High-precision plastic part size detection device
By using intermittent rotating components and fixed components in the plastic part size detection device to automatically open and close the clamping plate regularly, and drive the detection platform to rotate by a quarter of a turn, the problems of poor detection accuracy and low efficiency are solved, and high-precision and high-efficiency detection are achieved.
Patent Information
- Application Number
- CN202421216043.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing plastic parts size detection devices are prone to rolling or offsetting of plastic parts during the inspection process, resulting in poor detection accuracy and low detection efficiency.
A high-precision plastic part size detection device is designed, using the mutual cooperation between the intermittent rotating components and the fixed components. The clamping plate is automatically opened and closed regularly through the rotation of the detection platform to ensure that the plastic part is fixed, and the intermittent rotating component drives the detection platform to rotate by a quarter of a circle to achieve continuous detection.
It improves the detection efficiency, ensures the accuracy of detection accuracy, and avoids the problem of offset or rolling of plastic parts during the inspection process.
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Figure CN222579243U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic part size detection, in particular to a high-precision plastic part size detection device. Background Art
[0002] Plastic is plastic. Plastic is widely used and is an indispensable component in home appliances, automobiles, mobile phones, PCs, medical devices, and lighting appliances. As my country's economy has achieved sustained and stable growth, industries such as home appliances, automobiles, mobile phones, PCs, and medical devices have benefited from a good external environment and have also achieved rapid development. Therefore, the demand for plastic parts has also increased significantly. Plastic parts need to be quality inspected before leaving the factory, including size inspection, to select products with unqualified sizes. Therefore, we have launched a high-precision plastic parts size detection device.
[0003] The existing patent (publication number: CN220893260U) discloses a high-precision dimension measuring instrument, including a dimension measuring instrument body and a support base, the top of the support base is fixedly connected to an image processor, the bottom of the image processor is fixedly connected to a camera, the top of the dimension measuring instrument body is provided with a moving component, the top of the moving component is provided with a placement component, the placement component includes a placement plate located at the top of the moving component, support plates are welded on both sides of the placement plate, a threaded rod is installed on one side of the support plate through a bearing, the outer wall of the threaded rod is threadedly connected to the moving rod, the moving rod completely penetrates the support plate, and a resistance plate is fixedly connected to one side of the moving rod. The high-precision dimension measuring instrument, through the provided placement component, can make it more convenient for operators to measure the dimensions of irregularly shaped objects and avoid the irregularly shaped objects from tipping over or rolling during the measurement process. The existing technology has the following problems: 1. When measuring the size of plastic parts, the existing size detection device directly performs rapid detection on the plastic parts on the transmission belt. The plastic parts on the transmission belt are in motion and are prone to rolling during detection, resulting in poor detection accuracy and errors. 2. Although some existing plastic detection devices fix the plastic parts, they need to wait for the previous plastic part to be detected before removing it from the detection platform, and then place the next plastic part to be measured in the detection area and fix it for detection. The efficiency is very low and needs to be further improved. Summary of the invention
[0004] The purpose of the utility model is to provide a high-precision plastic part size detection device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-precision plastic part size detection device, comprising a base, an intermittent rotating component and four supporting columns are respectively provided in the middle of the top of the base, a detection platform is provided on the top of the intermittent rotating component, a fixing component is provided on the top surface of the detection platform, a mounting platform is fixedly connected between the top ends of the four supporting columns, a fixing cylinder is fixedly connected to the top of the mounting platform, a gantry is fixedly connected to the edge of the top surface of the base, a detection head is provided on the bottom surface of the top plate of the gantry, and two sets of arc-shaped racks are provided on the outer top end of the fixing cylinder.
[0006] Further preferably, the intermittent rotating assembly includes a motor fixedly connected to the top of the base, and the output end of the motor is fixedly connected to a rotating disk and a residual gear in sequence from bottom to top.
[0007] Further preferably, the residual gear is a quarter gear, a fan-shaped groove is opened on one side of the rotating disk, and the fan-shaped groove is located directly above the tooth groove of the residual gear.
[0008] Further preferably, the outer side of the rotating disk is fitted with the outer side of the limiting disk, a support shaft passes through the middle of the limiting disk, a driven gear is fixedly connected to the top end of the support shaft, and the support shaft is rotatably connected to the top surface of the base.
[0009] Further preferably, four arcuate grooves are provided on the outer side of the limiting plate, and the curvature of the four arcuate grooves is consistent with the curvature of the outer side of the rotating plate, and the driven gear and the residual gear are meshed with each other.
