duct machine is achieved, solving the problems of difficult and low efficiency in the prior art.
Patent Information
- Application Number
- CN202420655796.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-01
AI Technical Summary
During the assembly process, due to the limitation of the internal space of the box, the assembly of heat exchangers, fans and electrical components is difficult and inefficient.
A duct machine is designed to realize pre-installation and insertion of heat exchangers, fans and electrical control components by setting the first and second load-bearing slots in the housing, and simplifying the assembly process by using the installation slide rails on the water connection tray and the installation support frame in the pre-installed module.
It reduces the difficulty of assembly of the air duct machine, improves assembly efficiency, and simplifies the operation process of workers.
Smart Images

Figure CN222578364U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an air conditioner, in particular to an air duct air conditioner. Background Art
[0002] Air conditioners are common household appliances in our daily lives. They are categorized as wall-mounted or cabinet-type. They typically consist of an indoor unit and an outdoor unit, with the indoor unit installed indoors and the outdoor unit installed outdoors. Ducted air conditioners are a type of central air conditioner, typically connecting the indoor and outdoor units. Air supply ducts run from the room to each room, then return to the outdoor unit through return ducts. The air is then cooled, mixed with fresh air, and then re-distributed.
[0003] Chinese patent publication CN211953012U discloses a ducted air conditioner comprising a housing, a heat exchanger, a fan, and electrical components housed within the housing. The heat exchanger is mounted on a water tray, while the fan and electrical control box are located to one side of the heat exchanger. During assembly, the heat exchanger, fan, and electrical components must be separately installed within the housing. This limited internal space makes assembly difficult for workers, resulting in reduced efficiency.
[0004] In view of this, how to design a technology to improve the assembly efficiency of the duct unit is a technical problem to be solved by the present invention. Utility Model Content
[0005] In response to the problems pointed out in the background technology, the present invention proposes a duct air conditioner, which reduces the assembly difficulty of the duct air conditioner and improves the assembly efficiency.
[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical solutions:
[0007] In some embodiments of the present application, a ducted air conditioner is provided, comprising:
[0008] A housing, wherein the housing is provided with an air inlet and an air outlet, and the housing is provided with a first bearing slot and a second bearing slot;
[0009] A heat exchange assembly, the heat exchange assembly comprising a heat exchanger and a water receiving tray, the heat exchanger being configured to exchange heat with air flowing therethrough to form a heat exchange airflow, first mounting rails being provided on both sides of the water receiving tray, and the heat exchanger being provided on the water receiving tray;
[0010] A pre-assembled module, comprising a fan, an electronic control assembly, and a mounting support frame; the fan is configured to introduce airflow through the air inlet, pass through the heat exchanger, and then be delivered from the air outlet; the electronic control assembly comprises an electronic control box and a circuit board, the circuit board being disposed in the electronic control box; second mounting rails are disposed on both sides of the mounting support frame, and the fan and the electronic control assembly are disposed on the mounting support frame;
[0011] Wherein, the first mounting slide rail is arranged in the first bearing slot, and the second mounting slide rail is arranged in the second bearing slot.
[0012] In one embodiment of the present application, the housing includes an enclosure, an end plate, and an access panel. The enclosure has a U-shaped cross-section. Two first bearing slots arranged oppositely are respectively provided on the opposite inner side walls of the enclosure. Two second bearing slots arranged oppositely are also respectively provided on the opposite inner side walls of the enclosure. The access panel is detachably provided on the enclosure, and the end plate is detachably provided on one end of the enclosure.
[0013] The air inlet is provided at one end of the shell, and the air outlet is provided at the other end of the shell. The air outlet is located on one side of the end plate. The enclosure and the access panel are wrapped around the outside of the support frame.
[0014] In one embodiment of the present application, the inspection panel includes a first plate body and a second plate body, and the first plate body and the second plate body are respectively detachably arranged on the enclosure, the first plate body is arranged on one side of the pre-assembled module, and the second plate body is arranged on one side of the heat exchange component, and the first plate body and the second plate body are butt-jointed together.
[0015] In one embodiment of the present application, the access panel further includes a refrigerant plate and a drain plate, wherein the refrigerant plate is provided with a first hollow structure, and the drain plate is provided with a second hollow structure. The second plate body is further provided with a first notch and a second notch, and the refrigerant plate and the drain plate are detachably provided on the enclosure, with the refrigerant plate located in the first notch and the drain plate located in the second notch;
[0016] The refrigerant pipe of the heat exchanger passes through the first hollow structure, and the drain outlet of the water receiving pan is located in the second hollow structure.
[0017] In one embodiment of the present application, a ventilation connection port is provided on the mounting support frame, the ventilation connection port is communicated with the air outlet, and the electric control box and the fan are arranged between the mounting support frame and the heat exchanger;
[0018] An installation support surface is formed on the installation support frame, the fan is arranged on the installation support surface and connected to the ventilation connection port, and the electric control box is arranged on the installation support surface.
[0019] In one embodiment of the present application, the mounting support frame is provided with mounting slots on both sides of the ventilation connection port on the mounting support surface, and the volute of the fan is inserted into the mounting slots.
[0020] In one embodiment of the present application, a heat dissipation duct is formed between the electric control box and the fan;
[0021] The electric control assembly further includes a heat-conducting component, which passes through the electric control box and is thermally connected to the circuit board. The portion of the heat-conducting component extending outside the electric control box is located in the heat dissipation duct.
[0022] In one embodiment of the present application, the surface of the electrical control box adjacent to the volute of the fan is a guide surface, and the guide surface is arranged at an angle. The heat dissipation duct is formed between the guide surface and the outer wall of the volute of the fan, and the part of the heat-conducting component exposed outside the electrical control box is located in the heat dissipation duct, and the heat-conducting component is adjacent to the volute of the fan.
[0023] In one embodiment of the present application, the heat exchanger includes a first heat exchange component, a second heat exchange component, a blocking component, and a shielding component. The first heat exchange component and the second heat exchange component are arranged relatively tilted, and the first heat exchange component and the second heat exchange component have an overall V-shaped structure. The adjacent ends of the first heat exchange component and the second heat exchange component are respectively arranged on the shielding component. The blocking component is arranged on the corresponding sides of the first heat exchange component and the second heat exchange component. An air inlet area is formed between the ends of the first heat exchange component and the second heat exchange component that are away from each other. The shielding component is provided with a hanging portion.
[0024] The duct fan further includes a hanging assembly, which is arranged in the housing and located between the fan and the heat exchanger;
[0025] The hanging portion is configured to be hung on the hanging assembly when the housing is in an upright installation state.
[0026] Another embodiment of the present application further provides a ducted air conditioner, comprising:
[0027] A housing, wherein the housing is provided with an air inlet and an air outlet, and an inserting portion is provided in the housing;
[0028] A heat exchange component, the heat exchange component comprising a heat exchanger and a water receiving tray, the heat exchanger being configured to exchange heat with an airflow flowing therethrough to form a heat exchange airflow, the heat exchanger being disposed on the water receiving tray;
[0029] A pre-assembled module, comprising a fan, an electronic control assembly, and a mounting support frame; the fan is configured to introduce airflow through the air inlet, pass through the heat exchanger, and then be delivered from the air outlet; the electronic control assembly comprises an electronic control box and a circuit board, the circuit board being disposed in the electronic control box; and the fan and the electronic control assembly are disposed on the mounting support frame;
[0030] The heat exchange assembly is inserted into the inserting portion of the shell through the water receiving tray, and the pre-assembled module is inserted into the inserting portion of the shell through the mounting support frame.
