Cooling device for powder coating production
By designing multiple side-by-side refrigeration compressors and air pumps to form a spiral cold air circulation, the problem of low efficiency of existing powder coating cooling devices is solved, the cooling efficiency and effect are improved, and the energy-saving effect is achieved.
Patent Information
- Application Number
- CN202420652603.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing powder coating cooling devices have low efficiency and poor cooling effect, which affects the quality of the finished powder coating produced.
A cooling device for the production of powder coatings is designed, including multiple side-by-side refrigeration compressors and air pumps, forming a spiral cold air circulation through the gas pipeline to increase the cooling effect of powder coatings.
The cooling efficiency of powder coating is improved and the cooling effect is enhanced. At the same time, the cooling air is re-cooled, reducing the power of the refrigeration compressor and achieving energy-saving effect.
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Figure CN222578676U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder coating production, in particular to a cooling device for powder coating production. Background Art
[0002] Powder coating is a solid coating in the form of fine powder. Powder coating is divided into two categories: thermoplastic powder coating and thermosetting powder coating. Powder coating is a new type of solvent-free 100% solid powder coating. It is a special type of coating that is transferred to the coated object in powder form, melted and solidified through baking to form a film. Powder coating needs to be melted and mixed before extrusion during production. The molten material from the extruder is squeezed into thin sheets through a pressure roller and then conveyed forward through a transmission device 1. During the conveying process, the thin sheet material is cooled and hardened by a cooling device, and then the thin sheet is crushed to form a powder coating.
[0003] Existing powder coating cooling devices usually use fans to blow air from above the flake molten material for cooling. This cooling method has low efficiency and poor cooling effect, thus affecting the quality of the produced powder coating products. Utility Model Content
[0004] In order to overcome the problems existing in the background technology, the utility model provides a cooling device for powder coating production, so as to solve the technical problem that the existing powder coating cooling device proposed in the background technology usually adopts a fan to blow air from above the sheet molten material for cooling, which has low cooling efficiency and poor effect, and affects the quality of the produced powder coating products.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions:
[0006] A cooling device for powder coating production, the cooling device is installed on a flaky powder coating transmission device 1, and includes a refrigeration compressor 2, an air pump 3, and an air pipeline 4. The refrigeration compressor 2 is provided in plurality and installed side by side on one side of the transmission device 1, and is arranged in sequence from the upstream of the powder coating transmission direction as a first refrigeration compressor 2, a second refrigeration compressor 2, etc.; the air pump 3 is provided in plurality and installed side by side on the other side of the transmission device 1, and is arranged in sequence from the upstream of the powder coating transmission direction as a first air pump 3, a second air pump 3, etc.; the air outlet of the refrigeration compressor 2 corresponds to the corresponding air inlet of the air pump 3; the air outlet of the nth air pump 3 is connected to the air inlet of the n+1th refrigeration compressor 2 via the air pipeline 4 arranged below the transmission device 1.
[0007] Preferably, a filter head 5 is threadedly mounted on the air outlet of the refrigeration compressor 2, and a filter screen 6 for filtering impurities is disposed at the end of the filter head 5.
[0008] Preferably, a protective cover 7 with a U-shaped cross section is installed on the transmission device 1, and baffles 8 are installed at the front and rear ends of the protective cover 7.
[0009] Preferably, a roller 9 is installed at the lower end of the baffle 8 to facilitate the movement of the flaky powder coating.
[0010] Preferably, the baffle plate 8 is slidably mounted on the protective cover 7 , and an adjusting device 10 for controlling the baffle plate 8 to slide up and down is mounted on the protective cover 7 .
[0011] Preferably, the adjusting device 10 includes a support plate 11, a screw rod 12, and a dual-axis motor 13. The screw rod 12 is installed on the support plate 11 arranged on the top of the protective cover 7 through a bearing. The lower end of the screw rod 12 is threadedly installed in a threaded hole opened at the upper end of the baffle 8. The dual-axis motor 13 is installed on the support plate 11, and the two output shafts are respectively connected to the upper ends of the screw rod 12 at both ends through a worm gear transmission.
