Warehousing pressure maintaining bin for sealing test of water producer
By designing a pressure storage storage bin for water making machines, the pressure fluctuations and air leakage caused by manual handling are solved, and automatic loading and unloading and vacuum maintenance are achieved, ensuring the accuracy of sealing tests and product quality.
Patent Information
- Application Number
- CN202420643190.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-29
AI Technical Summary
During the vacuum pressure holding test of the water maker, frequent manual transportation of condensate pipes causes pressure fluctuations, which may cause air leakage and affect the accuracy of the test.
A storage pressure storage storage compartment is designed, including a feed rack, a feed port and a feed outlet, and is equipped with a first and a second pressure reducing box, equipped with a conveyor belt, a centrifugal fan, a nitrogen charging assembly and a sealing assembly, to realize automated loading and unloading and vacuum holding.
Effectively prevent external air from entering the pressure-keeping chamber, maintaining vacuum, and ensuring the accuracy of sealing tests of the water machine and product quality.
Smart Images

Figure CN222579544U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum pressure maintenance, in particular to a storage pressure maintenance bin used for sealing testing of a water making machine. Background Art
[0002] During the production and manufacturing process of the water making machine, the condenser is one of the core components, and its sealing performance and pressure resistance directly affect the stability and safety of the entire system. In order to ensure that these key indicators meet the design and use standards, manufacturers usually conduct a vacuum pressure test after the condenser is welded. This test is to vacuum the condenser and then maintain the pressure stable for a certain period of time to detect whether there are leaks or defects. This process usually involves manually filling the condenser with high-purity nitrogen to simulate the working pressure. Then, manual participation is required to move the semi-finished water making machine after nitrogen filling to the vacuum pressure chamber for pressure testing. Multiple transportations require frequent opening and closing of the door of the pressure chamber, which is prone to pressure fluctuations and leaks, which may ultimately affect the accuracy of the vacuum pressure test of the water making machine. Utility Model Content
[0003] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a storage pressure-maintaining bin for sealing testing of a water making machine to solve the above-mentioned problems.
[0004] The technical solution of the utility model is implemented as follows: a storage pressure-maintaining warehouse for water making machine sealing test includes a warehouse body, which includes:
[0005] The material rack is detachably fixed in the bin;
[0006] A feed inlet, the inlet end of which is fixedly provided with a first decompression box;
[0007] The discharge port, the feed port and the discharge port are respectively opened at the front end of the bin body, and a second decompression box is fixedly installed at the outlet end of the discharge port;
[0008] A first decompression box is installed at the inlet end of the feed port, the first decompression box is provided with openings on both the front and rear sides, a first box door for closing the inlet end of the feed port is hinged on the rear opening of the first decompression box, and a second box door is hinged on the front opening of the first decompression box;
[0009] A conveyor belt is installed inside the first pressure reducing box;
[0010] Among them, a plurality of centrifugal fans are arranged at the lower end of the first decompression box, a sealing assembly is also arranged between the first box door and the first decompression box, and the second decompression box has the same structure as the first decompression box.
[0011] Furthermore, a nitrogen filling assembly is installed at the upper end of the first decompression box, and the nitrogen filling assembly includes:
[0012] An air pump, fixedly installed on one side of the upper end of the first pressure reducing box;
[0013] An intake pipe, one end of the intake pipe is fixedly installed on the input end of the air pump, and the other end is fixedly connected to an external air source;
[0014] A converging frame, fixedly installed on one side of the upper end of the first pressure reducing box;
[0015] An outlet pipe, wound around the converging frame, one end of the outlet pipe is fixedly installed on the output end of the air pump;
[0016] Wherein, a conical sleeve is threadedly connected to the output end of the outlet pipe.
[0017] Furthermore, a plurality of material placement areas are provided on the material placement rack, the plurality of material placement areas are arranged in an array, both the front and rear sides of the material placement area are open, and a U-shaped opening is provided on the lower end surface of the material placement area.
[0018] Furthermore, the sealing assembly includes:
[0019] A sealing strip, adhered to the outer edges of the first box door and the second box door;
[0020] An electromagnetic coil, embedded in the inner edge of the opening of the first pressure reducing box;
[0021] Wherein, a plurality of magnetic blocks adapted to the electromagnetic coil are embedded on the inner sides of the first box door and the second box door.
[0022] Furthermore, support feet are bolted between the first pressure reducing box and the second pressure reducing box and the storage body.