[0031] Compared with the prior art, the advantages and positive effects of the present invention are: by setting a bearing slot in the outer shell to meet the requirements of plug-in connection, in the actual assembly process, the heat exchanger and the water collection tray are pre-installed together, and the first mounting rail on the water collection tray is inserted into the first bearing slot to complete the assembly. Similarly, the fan and the electronic control components are pre-installed on the mounting support frame, and the second mounting rail on the mounting support frame is inserted into the second bearing slot to complete the assembly, thereby reducing the assembly difficulty of the duct machine and improving the assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is one of the structural diagrams of an embodiment of the utility model duct machine;
[0033] Figure 2 This is the second structural diagram of an embodiment of the duct machine of the utility model;
[0034] Figure 3 for Figure 1 Schematic diagram of the partial structure of the medium-pressure tube machine;
[0035] Figure 4 for Figure 1 Schematic diagram of the structure of the medium-pressure tube machine under maintenance;
[0036] Figure 5 for Figure 1 Partial exploded view of the medium-pressure pipe machine;
[0037] Figure 6 for Figure 1 Schematic diagram of the structure of the hoisting components in the medium-wind pipe machine;
[0038] Figure 7 for Figure 6 Schematic diagram of the structure of the middle load-bearing component;
[0039] Figure 8 for Figure 3 Assembly drawing of the blower and electronic control components;
[0040] Figure 9 for Figure 8Assembly drawing of the support frame and electronic control components;
[0041] Figure 10 for Figure 7 Schematic diagram of the structure of the middle box;
[0042] Figure 11 This is one of the structural diagrams of the fan in one embodiment of the duct fan of the present utility model;
[0043] Figure 12 This is the second structural diagram of the fan in the first embodiment of the duct fan of the utility model;
[0044] Figure 13 for Figure 12 Assembly drawing of the motor and mounting components;
[0045] Figure 14 for Figure 13 Schematic diagram of the structure of the middle load-bearing bracket;
[0046] Figure 15 for Figure 13 Schematic diagram of the structure of the fixed bracket;
[0047] Figure 16 for Figure 13 Schematic diagram of the motor structure;
[0048] Figure 17 for Figure 13 Assembly cross-sectional view of the rotating shaft and auxiliary bracket;
[0049] Figure 18 This is a structural diagram of a fan in another embodiment of the duct fan of the present invention;
[0050] Figure 19 for Figure 18 Assembly drawing of the motor and mounting components;
[0051] Figure 20 for Figure 19 Schematic diagram of the structure of the mounting bracket;
[0052] Figure 21 for Figure 19 Schematic diagram of the structure of the fastener;
[0053] Figure 22 for Figure 19 Schematic diagram of the motor structure;
[0054] Figure 23 for Figure 19 Assembly diagram of the middle shock-absorbing sleeve and the metal sleeve. DETAILED DESCRIPTION
[0055] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0056] In this application, the air conditioner performs a refrigeration cycle of the air conditioner by using a compressor, a condenser, an expansion valve and an evaporator. The refrigeration cycle includes a series of processes involving compression, condensation, expansion and evaporation to cool or heat the indoor space.
[0057] Low-temperature, low-pressure refrigerant enters the compressor, which compresses it into high-temperature, high-pressure refrigerant gas and discharges the compressed refrigerant gas. The discharged refrigerant gas flows into the condenser. The condenser condenses the compressed refrigerant into a liquid phase, releasing heat into the surrounding environment through the condensation process.
[0058] The expansion valve expands the high-temperature, high-pressure liquid refrigerant condensed in the condenser to a lower-pressure liquid. The evaporator evaporates the refrigerant expanded in the expansion valve and returns the low-temperature, low-pressure refrigerant gas to the compressor. The evaporator achieves cooling by utilizing the latent heat of evaporation to exchange heat with the material being cooled. Throughout this cycle, the air conditioner regulates the temperature of the indoor space.
[0059] The outdoor unit of the air conditioner refers to a portion of a refrigeration cycle including a compressor and an outdoor heat exchanger, the indoor unit of the air conditioner includes an indoor heat exchanger, and an expansion valve may be provided in the indoor unit or the outdoor unit.
[0060] The indoor heat exchanger and the outdoor heat exchanger function as a condenser or an evaporator. When the indoor heat exchanger functions as a condenser, the air conditioner functions as a heater in heating mode, and when the indoor heat exchanger functions as an evaporator, the air conditioner functions as a cooler in cooling mode.
[0061] like Figures 1-10 As shown, an embodiment of the present application provides a duct air conditioner, including: a shell 1, a heat exchange component 2, a fan 3, an electronic control component 4 and other components.
[0062] The housing 1 serves as an external support and protection body for mounting related components. In order to meet the requirements of air flow and heat exchange, the housing 1 is provided with an air inlet 11 and an air outlet 12.
[0063] The heat exchange assembly 2 is used to perform heat exchange processing on the airflow flowing into the housing 1 to achieve heating and / or cooling of the airflow. The heat exchange assembly 2 includes a heat exchanger 21, which is configured to heat the airflow flowing through it to form a heat exchange airflow.
[0064] Since the condensed water or defrost water generated during the use of the heat exchanger 21 needs to be collected and discharged, the heat exchange assembly 2 further includes a water receiving pan 22, which is arranged at the bottom of the heat exchanger 21 and is used to collect the water left on the heat exchanger 21. The heat exchanger 21 is placed on the water receiving pan 22.
[0065] The fan 3 serves as an airflow driving component. The fan 3 drives the airflow to be introduced through the air inlet 11 , pass through the heat exchanger 21 , and then be sent out from the air outlet 12 .
[0066] The electrical control assembly 4 is mainly used to achieve electrical connection with an external power supply and can also control the operation of the internal electrical components of the duct air conditioner. The electrical control assembly 4 includes an electrical control box 41, which is installed in the housing 1 through the electrical control box 41 as a mounting component of the electrical control assembly 4.
[0067] The electric control assembly 4 further includes a circuit board 42, which is disposed in the electric control box 41. The circuit board 42 is configured with at least one circuit board 42 according to its function to meet power supply and control requirements.
[0068] The heat exchange assembly 2 , the fan 3 and the electric control box 41 are arranged in the housing 1 . Along the airflow direction inside the housing 1 , the heat exchange assembly 2 and the electric control box 41 are arranged in sequence.
[0069] In one embodiment of the present application, in order to facilitate the installation of the fan 3 and the electronic control component 4 to improve assembly reliability and convenience, a support frame 13 is installed to uniformly install and fix the fan 3 and the electronic control component 4 to form a pre-assembled module.
[0070] Specifically, the fan 3 and the electronic control component 4 are respectively installed on the mounting support frame 13. The mounting support frame 13, the fan 3 and the electronic control component 4 are pre-assembled together outside the casing 1 to form a modular structure. Then, they are assembled and fixed in the casing 1 with the help of the mounting support frame 13 to realize the assembly of the fan 3 and the electronic control component 4 into the casing together.
[0071] In one embodiment, in order to facilitate the installation of the mounting support frame 13 into the housing 1 , the mounting support frame 13 can be assembled into the housing 1 in an insertion manner, and second mounting rails 134 are provided on both sides of the mounting support frame 13 .
[0072] Specifically, the housing is provided with a second bearing slot 17, and the mounting support frame 13 is inserted into the second bearing slot 17 via a second mounting rail 134. Thus, during on-site assembly by an operator, the mounting support frame 13, equipped with the fan 3 and the electronic control component 4, is inserted into the second bearing slot 17 via the second mounting rail 134. On the one hand, the mounting support frame 13 is supported by the second bearing slot 17, and on the other hand, the second bearing slot 17 can also limit and fix the mounting support frame 13.
[0073] In one embodiment, to facilitate installation of the heat exchange assembly 2 , first mounting rails 221 are provided on both sides of the water receiving tray 22 . A first bearing slot 18 is provided on the housing 1 , and the first mounting rails 221 are disposed in the first bearing slot 18 .
[0074] Specifically, when the heat exchange assembly 2 is installed in the housing 1 , the first mounting rails 221 on both sides of the water receiving tray 22 are aligned with the first bearing slots 18 and inserted therein, so as to install the heat exchange assembly 2 into the housing 1 in an insertion manner.
[0075] In some embodiments, the housing includes a support frame 15 and a plurality of protective plates 16 , and the protective plates 16 are detachably disposed on the support frame 15 .
[0076] Two oppositely arranged guard plates 16 are provided with a first bearing slot 18 and a second bearing slot 17 , the water receiving tray 22 is inserted into the first bearing slot 18 , and the mounting support frame 13 is inserted between the two oppositely arranged second bearing slots 17 .
[0077] Specifically, when the outer shell 1 is assembled, multiple guard plates 16 are assembled and fixed on the support frame 15. After the guard plates 16 having the first bearing slots 18 and the second bearing slots 17 are fixed on the support frame 15, the mounting support frame 13 and the water receiving tray 2 can be inserted between the two second bearing slots 17, and then the remaining guard plates 16 can be assembled.
[0078] In some embodiments, three adjacent guard plates 16 form a surrounding plate, and another guard plate 16 forms an inspection plate. The housing 1 further includes an end plate 162 .
[0079] Specifically, the cross-section of the enclosure 161 is a U-shaped structure, and two oppositely arranged first bearing slots 18 are respectively provided on the opposite inner side walls of the enclosure 161, and two oppositely arranged second bearing slots 17 are also respectively provided on the opposite inner side walls of the enclosure 161; the inspection plate 163 is detachably provided on the enclosure 161, and the end plate 162 is detachably provided at one end of the enclosure 161.
[0080] The air inlet 11 is provided at one end of the housing 1 , and the air outlet 12 is provided at the other end of the housing 1 . The air outlet 12 is located on one side of the end plate 162 .
[0081] Specifically, the enclosure 161 and the inspection plate 163 are wrapped around the outside of the support frame. During assembly, the enclosure 161 is first connected to the support frame, and then the heat exchange component 2 and the pre-assembled module are respectively inserted into the corresponding bearing slots; then the inspection plate 163 is connected to both sides of the enclosure 161, and the end plate 162 is set at one end of the enclosure 161 to cooperate with the mounting support frame 13 to form a heat dissipation cavity 19.