[0010] Further preferably, four L-rods are fixedly connected to the top surface of the detection platform, the top ends of the four L-rods are fixedly connected via a transmission shaft, and the bottom end of the transmission shaft is fixedly connected to the middle of the top surface of the driven gear.
[0011] Further preferably, a circular hole is opened in the middle of the detection platform, the fixed cylinder passes through the middle of the circular hole, and the outer wall of the fixed cylinder does not contact the inner wall of the circular hole, and a transmission shaft passes through the middle of the fixed cylinder.
[0012] Further preferably, the fixed assembly includes a single gear and a double gear which are rotatably connected to the top surface of the detection platform through respective connecting shafts, the single gear is meshed with the lower gear in the double gear, the single gear and the arc-shaped rack are located in the same plane, and the single gear and the arc-shaped rack can mesh with each other.
[0013] Further preferably, the upper gear in the double gear meshes with two spur racks, and one end of the two spur racks is respectively fixedly connected with a clamping plate.
[0014] Further preferably, the clamping plate is slidably connected to the outside of the guide rod, two fixing plates are fixedly connected to both ends of the guide rod, the bottom surfaces of the two fixing plates are welded to the top surface of the detection platform, and a spring is fixedly connected between the two fixing plates and the clamping plate.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] In the utility model, through the cooperation between the intermittent rotating component and the fixed component, the clamping plate is automatically opened and closed periodically during the rotation of the detection platform, thereby ensuring the detection efficiency while completing the fixation of the plastic parts, avoiding the deviation of the detection accuracy caused by the displacement of the plastic parts during the detection process, and ensuring the accuracy of the detection results.
[0017] In the utility model, the intermittent rotating component drives the detection platform to rotate a quarter of a turn, and the plastic parts fixed by the four groups of clamping plates are rotated to the bottom of the detection head in turn for size detection. Compared with the traditional detection device, the steps of waiting for the previous plastic part to be detected, removing it from the detection platform, and then placing the next plastic part to be measured in the detection area and fixing it for detection are omitted, thereby improving the detection efficiency of plastic parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the main three-dimensional structure of the utility model;
[0019] Figure 2 For this utility model Figure 1 A in the figure is an enlarged schematic diagram of the three-dimensional structure;
[0020] Figure 3 This is a side view half-section three-dimensional structure schematic diagram of the utility model;
[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the limit plate of the utility model when viewed from above.
[0022] In the figure: 1. base; 2. intermittent rotating component; 201. motor; 202. rotating disk; 203. residual gear; 204. limit disk; 205. support shaft; 206. driven gear; 3. support column; 4. detection platform; 401. L rod; 402. transmission shaft; 403. circular hole; 5. fixing component; 501. single gear; 502. double gear; 503. straight rack; 504. clamping plate; 505. guide rod; 506. fixing plate; 507. spring; 6. mounting platform; 7. fixing cylinder; 8. gantry; 9. detection head; 10. arc rack. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 4 The utility model provides a technical solution: a high-precision plastic part size detection device, including a base 1, an intermittent rotating component 2 and four supporting columns 3 are respectively provided in the middle of the top of the base 1, a detection platform 4 is provided on the top of the intermittent rotating component 2, and a fixing component 5 is provided on the top surface of the detection platform 4, a mounting platform 6 is fixedly connected between the top ends of the four supporting columns 3, a fixing cylinder 7 is fixedly connected to the top of the mounting platform 6, a gantry 8 is fixedly connected to the edge of the top surface of the base 1, a detection head 9 is provided on the bottom surface of the top plate of the gantry 8, and two sets of arc-shaped racks 10 are provided on the outer top end of the fixing cylinder 7.