[0023] Furthermore, it further includes:
[0024] A guide rail, detachably fixedly installed on the outer edge of the lower end of the material placement rack along the length direction of the material placement rack;
[0025] A sliding frame, in a "return" shape, located above the guide rail, and the lower end of the sliding frame is slidably connected to the guide rail;
[0026] A first stepping motor, fixedly installed on the outer side of the sliding frame, and a gear is key-connected to the output shaft of the first stepping motor;
[0027] A lead screw, rotatably connected to the middle of the inner side of the sliding frame, and a second stepping motor drivingly connected to the lead screw is fixedly installed on one side of the inner side of the sliding frame;
[0028] A drag platform, slidably connected to the inner side of the sliding frame, sliding grooves adapted to the drag platform are provided on the left and right side walls of the sliding frame, and a threaded hole adapted to the lead screw is provided through the upper end of the drag platform;
[0029] Among them, a rack for adapting to the gear is detachably fixed on one side of the guide rail, a carriage for carrying materials is provided above the carriage, and a number of electric push rods are fixedly installed between the carriage and the carriage to push the carriage for horizontal displacement.
[0030] The beneficial effects of the utility model are:
[0031] It can effectively prevent external air from frequently rushing into the pressure-keeping chamber when the water-making machine products enter and exit the pressure-keeping chamber, effectively maintain the vacuum degree in the pressure-keeping chamber, ensure the accuracy of the water-making machine product detection, and thus ensure the quality of the water-making machine products. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0033] Figure 1 The overall structure of the pressure-maintaining bin in the specific implementation mode of the utility model is shown in FIG. Figure 1 ;
[0034] Figure 2 The overall structure of the pressure-maintaining bin in the specific implementation mode of the utility model is shown in FIG. Figure 2 ;
[0035] Figure 3 This is a schematic diagram of the internal structure of the pressure-maintaining bin in a specific embodiment of the utility model.
[0036] Figure 4 This is a cross-sectional view of the first door of the utility model.
[0037] Figure 5 This is a schematic diagram of the assembly structure of the material rack and the guide rail according to a specific implementation method of the utility model;
[0038] Figure 6 It is a schematic diagram of the plane layout of the pressure-maintaining bin according to a specific implementation method of the utility model. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0040] like Figures 1 to 6 As shown, the utility model discloses a storage pressure-maintaining bin for water making machine sealing test, including a bin body 1, which includes:
[0041] The material rack 2 is detachably fixedly installed in the bin body 1;
[0042] A feed port 3, at the inlet end of which a first decompression box 301 is fixedly installed;
[0043] The discharge port 4, the feed port 3 and the discharge port 4 are respectively opened at the front end of the bin body 1, and the outlet end of the discharge port 4 is fixedly installed with a second decompression box 401;
[0044] A first decompression box 301 is installed at the inlet end of the feed port 3. The first decompression box 301 is provided with openings on both the front and rear sides. A first box door 302 for closing the inlet end of the feed port 3 is hinged on the rear opening of the first decompression box 301. A second box door 303 is hinged on the front opening of the first decompression box 301.
[0045] The conveyor belt 5 is installed inside the first decompression box 301;
[0046] Among them, a plurality of centrifugal fans 304 are arranged at the lower end of the first decompression box 301, which are used to extract the air in the decompression box to make it reach the same vacuum degree as the warehouse body. A sealing assembly is also arranged between the first box door 302 and the first box door 302 and the first decompression box 301. The second decompression box 401 has the same structure as the first decompression box 301. Specifically, the second decompression box 401 has the same box door, conveyor belt and centrifugal fan as the first decompression box 301.
[0047] By adopting the above technical solution, it is possible to effectively prevent external air from frequently flowing into the pressure holding chamber when the water making machine products enter and exit the pressure holding chamber, effectively maintaining the vacuum degree in the pressure holding chamber, thereby ensuring the quality and efficiency of the water making machine products.
[0048] Embodiment 2:
[0049] This embodiment provides a storage pressure-maintaining chamber for water-making machine sealing testing. In addition to the technical solutions of the above-mentioned embodiments, it also has the following technical features.