[0082] In certain embodiments, in order to facilitate maintenance by operators, the inspection panel 163 includes a first plate body 1631 and a second plate body 1632, and the first plate body 1631 and the second plate body 1632 are respectively detachably arranged on the enclosure 161, and the first plate body 1631 is arranged on one side of the pre-assembled module, and the second plate body 1632 is arranged on one side of the heat exchange component 2, and the first plate body 1631 and the second plate body 1632 are docked together.
[0083] Specifically, the inspection panel 163 adopts a split structure, using the first plate body 1631 to meet the maintenance and disassembly requirements of the fan and the electrical control box, and using the second plate body 1632 to meet the maintenance and disassembly requirements of the heat exchange component 2. In this way, during the actual maintenance process, large-scale disassembly and assembly is not required, thereby reducing the difficulty of maintenance.
[0084] In certain embodiments, the inspection plate 163 further includes a refrigerant plate 1633 and a drain plate 1634, the refrigerant plate 1633 is provided with a first hollow structure, the drain plate 1634 is provided with a second hollow structure, the second plate body 1632 is also provided with a first notch and a second notch, the refrigerant plate 1633 and the drain plate 1634 are detachably provided on the enclosure 161, the refrigerant plate 1633 is located in the first notch, and the drain plate 1634 is located in the second notch; the refrigerant pipe of the heat exchanger passes through the first hollow structure, and the drain outlet of the water receiving tray 22 is located in the second hollow structure.
[0085] Specifically, when maintenance is required on the heat exchange assembly 2, since the refrigerant pipe of the heat exchange assembly 2 is connected to the external air conditioner outdoor unit, and the water receiving pan 22 is also connected to a drain pipe, notches are provided at corresponding positions on the second plate 1632 to avoid the refrigerant plate 1633 and the drain plate 1634. In this way, maintenance is not affected by the refrigerant pipe and the drain pipe, thereby reducing the difficulty of maintenance.
[0086] In another embodiment, a mounting support surface 131 is formed on the mounting support frame 13, and a ventilation connection port 132 is further provided on the mounting support surface 131;
[0087] The mounting support frame 13 is disposed in the housing 1 , the electric control box 41 is disposed on the mounting support surface 131 , and the fan 3 is disposed on the mounting support surface 131 and connected to the ventilation connection port 132 ;
[0088] The electric control box 41 and the fan 3 are located between the mounting support frame 13 and the heat exchange assembly 2 .
[0089] Specifically, the mounting support frame 13 is fixedly disposed inside the housing 1 . The mounting support frame 13 will mount and fix the electric control component 4 via the mounting support surface 131 . The electric control box 41 cooperates with the mounting support surface 131 to form a cavity.
[0090] Fan 3 is similarly mounted on mounting support frame 13. To ensure the airflow driven by fan 3, a ventilation connection port 132 is provided on mounting support surface 131. The outlet of fan 3 is connected to ventilation connection port 132. When fan 3 is activated, air enters housing 1 through air inlet 11, exchanges heat with heat exchanger 21 in heat exchange assembly 2, and then enters fan 3. Air is then output from ventilation connection port 132 and delivered to the exterior of housing 1 through air outlet 12.
[0091] In one embodiment, in order to facilitate installation of the fan 3 , the mounting support frame 13 is provided with mounting slots 133 on both sides of the ventilation connection port 132 on the mounting support surface 131 , and the volute of the fan 3 is inserted into the mounting slots 133 .
[0092] Specifically, the volute of the fan 3 can be inserted into the installation slot 133, which can achieve fixed installation on the installation support frame 13 on the one hand, and can also ensure reliable docking between the volute and the ventilation connection port 132 on the other hand.
[0093] In one embodiment of the present application, in order to improve the heat dissipation efficiency of the circuit board 42 in the electrical control box 41, a mounting support frame 13 is provided in the outer shell 1, and a partition 136 is also provided on the mounting support frame 13. A ventilation connection port 132 is provided on the mounting support frame 13, and a first ventilation portion 137 is provided on the partition 136. The partition 136 is arranged on one side of the air outlet 12 and forms a heat dissipation cavity 19 between the mounting support frame 13 and the outer shell 1.
[0094] The heat exchanger, the fan and the electronic control component are arranged in the casing 1 and arranged on a side of the mounting support frame 13 away from the air outlet 12. The fan and the electronic control box are arranged on the mounting support frame 13. The fan is connected to the air outlet 12 through the ventilation connection port 132.
[0095] In addition, the electric control box is provided with a second ventilation portion 401 and a third ventilation portion 402 . The first ventilation portion 137 is connected to the second ventilation portion 401 through the heat dissipation cavity 19 , and the third ventilation portion 402 is located outside the heat dissipation cavity 19 .
[0096] Specifically, in actual use, by setting a partition 136 on the mounting support frame 13, on the one hand, the mounting support frame 13 is used to divide the outer shell 1 into relatively independent cavities, and the fan, heat exchange component 2 and electronic control component are placed in the cavity on one side of the mounting support frame 13, and the partition 136 forms a heat dissipation cavity 19 between the cavity on the other side of the mounting support frame 13 and the outer shell 1.
[0097] During use, after the fan is started, the airflow output from the fan outlet will be directed toward the air outlet 12, pass through the partition 136, and ultimately be output from the air outlet 12. The airflow output from the fan outlet has a relatively high pressure, and can then enter the heat dissipation cavity 19 through the first ventilation portion 137 on the partition 136. The air in the heat dissipation cavity 19 will enter the electrical control box through the second ventilation portion 401, exchange heat with the circuit board, and then flow out through the third ventilation portion 402.
[0098] When the fan is in operation, part of the airflow delivered to the air outlet 12 by the fan enters the heat dissipation cavity 19 through the first ventilation portion 137 .
[0099] When the fan is in operation, the air around the electric control box is sucked into the fan, so that the air in the electric control box flows out through the third vent. At the same time, the air in the heat dissipation cavity 19 flows into the electric control box from the second vent.
[0100] By forming a relatively independent heat dissipation cavity 19 in the casing 1, during the startup of the fan, when the airflow generated by the fan flows toward the air outlet 12, under the action of air pressure, part of the air enters the heat dissipation cavity 19 through the first vent to increase the air pressure in the heat dissipation cavity 19.
[0101] At the same time, the air pressure around the electric control box in the same cavity as the fan is low due to the air suction of the fan. In this way, during the operation of the fan, the air entering the heat dissipation cavity 19 can flow into the electric control box to take away the heat and then be output from the electric control box and circulate into the fan. In this way, the heat dissipation efficiency of the circuit board in the electric control box can be effectively improved.
[0102] In some embodiments, the mounting support frame 13 is provided with a mounting opening 135 , through which the electric control box is mounted.
[0103] The electric control box includes a box body 411 . The circuit board is disposed in the box body 411 . The box body 411 is disposed on the mounting support frame 13 . The box body 411 is located outside the heat dissipation cavity 19 .
[0104] The electric control box includes a box cover 412 , which is detachably disposed on the box body 411 and is located outside the heat dissipation cavity 19 .
[0105] The electric control box includes a maintenance cover 413 , which is disposed on the mounting support frame 13 and is located in the heat dissipation cavity 19 .
[0106] The box body 411 and the maintenance cover 413 both cover the installation opening 135 . The third ventilation portion 402 is provided on the box body 411 , and the second ventilation portion 401 is provided on the maintenance cover 413 .
[0107] Specifically, for the electrical control box, the circuit board is installed through the box body 411, and the box body 411 is arranged around the installation opening 135. One side of the box body 411 is covered by the box cover 412, and the maintenance cover 413 covers the other side of the installation opening 135 to form a relatively closed electrical control box.
[0108] In some embodiments, the maintenance cover 413 includes a cover plate 4131 and a maintenance plate 4132. The cover plate 4131 is provided with a maintenance opening, and the maintenance plate 4132 is detachably provided on the maintenance opening. The second vent 401 is provided on the cover plate 4131 and / or the maintenance plate 4132.
[0109] Specifically, in order to facilitate later maintenance, the maintenance cover 413 can also be made into a split structure, with maintenance ports corresponding to the positions of easily damaged components on the circuit board set on the cover plate 4131. When maintenance is needed, only the maintenance plate 4132 needs to be removed to perform maintenance.
[0110] In one embodiment of the present application, in order to further improve the heat dissipation efficiency of the circuit board 42 in the electrical control box 41, the electrical control assembly 4 also includes a heat-conducting component 43, which is thermally connected to the circuit board 42. The heat-conducting component is configured to conduct the heat generated by the circuit board to the outside of the electrical control box and dissipate heat with the help of the airflow generated by the fan.
[0111] Specifically, a heat dissipation duct is formed between the electric control box and the fan; the heat conductive component passes through the electric control box, the heat conductive component is thermally connected to the circuit board, and the portion of the heat conductive component extending outside the electric control box is located in the heat dissipation duct.