[0025] In this embodiment, Figure 3 and Figure 4As shown, the intermittent rotating assembly 2 includes a motor 201 fixedly connected to the top of the base 1, and the output end of the motor 201 is fixedly connected with a rotating disk 202 and a residual gear 203 from bottom to top in sequence, the residual gear 203, the residual gear 203 is a quarter gear, a fan-shaped groove is opened on one side of the rotating disk 202, and the fan-shaped groove is located directly above the tooth groove of the residual gear 203, the outer side of the rotating disk 202 is fitted with the outer side of the limiting disk 204, and a support shaft 205 runs through the middle of the limiting disk 204, and the top of the support shaft 205 is fixedly connected with a driven gear 206, and the support shaft 205 is rotatably connected to the top surface of the base 1, and the limiting The outer side of the disk 204 is provided with four arc grooves, and the curvature of the four arc grooves is consistent with the curvature of the outer side of the rotating disk 202. The driven gear 206 and the residual gear 203 are meshed with each other. The top surface of the detection platform 4 is fixedly connected with four L rods 401. The top ends of the four L rods 401 are fixedly connected through a transmission shaft 402. The bottom end of the transmission shaft 402 is fixedly connected to the middle of the top surface of the driven gear 206. A circular hole 403 is opened in the middle of the detection platform 4. The fixed cylinder 7 passes through the middle of the circular hole 403, and the outer wall of the fixed cylinder 7 does not contact the inner wall of the circular hole 403. The middle of the fixed cylinder 7 passes through the inner wall of the circular hole 403. The transmission shaft 402 is passed through; the motor 201 drives the residual gear 203 and the rotating disk 202 to rotate at the same time. Since the transmission ratio of the residual gear 203 and the driven gear 206 is consistent, and the residual gear 203 is a quarter gear, when the residual gear 203 rotates one circle, the driven gear 206 rotates a quarter turn, and the driven gear 206 drives the upper detection platform 4 to rotate a quarter turn, and the plastic parts fixed by the four groups of clamping plates 504 are rotated to the bottom of the detection head 9 in turn for size detection. This structure makes the detection of plastic parts more coherent, and omits the waiting time for the previous plastic to be detected compared with the traditional detection device. After the part inspection is completed, it is removed from the inspection platform 4, and then the next plastic part to be measured is placed in the inspection area and fixed for inspection, thereby improving the inspection efficiency of the plastic parts. Note that during the rotation of the driven gear 206, when the residual gear 203 just meshes with the driven gear 206, the rotating disk 202 just disengages from the limit disk 204, and when the residual gear 203 just disengages from the driven gear 206, the arc surface of the rotating disk 202 just re-fits with the arc groove of the limit disk 204. This structure effectively prevents the support shaft 205 from rotating when the residual gear 203 disengages from the driven gear 206.
[0026] In this embodiment, Figure 1 , Figure 2 and Figure 3As shown, the fixing assembly 5 includes a single gear 501 and a double gear 502 which are rotatably connected to the top surface of the detection platform 4 through respective connecting shafts, the single gear 501 is meshed with the gear at the lower middle part of the double gear 502, the single gear 501 and the arc-shaped rack 10 are located in the same plane, and the single gear 501 and the arc-shaped rack 10 can mesh with each other, the upper gear in the double gear 502 is meshed with two spur racks 503, one end of the two spur racks 503 is respectively fixedly connected with a clamping plate 504, and the clamping plate 504 The guide rod 505 is slidably connected to the outside of the guide rod 505. Two fixing plates 506 are fixedly connected at both ends of the guide rod 505. The bottom surfaces of the two fixing plates 506 are welded to the top surface of the detection platform 4. A spring 507 is fixedly connected between the two fixing plates 506 and the clamping plate 504. Under the action of the intermittent rotating component 2, the fixing component 5 will rotate with the detection platform 4, and only rotate a quarter of a circle each time. When the single gear 501 in the fixing component 5 rotates to the position of the arc-shaped rack 10, the single gear 501 and the arc-shaped rack 10 are rotated. The arc-shaped racks 10 mesh with each other, the single gear 501 rotates and drives the double gear 502 to rotate in the opposite direction, and the gear located on the upper side of the double gear 502 drives the two spur racks 503 to move away from each other. The spur racks 503 move away from each other, which drives the clamping plates 504 connected thereto to move away from each other. At the same time, the clamping plates 504 squeeze the spring 507. At this time, the two clamping plates 504 release the fixation on the plastic part, and the plastic part can be taken out. Because there are two arc-shaped racks 10, at the same time, the other set of clamping plates 504 also moves away from each other. The two clamping plates 504 are opened away from each other, and a new plastic part to be measured can be placed in. Then, the detection platform 4 continues to rotate a quarter of a turn. After the single gear 501 is disengaged from the arc rack 10, the two clamping plates 504 are reset under the action of the spring 507, and the plastic part is clamped and fixed again. The whole process does not require manual opening and closing of the clamping plates 504, which ensures the detection efficiency while completing the fixation of the plastic part, avoids the deviation of the detection accuracy caused by the displacement of the plastic part during the detection process, and ensures the accuracy of the detection result.