[0050] Furthermore, a nitrogen filling assembly is installed at the upper end of the first decompression box 301, and the nitrogen filling assembly includes:
[0051] The air pump 6 is fixedly mounted on one side of the upper end of the first decompression box 301;
[0052] An air inlet pipe 7, one end of which is fixedly mounted on the input end of the air pump 6, and the other end of which is connected and fixed to an external air source;
[0053] The bundling frame 8 is fixedly mounted on one side of the upper end of the first decompression box 301;
[0054] The air outlet pipe 9 is wound around the gathering frame 8, and one end of the air outlet pipe 9 is fixedly mounted on the output end of the air pump;
[0055] The output end of the air outlet pipe 9 is threadedly connected with a conical sleeve.
[0056] By adopting the above technical solution, it is convenient for operators to perform nitrogen injection operations before the water making machine enters the first pressure reducing box, and the setting of the conical sleeve facilitates the coordinated connection between the air outlet pipe and the condenser pipe.
[0057] Embodiment 3:
[0058] This embodiment provides a storage pressure-maintaining chamber for water-making machine sealing testing. In addition to the technical solutions of the above-mentioned embodiments, it also has the following technical features.
[0059] Furthermore, the material rack 2 is provided with a plurality of material placement areas, which are distributed in an array, and the front and rear sides of the material placement areas are both open, and a U-shaped opening is provided on the lower end surface of the material placement area.
[0060] By adopting the above technical solution, the setting of the U-shaped opening enables a U-shaped loading area to be formed at the bottom of the material placement area, which can facilitate material taking and discharging.
[0061] Embodiment 4:
[0062] This embodiment provides a storage pressure-maintaining chamber for water-making machine sealing testing. In addition to the technical solutions of the above-mentioned embodiments, it also has the following technical features.
[0063] Further, the sealing assembly comprises:
[0064] The sealing strip 10 is bonded to the outer edges of the first door 302 and the second door 303;
[0065] The electromagnetic coil is embedded in the inner edge of the opening of the first decompression box 301;
[0066] A plurality of magnetic blocks 11 adapted to the electromagnetic coils are embedded inside the first door 302 and the second door 303 .
[0067] By adopting the above technical solution, after the semi-finished water-making machine completely enters the first decompression box, the centrifugal fan in the first decompression box quickly draws air from the first box body to reach a vacuum state level with the warehouse body. The first box door closes downward due to gravity. At this time, the conveyor belt stops, the electromagnetic coil is energized to adsorb the box door, and cooperates with the sealing strip to prevent the box door from being accidentally opened and causing air leakage. The same applies to the second decompression box.
[0068] Embodiment 5:
[0069] This embodiment provides a storage pressure-maintaining chamber for water-making machine sealing testing. In addition to the technical solutions of the above-mentioned embodiments, it also has the following technical features.
[0070] Furthermore, the first decompression box 301 and the second decompression box 401 are connected to the warehouse body 1 via support legs 13 via bolts.
[0071] In this solution, the support legs 13 are located below the first decompression box and the second decompression box and have a triangular structure.
[0072] By adopting the above technical solution, the support legs 13 are provided to increase the stability of the connection between the decompression box and the warehouse body, thereby extending the service life.
[0073] Embodiment 6:
[0074] This embodiment provides a storage pressure-maintaining chamber for water-making machine sealing testing. In addition to the technical solutions of the above-mentioned embodiments, it also has the following technical features.
[0075] Furthermore, it also includes:
[0076] The guide rail 14 is detachably fixed to the outer edge of the lower end of the material rack 2 along the length direction of the material rack 2;
[0077] The sliding frame 15 is in the shape of a Chinese character “U” and is located above the guide rail 14. The lower end of the sliding frame 15 is slidably connected to the guide rail 14.
[0078] The first stepper motor 16 is fixedly mounted on one side of the sliding frame 15, and the output of the first stepper motor 16 is connected to a gear by a key;
[0079] The screw rod 17 is rotatably connected to the middle part of the inner side of the sliding frame 15, and a second stepping motor drivingly connected to the screw rod 17 is fixedly installed on one side of the sliding frame 15;
[0080] The drag platform 18 is slidably connected to the inner side of the sliding frame 15. The left and right side walls of the sliding frame 15 are provided with sliding grooves adapted to the drag platform 18. The upper end of the drag platform 18 is penetrated by a threaded hole adapted to the screw rod 17.
[0081] A rack 20 for adapting to the gear is detachably fixedly installed on one side of the guide rail 14, a carriage for carrying materials is provided above the carriage 18, and a plurality of electric push rods 21 are fixedly installed between the carriage and the carriage 18 to push the carriage to move horizontally.