[0112] Specifically, when the circuit board 42 installed in the box body 411 is powered on and in use, it generates heat, necessitating heat dissipation. A heat-conducting component 43 is provided on the electrical control box 41. The heat-conducting component 43 can be made of a material with excellent thermal conductivity (such as aluminum or copper). The heat-conducting component 43 is inserted into the heat dissipation port 4113 and thermally connected to the circuit board 42, effectively dissipating heat from the circuit board 42.
[0113] The heat dissipation duct formed between the electric control box 41 and the fan 3 can ensure that during the operation of the fan 3, part of the air flow will flow into the heat dissipation duct to quickly and efficiently take away the heat conducted by the heat-conducting component 43, thereby improving the heat dissipation efficiency of the circuit board 42.
[0114] By configuring a heat-conducting component on the electrical control box, the heat-conducting component can pass through the electrical control box and be thermally connected to the circuit board. The heat-conducting component partially extends to the outside of the electrical control box, and then the heat of the circuit board can be conducted to the outside of the electrical control box through the heat-conducting component. The airflow generated by the fan in the outer casing is used to quickly dissipate the heat of the heat-conducting component, thereby improving the heat dissipation efficiency of the electrical control box and improving the reliability of the duct air conditioner.
[0115] In one embodiment, a heat dissipation port 4113 is provided on the electric control box 41, and the heat conducting component 43 is inserted into the heat dissipation port 4113, which, on the one hand, meets the installation requirements of the heat conducting component 43, and on the other hand, satisfies the heat conducting component 43 to conduct the heat generated by the circuit board 42 to the outside of the electric control box 41 via the heat conducting component 43.
[0116] In one embodiment, since the fan 3 and the electronic control assembly 4 are both mounted on the mounting support surface 131 of the mounting support frame 13, the electronic control assembly 4 is arranged on one side of the fan 3. In order to improve the heat dissipation efficiency of the heat conducting component 43, the heat conducting component 43 is arranged close to the fan 3.
[0117] Specifically, after the fan 3 is started, the air flow after heat exchange through the heat exchanger 21 will flow toward the fan 3. During the flow process, part of the air flow will flow directly into the inlet of the fan 3, and part of the air flow will flow along the surface of the electrical control box 41 to take away the heat released by the circuit board 42 absorbed by the heat-conducting component 43, thereby improving the heat dissipation efficiency of the heat-conducting component 43.
[0118] In one embodiment, a deflector cover 14 is further provided on the ventilation connection port 132 , and the cross-sectional area of the deflector cover 14 increases along the air outlet direction.
[0119] Specifically, the deflector 14 is connected to the ventilation connection port 132 to guide the airflow output from the fan 3 . The deflector 14 guides the airflow toward the air outlet 12 of the housing 1 to increase the air outlet coverage area of the air outlet 12 .
[0120] In some embodiments, the air duct 14 is arranged on one side of the partition 15, and the air duct forms an air outlet channel between the ventilation connection port 132 and the air outlet 12, the air outlet channel and the heat dissipation cavity, and the air outlet channel and the heat dissipation cavity are arranged at the same end of the shell, and the side wall of the air outlet channel is connected to the heat dissipation cavity through the first ventilation part; the heat exchanger, the fan and the electronic control component are arranged in the shell, and the fan is connected to the air outlet through the air outlet channel.
[0121] In one embodiment, the surface of the electrical control box 41 adjacent to the volute of the fan 3 is a guide surface 410, and the guide surface 410 is arranged at an angle. The heat dissipation duct is formed between the guide surface and the outer wall of the volute of the fan. Along the airflow direction of the heat dissipation duct, the heat dissipation duct has a tapered structure.
[0122] Specifically, to improve the heat dissipation efficiency and operational reliability of circuit board 42, the surface of electrical control box 41 adjacent to the volute of fan 3 is provided with a guide surface 410. This guide surface directs airflow through electrical control box 41. A heat dissipation duct is formed between guide surface 410 and the volute of fan 3. After the fan is started, airflow after heat exchange in the heat exchanger flows toward the fan. Part of the airflow is drawn into the fan, while the remaining airflow passes through the heat dissipation duct and is then drawn back into the fan. This effectively dissipates heat from the circuit board in the electrical control box through the heat dissipation duct.
[0123] In one embodiment, a plurality of heat dissipation fins are provided on the heat conducting component, and the heat dissipation fins are extended and arranged along the rotation axis direction of the fan.
[0124] Specifically, because the heat sink fins are located in the heat dissipation duct, the extension direction of the heat sink fins is the same as the flow direction of the airflow in the heat dissipation duct. On the one hand, the airflow can flow along the heat sink fins to quickly remove heat; on the other hand, the heat sink fins can guide the airflow to ensure smooth flow in the heat dissipation duct.
[0125] In some embodiments of the present application, the electric control box 41 may include a box body 411, in which the circuit board 42 is disposed, and the box body 411 is disposed in the housing 1. The box body 411 forms a space for mounting the circuit board 42, and is assembled into the housing 1 through the box body 411 to achieve installation and fixation of the electric control box 41.
[0126] In one embodiment, the electric control box 41 may include a box cover 412, which is detachably mounted on the box body 411. The box cover 412 is detachably connected so that when the circuit board 42 is repaired, the box cover 412 can be removed from the box body 411 to expose the circuit board 42, thereby facilitating repair.
[0127] In some embodiments, the drainage surface 410 formed on the electrical control box 41 may be formed on the box body 411. The drainage surface 410 is formed on the box body 411 and extends obliquely from the inner wall of the housing 1 in a direction away from the water receiving tray 22. Specifically, a first end of the drainage surface 410 on the box body 411 is adjacent to the sidewall of the housing 1 and the water receiving tray 22, while a second end of the drainage surface 410 on the box body 411 is away from the sidewall of the housing 1 and the water receiving tray 22.
[0128] In some embodiments, the box body 411 is further provided with a threading hole, in which a threading rubber plug 46 is provided.
[0129] Specifically, the cables extending from the circuit board 42 in the electric control box 41 to the outside of the electric control box 41 are led out through the threading rubber plug 46. The threading rubber plug 46 can seal the portion where the cables are led out to improve the waterproof performance.
[0130] In some embodiments of the present application, in order to improve the installation reliability of the heat exchange component, the duct fan also includes a hanging component 5, which is arranged in the casing and located between the fan and the heat exchange component; the hanging component 5 is configured to hang and install the heat exchanger 21.
[0131] Specifically, the heat exchanger is further provided with a hanging portion 211 , and the hanging portion 211 is configured to be hung on the hanging assembly 5 when the housing is in an upright installation state.
[0132] After the hanging assembly 5 is installed in the shell, when installing the heat exchanger, the heat exchanger 21 is inserted into the shell 1 through the water receiving tray 22, and then the heat exchanger 21 is hung on the hanging assembly 5 through the hanging part 211, so as to realize the hanging installation of the heat exchanger through the hanging assembly 5, and the weight of the heat exchanger is borne by the hanging assembly 5, thereby reducing the impact of the heat exchanger 21 when it falls and causing damage to the water receiving tray 22.
[0133] In one embodiment, the lifting assembly 5 includes a supporting component 51 and a bearing component 52, a limiting portion 521 is provided on the bearing component 52, the supporting component 51 is provided in the outer shell, the bearing component 52 is provided on the supporting component 51, and the bearing component 52 and the supporting component 51 are arranged in an alternating manner.
[0134] Specifically, the hanging assembly 5 is fixedly mounted in the housing via a support member 51, which supports and mounts the bearing member 52. The heat exchanger is also provided with a hanging portion 211, which is hung on the bearing member 52 and cooperates with the limiting portion 521 to limit the position of the heat exchanger.
[0135] On the one hand, the hanging portion 211 is hung on the bearing component 52 to realize the suspension installation of the heat exchanger through the bearing component 52; on the other hand, the hanging portion 211 is limited by the limiting portion 521 provided on the bearing component 52, thereby realizing the precise limitation of the installation position of the heat exchanger by the limiting portion 521 when the heat exchanger is hung on the bearing component 52 through the hanging portion 211.
[0136] In some embodiments, since the support component 51 needs to be securely mounted with the outer shell and provide effective support, the lifting assembly 5 also includes a structural reinforcement 53, which is arranged on the support component 51 and extends along the length direction of the support component 51.
[0137] Specifically, the support member 51 and the load-bearing member 52 of the hoisting assembly 5 are typically formed by bending sheet metal. To enhance the overall structural strength and supporting capacity of the support member 51, a structural reinforcement 53 is additionally provided. The structural reinforcement 53 extends along the length of the support member 51 and is fixed to the support member 51 to enhance the overall structural strength of the support member 51.