[0027] The use method and advantages of the utility model: When the high-precision plastic part size detection device is used, the working process is as follows:
[0028] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, first, the intermittent rotating component 2 drives the detection platform 4 to rotate a quarter of a turn, and the plastic parts fixed by the four groups of clamping plates 504 are rotated to the bottom of the detection head 9 in turn for size detection. Compared with the traditional detection device, the steps of waiting for the previous plastic part to be detected, removing it from the detection platform 4, and then placing the next plastic part to be measured in the detection area and fixing it for detection are omitted, thereby improving the detection efficiency of plastic parts. Through the mutual cooperation of the intermittent rotating component 2 and the fixing component 5, the clamping plate 504 is automatically opened and closed periodically during the rotation of the detection platform 4, ensuring the detection efficiency while completing the fixation of the plastic parts, avoiding the displacement of the plastic parts during the detection process and causing deviations in the detection accuracy, so that the accuracy of the detection results is guaranteed.
[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A high-precision plastic part size detection device, comprising a base (1), characterized in that: An intermittent rotating assembly (2) and four supporting columns (3) are provided at the middle of the top of the base (1); a detection platform (4) is provided at the top of the intermittent rotating assembly (2); a fixing assembly (5) is provided on the top surface of the detection platform (4); a mounting platform (6) is fixedly connected between the top ends of the four supporting columns (3); a fixing cylinder (7) is fixedly connected to the top of the mounting platform (6); a gantry (8) is fixedly connected to the edge of the top surface of the base (1); a detection head (9) is provided on the bottom surface of the top plate of the gantry (8); and two groups of arc-shaped racks (10) are provided on the top end of the outer side of the fixing cylinder (7).
2. A high-precision plastic part size detection device according to claim 1, characterized in that: The intermittent rotating assembly (2) comprises a motor (201) fixedly connected to the top of the base (1), the output end of the motor (201) being fixedly connected to a rotating disk (202) and a residual gear (203) in sequence from bottom to top, the residual gear (203).
3. A high-precision plastic part size detection device according to claim 2, characterized in that: The residual gear (203) is a quarter gear, and a fan-shaped groove is provided on one side of the rotating disk (202), and the fan-shaped groove is located directly above the tooth groove of the residual gear (203).
4. A high-precision plastic part size detection device according to claim 2, characterized in that: The outer side of the rotating disk (202) fits with the outer side of the limiting disk (204); a support shaft (205) runs through the middle of the limiting disk (204); a driven gear (206) is fixedly connected to the top of the support shaft (205); and the support shaft (205) is rotatably connected to the top surface of the base (1).
5. A high-precision plastic part size detection device according to claim 4, characterized in that: Four arc-shaped grooves are provided on the outer side of the limiting disk (204), and the curvature of the four arc-shaped grooves is consistent with the curvature of the outer side of the rotating disk (202), and the driven gear (206) and the residual gear (203) are meshed with each other.
6. A high-precision plastic part size detection device according to claim 1, characterized in that: Four L-rods (401) are fixedly connected to the top surface of the detection platform (4); the top ends of the four L-rods (401) are fixedly connected via a transmission shaft (402); and the bottom end of the transmission shaft (402) is fixedly connected to the middle of the top surface of the driven gear (206).
7. A high-precision plastic part size detection device according to claim 1, characterized in that: A circular hole (403) is provided in the middle of the detection platform (4), the fixed cylinder (7) passes through the middle of the circular hole (403), and the outer wall of the fixed cylinder (7) does not contact the inner wall of the circular hole (403), and a transmission shaft (402) passes through the middle of the fixed cylinder (7).
8. The high-precision plastic part size detection device according to claim 1, characterized in that: The fixing assembly (5) comprises a single gear (501) and a double gear (502) which are rotatably connected to the top surface of the detection platform (4) via respective connecting shafts; the single gear (501) is meshed with a gear located below the double gear (502); the single gear (501) and the arc-shaped rack (10) are located in the same plane, and the single gear (501) and the arc-shaped rack (10) can mesh with each other.
9. A high-precision plastic part size detection device according to claim 8, characterized in that: The upper gear in the double gear (502) is meshed with the two spur racks (503), and one end of the two spur racks (503) is respectively fixedly connected to a clamping plate (504).
10. A high-precision plastic part size detection device according to claim 9, characterized in that: The clamping plate (504) is slidably connected to the outside of the guide rod (505), two fixing plates (506) are fixedly connected to both ends of the guide rod (505), the bottom surfaces of the two fixing plates (506) are welded to the top surface of the detection platform (4), and a spring (507) is fixedly connected between the two fixing plates (506) and the clamping plate (504).
Citation Information
Patent Citations
High-precision size measuring instrument
CN220893260U