[0082] In this embodiment, the width of the delay is smaller than the width of the U-shaped mouth.
[0083] By adopting the above technical solution, through the arrangement of the sliding frame, the screw rod, the drag platform and the drag plate, the drag plate can be extended from the sliding frame by the electric push rod to enter the material loading area to assist the first decompression box and the second decompression box in loading and unloading materials, without the need for manual intervention, and the use effect is good.
[0084] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A storage pressure-maintaining bin for water-making machine sealing test, comprising a bin body (1), characterized in that: The bin body (1) includes: A material placing rack (2), which is detachably and fixedly installed inside the bin body (1); A feed inlet (3), and a first decompression box (301) is fixedly installed at the inlet end of the feed inlet (3); A discharge outlet (4), the feed inlet (3) and the discharge outlet (4) are respectively opened at the front end of the bin body (1), and a second decompression box (401) is fixedly installed at the outlet end of the discharge outlet (4); The first decompression box (301), which is installed at the inlet end of the feed inlet (3), has openings on both the front and rear sides of the first decompression box (301). A first box door (302) for closing the inlet end of the feed inlet (3) is hinged on the rear opening of the first decompression box (301), and a second box door (303) is hinged on the front opening of the first decompression box (301); A conveyor belt (5), which is installed inside the first decompression box (301); Among them, a number of centrifugal fans (304) are provided at the lower end of the first decompression box (301), and a sealing component is also provided between the first box door (302) and the first decompression box (301). The second decompression box (401) has the same structure as the first decompression box (301).
2. The storage pressure-maintaining bin for water making machine sealing test according to claim 1 is characterized in that: A nitrogen filling component is installed at the upper end of the first decompression box (301), and the nitrogen filling component includes: An air pump (6), which is fixedly installed on one side of the upper end of the first decompression box (301); An air inlet pipe (7), one end of the air inlet pipe (7) is fixedly installed on the input end of the air pump (6), and the other end is fixedly connected to an external air source; A converging rack (8), which is fixedly installed on one side of the upper end of the first decompression box (301); An air outlet pipe (9), which is wound around the converging rack (8), and one end of the air outlet pipe (9) is fixedly installed on the output end of the air pump; Among them, a conical sleeve is threadedly connected to the output end of the air outlet pipe (9).
3. The storage pressure-maintaining bin for water making machine sealing test according to claim 1 is characterized in that: A number of material placing areas are provided on the material placing rack (2), and the number of material placing areas are arranged in an array. Both the front and rear sides of the material placing area are open, and a U-shaped opening is provided on the lower end surface of the material placing area.
4. The storage pressure-maintaining bin for water making machine sealing test according to claim 1 is characterized in that: The sealing component includes: A sealing strip (10), which is adhered to the outer edges of the first box door (302) and the second box door (303); An electromagnetic coil, which is embedded in the inner edge of the opening of the first decompression box (301); Among them, a number of magnetic blocks (11) adapted to the electromagnetic coil are embedded inside the first box door (302) and the second box door (303).
5. The storage pressure-maintaining bin for water making machine sealing test according to claim 1, characterized in that: Support feet (13) are bolted between the first decompression box (301) and the second decompression box (401) and the bin body (1).
6. The storage pressure-maintaining bin for water making machine sealing test according to claim 1, characterized in that: It also includes: A guide rail (14), which is detachably and fixedly installed on the outer edge of the lower end of the material placing rack (2) along the length direction of the material placing rack (2); A sliding rack (15), which is in a "return" shape, is located above the guide rail (14), and the lower end of the sliding rack (15) is slidably connected to the guide rail (14); A first stepping motor (16), which is fixedly installed on the outer side of the sliding rack (15), and a gear is key-connected to the output shaft of the first stepping motor (16); A lead screw (17), which is rotatably connected to the middle part inside the sliding rack (15), and a second stepping motor for driving the lead screw (17) is fixedly installed on one side inside the sliding rack (15); The drag platform (18) is slidably connected to the inner side of the sliding frame (15), and the left and right side walls of the sliding frame (15) are provided with sliding grooves adapted to the drag platform (18), and the upper end of the drag platform (18) is penetrated by a threaded hole adapted to the screw rod (17); A rack (20) for matching the gear is detachably fixedly mounted on one side of the guide rail (14); a carriage for carrying materials is provided above the carriage (18); and a plurality of electric push rods (21) are fixedly mounted between the carriage and the carriage (18) for pushing the carriage to move horizontally.