[0138] In one embodiment, one end of the support member 51 is provided with an inserting portion, and the other end of the support member 51 is provided with a fixing portion;
[0139] The housing is provided with a plug-in fitting portion, and the housing is also provided with a fixed fitting portion;
[0140] The plug-in portion and the plug-fitting portion are plugged together, and screws fix the fixing portion and the fixed connecting portion together.
[0141] Specifically, to facilitate quick on-site assembly of the support member 51, a plug-in portion is provided at one end of the support member 51. During installation, the plug-in portion is inserted into the mating portion in the housing to achieve pre-assembly. The fixing portion and the fixed connection portion are then screwed together, thereby securing the support member 51 to the housing.
[0142] In one embodiment, the entities of the fixing portion and the fixing connection portion may be in the form of a through hole and a threaded hole, that is, a screw passes through the through hole and is threadedly connected in the threaded hole.
[0143] In another embodiment, the housing includes a support frame 15 and a plurality of shields 16 , wherein the shields 16 are disposed on the support frame 15 , and the plug-in mating portion and the fixed mating portion are formed on the support frame 15 ;
[0144] The plug-in portion includes a first plug tongue 511 provided on the end of the support component 51, and the first plug tongue 511 extends along the length direction of the support component 51. The plug-in fitting portion includes a first socket provided on the support frame 15, and the first plug tongue 511 is inserted into the first socket.
[0145] Specifically, the plug-in portion includes a first plug-in tongue 511. During assembly, the first plug-in tongue 511 is inserted into a corresponding first socket on the support frame 15. The first plug-in tongue 511 cooperates with the first socket to position the pre-assembled support component 51. The first plug-in tongue 511 is plugged into the support frame 15 during assembly, facilitating quick assembly by on-site staff.
[0146] In one embodiment, to improve plugging reliability, the plugging portion further includes a second plugging tongue 512. The second plugging tongue 512 extends along the length of the support member 51. The second plugging tongue 512 is arranged side by side with the first plugging tongue 511. A raised portion 513 is further provided on the free end of the second plugging tongue 512. The raised portion 513 extends away from the first plugging tongue 511.
[0147] The plug-in fitting portion further includes a second socket provided on the support frame 15 , the second tongue 512 is inserted into the second socket, and the tilting portion 513 is inserted into the second socket and is configured to restrict the second tongue 512 from being disengaged from the second socket.
[0148] Specifically, the second plug tongue 512 and the first plug tongue 511 configured on the plug-in portion cooperate with each other to be inserted into the corresponding socket of the support frame 15, and the tilting portion 513 provided on the second plug tongue 512 can be hooked on the edge of the second socket after the second plug tongue 512 is inserted into the second socket to prevent the second plug tongue 512 from being disengaged from the second socket, thereby improving the convenience during the assembly process.
[0149] In another embodiment, the heat exchanger includes two heat exchange components, namely a first heat exchange component 212 and a second heat exchange component 213. The first heat exchange component 212 and the second heat exchange component 213 are arranged relative to each other at an angle, and the first heat exchange component 212 and the second heat exchange component 213 have an overall V-shaped structure. The first heat exchange component 212 and the second heat exchange component 213 are equipped with refrigerant pipes and heat dissipation fins to meet ventilation and heat dissipation requirements.
[0150] The heat exchanger also includes a sealing component 214, which is arranged on the corresponding sides of the first heat exchange component 212 and the second heat exchange component 213, so as to seal the two sides of the first heat exchange component 212 and the second heat exchange component 213 through the sealing component 214, and prevent the air flow from leaking from the two sides of the two heat exchange components through the sealing component 214.
[0151] The heat exchanger also includes a shielding member 215, on which the adjacent ends of the first heat exchange member 212 and the second heat exchange member 213 are respectively disposed. An air inlet area is formed between the ends of the first heat exchange member 212 and the second heat exchange member 213 that are spaced apart from each other. The shielding member 215 can be fixedly connected to the first heat exchange member 212 and the second heat exchange member 213, and can also cover the ends of the first heat exchange member 212 and the second heat exchange member 213 to prevent airflow from leaking between the ends of the first heat exchange member 212 and the second heat exchange member 213.
[0152] Specifically, a hanging portion 211 is provided on the shielding component 215, and the hanging portion 211 is used to meet the requirements of the heat exchanger hanging installation. At the same time, the shielding component 215 can effectively connect and fix the first heat exchange component 212 and the second heat exchange component 213 to ensure that after the hanging installation, the first heat exchange component 212 and the second heat exchange component 213 can be firmly connected to the shielding component 215.
[0153] In some embodiments, the hoisting assembly 5 includes at least two supporting components 51 arranged side by side, and the hoisting assembly 5 includes at least two bearing components 52 arranged side by side.
[0154] The outer surface of the shielding component 215 includes a first surface and a second surface, and the first surface and the second surface are arranged relatively inclined. Two hanging parts 211 are provided on the outer surface of the shielding component 215, one hanging part 211 is provided on the first surface, and the other hanging part 211 is provided on the second surface, and the two hanging parts 211 are arranged at intervals; the hanging parts 211 are provided to be hung on the corresponding supporting parts 52.
[0155] Specifically, in order to reliably hang and install the heat exchanger, two hanging parts 211 are provided on the outer surface of the shielding component 215, which are spaced apart and staggered. The two hanging parts 211 can firmly hang the entire heat exchanger to ensure the posture stability of the heat exchanger during transportation and use.
[0156] In another embodiment of the present application, the fan 3 typically includes components such as a volute 31, a motor 32, and an impeller 33. In actual use, the ducted air conditioner can be installed vertically or horizontally. In this case, high assembly precision and structural stability between the motor 32 and impeller 33 and the volute 31 are required. Furthermore, vibrations caused by bumps and collisions during transportation or handling can also affect the operational reliability of the fan 3. To this end, the following structural improvements are designed for the fan 3.
[0157] In one embodiment of the present application, Figures 11-17 As shown, the fan 3 includes a volute 31 , an impeller 33 and a motor 32 . The impeller 33 is rotatably disposed in the volute 31 , and the motor 32 is configured to drive the impeller 33 to rotate in the volute 31 .
[0158] In which, the fan 3 may also include an installation component 34, the installation component 34 includes a load-bearing bracket 341, a fixed bracket 342 and an auxiliary bracket 343, the load-bearing bracket is arranged on one side of the volute 31, the auxiliary bracket 343 is arranged on the other side of the volute 31, the fixed bracket 342 is arranged on the load-bearing bracket 341, the motor 32 is arranged between the load-bearing bracket 341 and the fixed bracket 342, the rotating shaft 321 of the motor 32 passes through the impeller 33, and the free end of the rotating shaft 321 of the motor 32 is rotatably arranged on the auxiliary bracket 343.
[0159] Specifically, during the assembly of the fan 3, the main body of the motor 32 is supported and fixed by the supporting bracket 341. The supporting bracket 341 is connected to the volute 31 and is located on one side of the impeller 33. The rotating shaft 321 of the motor 32 is connected to the auxiliary bracket 343 after passing through the impeller 33. The auxiliary bracket 343 can support the free end of the rotating shaft 321 of the motor 32.
[0160] In this way, the main structure of the motor 32 is fixedly mounted on the supporting bracket 341 via the fixing bracket 342. The supporting bracket 341 supports the motor 32 and is firmly fixed to one side of the impeller 33. The free end of the rotating shaft 321 of the motor 32 on the other side of the impeller 33 is supported by the auxiliary bracket 343. During the transportation of the ducted air conditioner, the main body of the motor 32 is effectively supported and fixed by the mounting assembly 34.
[0161] The motor 32 is assisted in being installed on the volute 31 by the mounting assembly 34. The rotating shaft 321 of the motor 32 is connected to the impeller 33 in a through-going manner. On the one hand, the mounting assembly 34 supports and fixes the main structure of the motor 32 through the supporting bracket 341 on one side of the impeller 33. On the other hand, the rotating shaft 321 of the motor 32 is supported by the auxiliary bracket 343 on the other side of the impeller 33 so as to pass through the free end of the impeller 33. In this way, the motor 32 is effectively supported on both sides of the impeller 33. After the fan 3 is assembled, the impeller 33 can be reliably supported and installed on the rotating shaft 321 of the motor 32. In addition, during transportation, the motor 32 is reliably supported on both sides of the impeller 33 by the mounting assembly 34 to reduce the occurrence of deviation of the motor 32, which may cause the installation position of the impeller 33 to change, resulting in surging or inaccurate air volume, thereby improving the reliability of the duct fan.
[0162] In one embodiment, a bearing groove 3411 is provided on the bearing bracket 341, the motor 32 is located in the bearing groove 3411, and the fixing bracket 342 is provided on the bearing bracket 341 and is configured to press the motor 32 to prevent the motor 32 from detaching from the bearing groove 3411.
[0163] Specifically, in order to facilitate the positioning of the main structure of the pre-assembled motor 32 during assembly, a bearing groove 3411 is provided on the bearing bracket 341, and the bearing groove 3411 is used to place the motor 32. After the motor 32 is placed in the bearing groove 3411, the fixing bracket 342 is assembled to the bearing bracket 341, and the motor 32 is fixedly installed on the bearing bracket 341 using the fixing bracket 342.