[0012] The beneficial effect of the utility model is as follows: the utility model uses the refrigeration compressor to blow cold air to the surface of the powder coating, thereby increasing the cooling effect on the powder coating and improving the cooling efficiency of the powder coating; the cold air blown out from the first refrigeration compressor cools the powder coating, and then is sucked by the first air pump and enters the second refrigeration compressor through the air pipeline for further refrigeration before being blown out to cool the powder coating, so that the cold air can be circulated and repeatedly cooled, thereby improving the cooling effect on the powder coating; at the same time, the cooling again by the cooled air also reduces the power of the refrigeration compressor, thereby achieving the effect of energy saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0014] Figure 2 It is a schematic diagram of the installation structure of the filter screen.
[0015] Figure 3 It is a schematic diagram of the structure of the protective cover.
[0016] Figure 4 It is a structural schematic diagram of the regulating device. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to facilitate the understanding of technicians.
[0018] like Figure 1-4As shown, the utility model provides a cooling device for powder coating production, which is installed on a flaky powder coating transmission device 1, and includes a refrigeration compressor 2, an air pump 3, and an air pipeline 4. The refrigeration compressor 2 is provided in plurality and installed side by side on one side of the transmission device 1, and is arranged in sequence from the upstream of the powder coating transmission direction as a first refrigeration compressor 2, a second refrigeration compressor 2...; the air pump 3 is provided in plurality and installed side by side on the other side of the transmission device 1, and is arranged in sequence from the upstream of the powder coating transmission direction as a first air pump 3, a second air pump 3...; the air outlet of the refrigeration compressor 2 corresponds to the corresponding air inlet of the air pump 3; the air outlet of the nth air pump 3 is connected to the air inlet of the n+1th refrigeration compressor 2 through the air pipeline 4 arranged below the transmission device 1. Start the refrigeration compressor 2 and the air pump 3, and the cold air blown out from the first refrigeration compressor 2 blows over the surface of the powder coating being transmitted on the transmission device 1 to cool the powder coating, and then is absorbed by the first air pump 3 opposite, enters the second refrigeration compressor 2 through the air pipeline 4 under the transmission device 1 to be refrigerated again, and then is blown out to cool the powder coating, and then is attracted by the second air pump 3 and blown out from the third refrigeration compressor 2 to cool the powder coating; thereby forming a spiral cold air circulation, increasing the cooling effect on the powder coating, improving the cooling efficiency of the powder coating, allowing the cold air to be circulated and repeatedly refrigerated, thereby improving the cooling effect on the powder coating, and at the same time, the cooling of the cooled air again also reduces the power of the refrigeration compressor 2, thereby achieving an energy-saving effect.
[0019] The air outlet of the refrigeration compressor 2 is provided with a filter head 5 through a thread, and a filter screen 6 for filtering impurities is provided at the end of the filter head 5. After the cold air blown out from the refrigeration compressor 2 passes through the filter screen 6, dust impurities in the air can be filtered to prevent dust impurities from being blown onto the powder coating to pollute the powder coating and affect the quality of the powder coating. The filter head 5 can also be screwed off through the thread, so as to facilitate replacement.
[0020] The transmission device 1 is provided with a protective cover 7 having a U-shaped cross section, and baffles 8 are provided at the front and rear ends of the protective cover 7. A relatively closed cooling space is formed inside the protective cover 7 and the baffles 8, which reduces the outflow of cold air, thereby increasing the cooling effect on the powder coating.
[0021] The lower end of the baffle 8 is provided with a roller 9 for facilitating the movement of the flaky powder coating. The roller 9 can roll the powder coating when it moves, thereby preventing the powder coating from being scratched, increasing the airtightness in the protective cover 7, and thus increasing the cooling effect in the protective cover 7.
[0022] The baffle 8 is mounted on the protective cover 7 in a sliding manner. The protective cover 7 is provided with an adjusting device 10 for controlling the baffle 8 to slide up and down. The adjusting device 10 facilitates the baffle 8 to slide up and down, so as to check the cooling condition in the protective cover 7 and the cooling condition of the powder coating.