[0164] In another embodiment, in order to meet the requirement of fixed connection between the supporting bracket 341 and the volute 31, the supporting bracket 341 is provided with a plurality of outwardly extending connecting portions 3412, and the plurality of connecting portions 3412 are distributed around the supporting groove 3411, and the connecting portions 3412 are detachably mounted on the volute 31.
[0165] Specifically, the connecting portion 3412 can be an integral structure with the supporting bracket 341, or the connecting portion 3412 can be an independent structure installed on the supporting bracket 341 by a fixed connection, and the free end of the connecting portion 3412 can be fixedly connected to the volute 31 by screws or the like.
[0166] In some embodiments, in order to facilitate the secure assembly of the fixing bracket 342 onto the supporting bracket 341, the supporting bracket 341 is provided with an inserting tongue 3413 and a screw hole 3414, one end of the fixing bracket 342 is provided with an inserting hole 3421, and the other end of the fixing bracket 342 is provided with a connecting through hole 3422;
[0167] The inserting tongue 3413 is inserted into the inserting hole 3421 , and the screw passes through the connecting through hole 3422 and is threadedly connected to the screw hole 3414 .
[0168] Specifically, in the process of fixing the motor 32 to the supporting bracket 341 through the fixing bracket 342, one end of the fixing bracket 342 is quickly plugged into the tongue 3413 through the socket 3421. Then, the fixing bracket 342 is pressed onto the motor 32 and a screw is passed through the connecting through hole 3422 and threadedly connected to the screw hole 3414 to complete the assembly.
[0169] The cooperation between the tongue 3413 and the socket 3421 can reduce the number of screws used, thereby improving assembly efficiency.
[0170] In some embodiments, since the supporting bracket 341 is usually made of sheet metal, the supporting bracket 341 is made of sheet metal bending, and supporting grooves 3411 are formed on both sides of the supporting bracket 341, and fixed brackets 342 are connected to both sides of the supporting bracket 341.
[0171] In another embodiment, in order to improve the overall structural strength of the supporting frame, a reinforcement member 344 can be used to connect the two sides of the supporting bracket 341. The reinforcement member 344 extends along the length direction of the rotating shaft 321 of the motor 32 and spans the main structure of the motor 32 to connect the two sides of the supporting bracket 341, thereby improving the structural strength.
[0172] In some embodiments, first shock absorbing components 322 are respectively provided at both ends of the motor 32 . The first shock absorbing components 322 are located in the bearing groove 3411 . The first shock absorbing components 322 are clamped between the bearing bracket 341 and the fixing bracket 342 .
[0173] Specifically, by disposing first shock-absorbing components 322 at both ends of the motor 32, the first shock-absorbing components 322 are used to absorb vibrations generated during the operation of the motor 32, thereby effectively reducing noise generated during the operation of the motor 32.
[0174] In one embodiment, the first shock-absorbing component 322 is generally made of a flexible member such as a shock-absorbing sleeve 347 or a shock-absorbing block. To improve reliability, the mounting assembly 34 further includes a snap ring 323 having a compression notch. The snap ring 323 is sleeved on the first shock-absorbing component 322 and is sandwiched between the supporting bracket 341 and the fixing bracket 342.
[0175] The compression notch is configured so that a distance between two ends of the snap ring 323 is reduced after the snap ring 323 is clamped between the supporting bracket 341 and the fixing bracket 342 .
[0176] Specifically, after the first shock-absorbing component 322 is assembled onto the motor 32, a retaining ring 323 is placed on the outside of the first shock-absorbing component 322. The retaining ring 323 is generally supported by a hard material (such as metal). This protects the first shock-absorbing component 322 from the outside. The compression notch formed on the retaining ring 323 allows the retaining ring 323 to be compressed by the fixing bracket 342. The compression notch allows the retaining ring 323 to be reduced in size, thereby securely fixing the first shock-absorbing component 322 to the motor 32.
[0177] In some embodiments, the outer circumference of the snap ring 323 forms a limiting groove, and the support bracket 341 is locked in the limiting groove. Specifically, the snap ring 323 is placed in the support groove 3411, so that the portion of the support bracket 341 forming the support groove 3411 is locked in the limiting groove, thereby achieving a precise limit function.
[0178] In some embodiments, a shielding portion 3423 is provided on the fixing bracket 342. The shielding portion 3423 is arranged on the outside of the first shock-absorbing component 322 and extends toward the supporting bracket 341. The first shock-absorbing component 322 is located between the shielding portion 3423 and the end surface of the motor 32. The shielding portion 3423 is configured to shield the outside of the first shock-absorbing component 322 to prevent the first shock-absorbing component 322 from detaching from the motor 32.
[0179] Specifically, during use, the rotating shaft 321 of the motor 32 drives the impeller 33 to rotate, causing the motor 32 to vibrate, and the vibration is transmitted to the first shock-absorbing component 322, causing the first shock-absorbing component 322 to deform or shift. The outer side of the first shock-absorbing component 322 is blocked and limited by the blocking portion 3423 on the fixed bracket 342, thereby ensuring that the first shock-absorbing component 322 can be firmly installed at the end of the motor 32 during use without falling off.
[0180] In some embodiments, a positioning portion is provided on the inner circumference of the first shock absorbing component 322 , and a positioning matching portion is provided on the motor 32 . The positioning portion and the positioning matching portion are connected together to limit the first shock absorbing component 322 from rotating relative to the motor 32 .
[0181] Specifically, in order to limit the rotation of the motor 32 relative to the first shock absorbing component 322, the positioning portion and the positioning matching portion are connected to limit the rotation of the motor 32 relative to the first shock absorbing component 322. The positioning portion can be a concave structure or a convex structure, and the matching positioning matching portion can be a convex structure or a concave structure.
[0182] In another embodiment, in order to ensure that the rotating shaft 321 of the motor 32 rotates smoothly on the auxiliary bracket 343, a mounting hole is provided on the auxiliary bracket 343, and the mounting assembly 34 also includes a bearing 345, which is provided in the mounting hole, and the free end of the rotating shaft 321 of the motor 32 is inserted into the bearing 345.
[0183] Specifically, a bearing 345 is provided on the auxiliary bracket 343 for supporting the rotating shaft 321 of the motor 32 , so that the rotating shaft 321 of the motor 32 can be effectively supported and can rotate smoothly.
[0184] In one embodiment, the mounting assembly 34 further includes a second shock absorbing component 3431 and an end cap 3432. One end of the second shock absorbing component 3431 is provided with a mounting groove, and the other end surface of the second shock absorbing component 3431 is provided with a vent hole, the vent hole communicating with the mounting groove. The outer circumference of the second shock absorbing component 3431 is further provided with an annular positioning portion.
[0185] The end cover 3432 is provided with an escape opening;
[0186] The bearing 345 is arranged in the mounting groove, the second shock-absorbing component 3431 is arranged in the mounting hole, the annular positioning portion is abutted against the outer surface of the auxiliary bracket 343, the end cover 3432 is arranged on the auxiliary bracket 343 and covers the annular positioning portion, and the second shock-absorbing component 3431 passes through the avoidance opening.
[0187] Specifically, the bearing 345 is mounted in the mounting hole of the auxiliary bracket 343 via the second shock-absorbing component 3431. The second shock-absorbing component 3431 provides support and shock absorption for the bearing 345. The second shock-absorbing component 3431 is pressed against the annular positioning portion via the cover plate, thereby securing the second shock-absorbing component 3431 to the auxiliary bracket 343 via the cover plate.
[0188] When the shaft 321 of the motor 32 rotates at a high speed, the pressure of the gas in the mounting groove will fluctuate, thereby generating abnormal noise. However, the air pressure in the mounting groove can be effectively balanced by providing the vent hole.
[0189] In one embodiment of the present application, the mounting assembly 34 in the duct air conditioner is arranged on the volute 31, the motor 32 is arranged on the mounting assembly 34, and the rotating shaft 321 of the motor 32 passes through the impeller 33; the mounting assembly 34 is configured to support and fix the motor 32 on one side of the impeller 33, and the mounting assembly 34 is also configured to support the free end of the rotating shaft 321 of the motor 32 on the other side of the impeller 33.
[0190] In another embodiment of the present application, Figures 18-23 As shown, the fan 3 includes a volute 31 , an impeller 33 and a motor 32 . The impeller 33 is rotatably disposed in the volute 31 , and the motor 32 is configured to drive the impeller 33 to rotate in the volute 31 .
[0191] A plurality of mounting portions 324 are provided on the outer circumference of the motor 32 , and the rotating shaft 321 of the motor 32 passes through the impeller 33 .