[0023] The adjusting device 10 includes a support plate 11, a screw rod 12, and a double-axis motor 13. The screw rod 12 is installed on the support plate 11 arranged on the top of the protective cover 7 through a bearing. The lower end of the screw rod 12 is threadedly installed in a threaded hole opened at the upper end of the baffle 8. The double-axis motor 13 is installed on the support plate 11, and two output shafts are respectively connected to the upper ends of the screw rod 12 at both ends through a worm gear transmission. The double-axis motor 13 drives the screw rod 12 to rotate in the threaded hole set on the baffle 8 so that the baffle 8 moves up and down along the screw rod 12, thereby opening or closing the baffle 8, which is convenient for checking the cooling condition of the powder coating in the protective cover 7.
[0024] Working process:
[0025] Start the refrigeration compressor 2 and the air pump 3, and the cold air blown out from the first refrigeration compressor 2 blows over the surface of the powder coating being transmitted on the transmission device 1 to cool the powder coating, and then is absorbed by the first air pump 3 opposite, enters the second refrigeration compressor 2 through the air pipeline 4 under the transmission device 1 to be refrigerated again, and then is blown out to cool the powder coating, and then is attracted by the second air pump 3 and blown out from the third refrigeration compressor 2 to cool the powder coating; thereby forming a spiral cold air circulation, increasing the cooling effect on the powder coating, improving the cooling efficiency of the powder coating, allowing the cold air to be circulated and repeatedly refrigerated, thereby improving the cooling effect on the powder coating, and at the same time, the cooling of the cooled air again also reduces the power of the refrigeration compressor 2, thereby achieving an energy-saving effect.
[0026] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the utility model.
Claims
1. A cooling device for powder coating production, characterized in that: The cooling device is installed on a flaky powder coating transmission device (1), and comprises a refrigeration compressor (2), an air pump (3), and an air pipeline (4); the refrigeration compressor (2) is provided in plurality and is installed side by side on one side of the transmission device (1), and is arranged in sequence from the upstream in the powder coating transmission direction as a first refrigeration compressor (2), a second refrigeration compressor (2), ...; the air pump (3) is provided in plurality and is installed side by side on the other side of the transmission device (1), and is arranged in sequence from the upstream in the powder coating transmission direction as a first air pump (3), a second air pump (3), ...; the air outlet of the refrigeration compressor (2) corresponds to the air inlet of the corresponding air pump (3); the air outlet of the nth air pump (3) is connected to the air inlet of the n+1th refrigeration compressor (2) via an air pipeline (4) arranged below the transmission device (1).
2. A cooling device for powder coating production according to claim 1, characterized in that: The air outlet of the refrigeration compressor (2) is threadedly mounted with a filter head (5), and a filter screen (6) for filtering impurities is provided at the end of the filter head (5).
3. A cooling device for powder coating production according to claim 1 or 2, characterized in that: The transmission device (1) is provided with a protective cover (7) having a U-shaped cross section, and baffles (8) are provided at the front and rear ends of the protective cover (7).
4. A cooling device for powder coating production according to claim 3, characterized in that: A roller (9) is installed at the lower end of the baffle (8) to facilitate the movement of the flaky powder coating.
5. A cooling device for powder coating production according to claim 4, characterized in that: The baffle plate (8) is mounted on the protective cover (7) in a manner that it slides up and down, and an adjusting device (10) for controlling the baffle plate (8) to slide up and down is mounted on the protective cover (7).
6. A cooling device for powder coating production according to claim 5, characterized in that: The adjusting device (10) comprises a support plate (11), a screw rod (12), and a dual-axis motor (13); the screw rod (12) is mounted on the support plate (11) arranged on the top of the protective cover (7) via a bearing; the lower end of the screw rod (12) is threadedly mounted in a threaded hole opened at the upper end of the baffle (8); the dual-axis motor (13) is mounted on the support plate (11); and the two output shafts are respectively connected to the upper ends of the screw rod (12) at both ends via a worm gear transmission.