[0192] The fan 3 also includes a mounting assembly 34, which includes a plurality of mounting brackets 346 and an auxiliary bracket 343. The mounting bracket 346 is arranged on the mounting portion 324 and connected to one side of the volute 31, and the auxiliary bracket 343 is arranged on the other side of the volute 31. The free end of the rotating shaft 321 of the motor 32 is rotatably arranged on the auxiliary bracket 343.
[0193] Specifically, a mounting portion 324 is provided on the outer circumference of the motor 32, through which a mounting bracket 346 is assembled. Multiple mounting brackets 346 are provided, and are installed around the exterior of the motor 32 and ultimately connected to the volute 31, thereby meeting the support and installation requirements of the main structure of the motor 32. The rotating shaft 321 of the motor 32, after passing through the impeller 33, is connected to the auxiliary bracket 343, which supports the free end of the rotating shaft 321 of the motor 32.
[0194] In this way, the main structure of the motor 32 is supported and fixed to one side of the impeller 33 by the mounting bracket 346, while the free end of the rotating shaft 321 of the motor 32 on the other side of the impeller 33 is supported by the auxiliary bracket 343. During the transportation of the ducted air conditioner, the main body of the motor 32 is effectively supported and fixed by the mounting assembly 34.
[0195] The multiple mounting brackets 346 can facilitate the operator to adjust the installation position of the motor 32 during assembly, thereby better improving the installation accuracy between the motor 32, the impeller 33 and the volute 31. The multiple mounting brackets 346 can also effectively support and fix the main body of the motor 32 to provide effective support for the motor 32.
[0196] The motor 32 is assisted in being installed on the volute 31 by the installation component 34. The rotating shaft 321 of the motor 32 is connected to the impeller 33 in a penetrating manner. On the one hand, the installation component 34 supports and fixes the main structure of the motor 32 through the installation bracket 346 on one side of the impeller 33. On the other hand, the rotating shaft 321 of the motor 32 is supported and installed through the free end of the impeller 33 by the auxiliary bracket 343 on the other side of the impeller 33. In this way, the motor 32 is effectively supported on both sides of the impeller 33. After the fan 3 is assembled, the impeller 33 can be reliably supported and installed on the rotating shaft 321 of the motor 32.
[0197] During transportation, the motor 32 is reliably supported on both sides of the impeller 33 by installing the assembly 34 to reduce the possibility of the motor 32 being deflected, causing the installation position of the impeller 33 to change, resulting in surge or inaccurate air volume, thereby improving the reliability of the duct machine.
[0198] In one embodiment of the present application, the mounting bracket 346 is an L-shaped structure as a whole. The mounting bracket 346 includes a fixed arm 3461 and a support arm 3462. The support arm 3462 is connected to the end of the fixed arm 3461. The fixed arm 3461 is provided with a mounting fitting portion 3463.
[0199] The fixing arm 3461 extends along the direction of the rotating shaft 321 of the motor 32 , the mounting fitting portion 3463 is provided on the corresponding mounting portion 324 , and the supporting arm 3462 is connected to the volute 31 .
[0200] Specifically, the fixing arm 3461 extends along the outer wall of the housing of the motor 32 and is connected to the mounting portion 324 through the mounting fitting portion 3463, thereby enabling the fixing arm 3461 to be mounted on the motor 32, while the mounting bracket 346 is fixedly connected to the volute 31 through the support arm 3462. The mounting bracket 346 is generally L-shaped, which can both meet the requirements of mounting the motor 32 in the volute 31 through the fixing arm 3461 and fixing the mounting bracket 346 to the volute 31 through the support arm 3462.
[0201] In one embodiment, the mounting portion 324 and the mounting engaging portion 3463 can have various structural forms. For example, the mounting portion 324 can be a first latching groove formed on the outer circumference of the motor 32, and the mounting engaging portion 3463 can be a first engaging protrusion formed on the fixed arm 3461, with the first engaging protrusion engaging with the first latching groove. Specifically, the mounting bracket 346 is inserted into the first latching groove via the first engaging protrusion on the fixed arm 3461, thereby securing the mounting bracket 346 to the motor 32.
[0202] Or, for example: the mounting portion 324 is a second clamping protrusion formed on the outer circumference of the motor 32, the mounting matching portion 3463 is a second clamping groove formed on the fixed arm 3461, and the second clamping protrusion is clamped in the second clamping groove.
[0203] In some embodiments, in order to automatically install and position the motor 32, a limiting protrusion 3464 is further provided at the end of the fixed arm 3461 away from the support arm 3462, and the limiting protrusion 3464 is abutted against the end face of the motor 32 away from the support arm 3462.
[0204] Specifically, after the fixing arm 3461 is installed on the motor 32, the position of the motor 32 is adjusted so that the limiting protrusion 3464 abuts against the end face of the motor 32 by the fitting portion 3463 and the mounting portion 324. In this way, the end face of the motor 32 inserted into the volute 31 can be positioned by the limiting protrusion 3464 on the fixing arm 3461, thereby improving the convenience and accuracy of the assembly of the motor 32.
[0205] In some embodiments, an assembly hole is provided on the support arm 3462, and the mounting assembly 34 also includes a shock-absorbing module, which includes a shock-absorbing sleeve 347 and a metal sleeve 348. The shock-absorbing sleeve 347 is provided with a plug-in protrusion 3471, and the shock-absorbing sleeve 347 is also provided with a stepped hole 3472. The stepped hole 3472 includes a first hole section and a second hole section connected together, the diameter of the first hole section is smaller than the diameter of the second hole section, at least part of the first hole section passes through the plug-in protrusion 3471, and the metal sleeve 348 is inserted in the first hole section; the plug-in protrusion 3471 is inserted into the assembly hole, the shock-absorbing sleeve 347 rests on the volute 31, and the connecting bolt passes through the metal sleeve 348 and is fixed to the volute 31 through a connecting nut.
[0206] Specifically, a shock-absorbing sleeve 347 is disposed in the assembly hole of the support arm 3462 of the mounting bracket 346. A metal sleeve 348 is disposed in the stepped hole 3472 formed by the shock-absorbing sleeve 347. When assembled to the volute 31, a connecting bolt passes through the metal sleeve 348 and is connected to the volute 31. The metal sleeve 348 protects the shock-absorbing sleeve 347. The support arm 3462 is connected to the connecting bolt via the shock-absorbing sleeve 347, which provides a good vibration reduction effect, thereby reducing the operating noise of the motor 32.
[0207] The provision of the metal sleeve 348 can limit the size while ensuring effective shock absorption, thereby preventing the impeller 33 of the fan 3 from being installed offset, thereby improving assembly accuracy.
[0208] The end face of the shock-absorbing sleeve 347 is formed with a second hole section, which is in contact with the volute 31. The second hole section does not contact the connecting bolt and forms a buffer zone with the volute 31. The buffer zone is used for the connecting bolt to squeeze the shock-absorbing sleeve 347 to produce a certain amount of compression when the shock-absorbing sleeve 347 is installed. At the same time, in order to prevent the compression of the shock-absorbing sleeve 347 from being too large or too small, a metal sleeve 348 is designed inside the shock-absorbing sleeve 347 to limit the compression of the shock-absorbing sleeve 347, to prevent different compression amounts when multiple shock-absorbing sleeves 347 are installed, thereby causing the rotating shaft 321 of the motor 32 to be eccentric, thereby improving the assembly accuracy and reliability.
[0209] In another embodiment, the mounting assembly 34 further includes fasteners 349 , which are distributed around the outer circumference of the motor 32 , and the fasteners 349 are pressed on the mounting brackets 346 , and the fasteners 349 are configured to fasten a plurality of the mounting brackets 346 to the motor 32 .
[0210] Specifically, to improve the connection reliability between the multiple mounting brackets 346 and the motor 32, each mounting bracket 346 can be fastened to the motor 32 via fasteners 349 on the outside of the motor 32, thereby further improving the connection reliability. After the two ends of the fasteners 349 are connected together, the fasteners 349 will abut against the fixing arms 3461 of the mounting brackets 346, thereby pressing the fixing arms 3461 against the motor 32.
[0211] In one embodiment, in order to position the fastener 349 , a positioning groove 3465 is provided on the fixing arm 3461 of the mounting bracket 346 , and the fastener 349 is located in the positioning groove 3465 .
[0212] Specifically, the fastener 349 can be in a strip-shaped structure. The fastener 349 surrounds the periphery of the motor 32 and is clamped in the positioning groove 3465 of each mounting bracket 346 for positioning. On the one hand, it can improve the installation accuracy, and on the other hand, it can prevent the fastener 349 from shifting.
[0213] In one embodiment, a plurality of pairs of positioning protrusions 3491 are provided on the inner surface of the fastener 349 , a positioning area is formed between two adjacent positioning protrusions 3491 , and the mounting bracket 346 is located between the two adjacent positioning protrusions 3491 .
[0214] Specifically, in order to facilitate operators to quickly position and assemble, multiple pairs of positioning protrusions 3491 can be provided on the inner surface of the fastener 349. Two adjacent positioning protrusions 3491 are arranged on both sides of the fixed arm 3461 for positioning. A cross limit is formed between the positioning protrusion 3491 and the mounting bracket 346 to facilitate installation and fixation.
[0215] In a certain embodiment, the two ends of the fastener 349 are respectively provided with a bending portion 3492, and the bending portion 3492 extends outward; one of the bending portions 3492 is provided with a through hole, and the other bending portion 3492 is provided with a fastening nut, and the fastening bolt passes through the through hole and is threadedly connected to the fastening nut.
[0216] Specifically, in order to facilitate tightening the fastener 349 , a tightening bolt is used to tighten the bent portions 3492 at both ends of the fastener 349 together to tighten the fastener 349 .
[0217] In one embodiment, the fastener 349 is in an arc-shaped structure, and a plurality of stress relief holes 3493 are provided on the fastener 349 . The plurality of stress relief holes 3493 are arranged in sequence along the extension direction of the fastener 349 .
[0218] Specifically, stress relief holes 3493 are designed on both sides of the fastener 349 to prevent the circular structure of the fastener 349 from rebounding after production.
[0219] In one embodiment, the fastener 349 is further provided with a plurality of reinforcing ribs 3494 , and the plurality of reinforcing ribs 3494 are arranged in sequence along the extension direction of the fastener 349 .
[0220] Specifically, the reinforcing ribs 3494 can greatly improve the strength of the fastener 349, and the strength ribs can also be formed between the bending portion 3492 and the fastener 349 to further enhance the structural strength of the bending portion 3492 and reduce deformation of the bending portion 3492.
[0221] In another embodiment, a mounting hole is provided on the auxiliary bracket 343 , and the mounting assembly 34 further includes a bearing 345 . The bearing 345 is provided in the mounting hole, and the free end of the rotating shaft 321 of the motor 32 is inserted into the bearing 345 .
[0222] Specifically, regarding the manner in which the auxiliary bracket 343 is configured with the bearing 345 to mount the rotating shaft 321 of the motor 32 , reference may be made to the mounting manner of the bearing 345 in the above embodiment, which will not be elaborated herein.
[0223] In one embodiment of the present application, when the mounting assembly 34 in the duct machine is assembled to the motor 32, the mounting assembly 34 includes a mounting bracket 346 and an auxiliary bracket 343, and the impeller 33 is arranged between the mounting bracket 346 and the auxiliary bracket 343. The mounting bracket 346 and the auxiliary bracket 343 are respectively arranged on the volute 31, and the mounting bracket 346 is configured to support and fix the motor 32 on one side of the impeller 33, and the auxiliary bracket 343 is configured to support the free end of the rotating shaft 321 of the motor 32 on the other side of the impeller 33.
[0224] Specifically, the mounting bracket 346 and the auxiliary bracket 343 are distributed on both sides of the impeller 33 to support and install the body of the motor 32 and the free end of the rotating shaft 321 .
[0225] In the description of the above embodiments, specific features, structures, materials or characteristics may be combined in an appropriate manner in any one or more embodiments or examples.
[0226] The above are only specific embodiments of the present invention, but the scope of protection of the present invention is not limited to them. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this utility model should be included in the scope of protection of the present utility model. Therefore, the scope of protection of the present utility model should be based on the scope of protection of the claims.
Claims
1. A duct machine, characterized in that: include: A housing, wherein an air inlet and an air outlet are provided on the housing, and a first bearing slot and a second bearing slot are provided on the housing; A heat exchange component, the heat exchange component comprising a heat exchanger and a water receiving tray, the heat exchanger being configured to exchange heat with the airflow flowing therethrough to form a heat exchange airflow, first mounting rails being arranged on both sides of the water receiving tray, and the heat exchanger being arranged on the water receiving tray; A pre-installed module, the pre-installed module comprises a fan, an electric control component and a mounting support frame; the fan is configured to introduce the airflow through the air inlet and then send it out through the air outlet after passing through the heat exchanger; the electric control component comprises an electric control box and a circuit board, the circuit board is arranged in the electric control box, second mounting rails are arranged on both sides of the mounting support frame, and the fan and the electric control component are arranged on the mounting support frame; Wherein, the first mounting slide rail is arranged in the first bearing slot, and the second mounting slide rail is arranged in the second bearing slot.
2. The air duct machine according to claim 1, characterized in that: The housing comprises a panel, an end plate and an inspection plate. The cross section of the panel is a U-shaped structure. Two first bearing slots arranged oppositely are respectively provided on the opposite inner side walls of the panel. Two second bearing slots arranged oppositely are also respectively provided on the opposite inner side walls of the panel. The inspection plate is detachably provided on the panel, and the end plate is detachably provided on one end of the panel. The air inlet is arranged at one end of the shell, and the air outlet is arranged at the other end of the shell. The air outlet is located at one side of the end plate, and the enclosure and the inspection plate are wrapped around the outside of the supporting frame.
3. The air duct machine according to claim 2, characterized in that: The inspection panel includes a first plate body and a second plate body, the first plate body and the second plate body are respectively detachably arranged on the enclosure, the first plate body is arranged on one side of the pre-assembled module, the second plate body is arranged on one side of the heat exchange component, and the first plate body and the second plate body are butt-jointed together.
4. The air duct machine according to claim 3, characterized in that: The inspection plate further comprises a refrigerant plate and a drain plate, wherein the refrigerant plate is provided with a first hollow structure, and the drain plate is provided with a second hollow structure, and the second plate body is further provided with a first notch and a second notch, and the refrigerant plate and the drain plate are detachably provided on the enclosure plate, wherein the refrigerant plate is located in the first notch, and the drain plate is located in the second notch; The refrigerant pipe of the heat exchanger passes through the first hollow structure, and the drain port of the water receiving pan is located in the second hollow structure.
5. The air duct machine according to any one of claims 1 to 4, characterized in that: The mounting support frame is provided with a ventilation connection port, the ventilation connection port is communicated with the air outlet, and the electric control box and the fan are arranged between the mounting support frame and the heat exchanger; The mounting support frame is formed with a mounting support surface, the fan is arranged on the mounting support surface and connected to the ventilation connection port, and the electric control box is arranged on the mounting support surface.
6. The air duct machine according to claim 5, characterized in that: The mounting support frame is provided with mounting slots on both sides of the ventilation connection port on the mounting support surface, and the volute of the fan is inserted into the mounting slots.
7. The air duct machine according to claim 1, characterized in that: A heat dissipation duct is formed between the electric control box and the fan; The electric control assembly further includes a heat-conducting component, which passes through the electric control box and is thermally connected to the circuit board. The portion of the heat-conducting component extending out of the electric control box is located in the heat dissipation duct.
8. The air duct machine according to claim 7, characterized in that: The surface of the electric control box adjacent to the volute of the fan is a guide surface, and the guide surface is arranged at an angle. The heat dissipation duct is formed between the guide surface and the outer wall of the volute of the fan. The part of the heat conduction component exposed outside the electric control box is located in the heat dissipation duct, and the heat conduction component is adjacent to the volute of the fan.
9. The air duct machine according to any one of claims 1 to 8, characterized in that: The heat exchanger comprises a first heat exchange component, a second heat exchange component, a blocking component and a shielding component. The first heat exchange component and the second heat exchange component are arranged relatively tilted. The first heat exchange component and the second heat exchange component have an overall V-shaped structure. The adjacent ends of the first heat exchange component and the second heat exchange component are respectively arranged on the shielding component. The blocking component is arranged on the corresponding side of the first heat exchange component and the second heat exchange component. An air inlet area is formed between the ends of the first heat exchange component and the second heat exchange component that are far away from each other. A hanging part is arranged on the shielding component. The duct machine further comprises a hanging assembly, which is arranged in the housing and located between the fan and the heat exchanger; The hanging portion is configured to be hung on the hanging assembly when the housing is in an upright installation state.
10. A duct machine, characterized in that: include: A housing, wherein an air inlet and an air outlet are arranged on the housing, and an inserting portion is arranged in the housing; A heat exchange component, the heat exchange component comprising a heat exchanger and a water receiving tray, the heat exchanger being configured to exchange heat with the airflow flowing therethrough to form a heat exchange airflow, and the heat exchanger being disposed on the water receiving tray; A pre-installed module, the pre-installed module comprising a fan, an electric control component and a mounting support frame; the fan is configured to introduce the airflow through the air inlet, pass through the heat exchanger and then be sent out from the air outlet; the electric control component comprises an electric control box and a circuit board, the circuit board is arranged in the electric control box, and the fan and the electric control component are arranged on the mounting support frame; Wherein, the heat exchange component is inserted into the insertion part of the shell through the water receiving tray, and the pre-assembled module is inserted into the insertion part of the shell through the installation support frame.
Citation Information
Patent Citations
Air duct machine
CN211953012U