Device for testing firmness of catalyst coating
By designing a catalyst coating firmness test equipment with hydraulic cylinders and air pumps, the hydraulic cylinder drives the gear mechanism to rotate and the air pump to provide high-speed gas, the firmness of the catalyst coating is timely detected after spraying, and the amount of sprayed materials can be visually observed, solving the problem that existing equipment cannot detect and intuitively feel the coating peeling situation in a timely manner.
Patent Information
- Application Number
- CN202420577297.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing catalyst coating firmness testing equipment cannot detect the firmness of the coating in time after spraying, and cannot intuitively and quickly feel the dust peeling situation.
A catalyst coating firmness test equipment was designed. The connecting mechanism was driven by the hydraulic cylinder to drive the driven gear to rotate, drive the clamping mechanism to flip at a large angle, and provide high-speed gas through the air pump. The water flow was carried out using the siphon principle to form high-speed water vapor and wind power, and intuitively observe the amount of sprayed materials left behind.
It realizes the firmness of the catalyst coating in a timely manner after spraying, and can intuitively observe the amount of sprayed materials, solving the problem that existing equipment cannot detect and intuitively feel the coating peeling situation.
Smart Images

Figure CN222579921U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of catalyst coating equipment, in particular to catalyst coating firmness testing equipment. Background Art
[0002] Catalyst coating refers to the process of applying catalyst materials to the surface of other materials in the form of a coating. A catalyst is a substance that can accelerate the rate of a chemical reaction, and catalyst coating is the process of evenly covering the catalyst material on the surface of other materials to enhance or change the chemical reaction performance of the material under specific conditions. The catalyst coating may be subjected to various forces during use, such as mechanical stress, chemical corrosion, temperature changes, etc. Appropriate testing can evaluate whether the coating can maintain its integrity and performance stability under these conditions.
[0003] After searching: Chinese Patent Publication No.: CN203658195U, it relates to integral catalyst testing equipment and testing fields, and discloses an integral catalyst coating firmness testing equipment. The testing equipment of the utility model includes a compressed air generating device, a compressed air buffer tank and a pressure display, a compressed air dispersion device, a catalyst fixing device, a dust recovery device and a control system. The integral catalyst to be tested is placed on the catalyst fixing device. After fixing, the compressed air generating device provides compressed air of the required pressure, and the compressed air dispersion device acts on the tested catalyst, and the test time is controlled by the time control system. This testing equipment can be used for integral catalysts within any diameter range, and can be tested according to the coating firmness requirements of different integral catalysts. The test conditions are closer to the use conditions of the integral catalyst, and effectively reflect the coating firmness of the catalyst.
[0004] The above patent embodiment records that "turn on the variable frequency fan, fix the overall catalyst on the catalyst fixing device, turn on the dust recovery device, set the test time, and turn on the compressed air diversion device, then the compressed air diversion device provides a certain flow rate of gas to start purging the overall catalyst." The shedding of the coating can be calculated by the weight before and after purging, but the dust is not easy to collect and bear the weight, and cannot be felt intuitively and quickly. Therefore, in view of the above-mentioned deficiencies, a new catalyst coating firmness testing equipment is proposed. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a catalyst coating firmness testing device, which aims to improve the problem that some devices cannot be tested in time after spraying.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A catalyst coating firmness testing device comprises a base plate, a plurality of supporting legs are fixedly connected to the top of the base plate, a base is fixedly connected to the top of the plurality of supporting legs, a driving assembly is arranged on the top of the base plate, a connecting block is fixedly connected to the outside of the driving assembly, a connecting shaft is rotatably connected to the inside of the connecting block, a connecting plate is fixedly connected to the outside of the connecting shaft, a rotating shaft 1 is rotatably connected to the outside of the connecting plate, a plurality of fixed blocks are fixedly connected to the inner wall of the base, a driving gear is fixedly connected to the outside of the rotating shaft 1, a rotating shaft 2 is rotatably connected to the inside of the base, a driven gear is fixedly connected to the outside of the rotating shaft 2, a shell is fixedly connected to the left and right sides of the outside of the rotating shaft 2, and a catalyst spraying instrument is fixedly connected to the top of the base plate.
[0008] Furthermore, the driving assembly includes a support block, a hydraulic cylinder, and a transmission shaft 1, the bottom of the support block is fixedly connected to the top of the base plate, the bottom of the hydraulic cylinder is rotatably connected to the outside of the support block, the bottom of the transmission shaft 1 is fixedly connected to the driving end of the hydraulic cylinder, and the bottom of the connecting block is fixedly connected to the top of the transmission shaft 1.
[0009] Furthermore, a cylinder is fixedly connected to the inside of the shell, a wire is fixedly connected to the outside of the cylinder, a driving end of the cylinder is fixedly connected to a second transmission shaft, and a special-shaped block is fixedly connected to the bottom of the second transmission shaft.
[0010] Furthermore, the bottom of the shell is slidably connected to two sliding blocks, the top of the sliding block is fixedly connected to a second special-shaped block, and the bottom of the sliding block is fixedly connected to a clamping block.
[0011] Furthermore, the top of the base plate is fixedly connected to a water tank, the top of the water tank is fixedly connected to an air pump, the output end of the air pump is fixedly connected to an air outlet pipe, the bottom of the air outlet pipe is fixedly connected to a connecting pipe, and the top of the water tank is fixedly connected to a water inlet pipe.
[0012] Furthermore, the exterior of the driving gear and the exterior of the driven gear are meshedly connected with each other.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, with the coordinated use of the connecting block, the connecting shaft, the connecting plate, the rotating shaft and other structures, the device can drive the external connecting mechanism through the hydraulic cylinder during use so that the driving gear drives the driven gear to rotate, thereby driving the clamping mechanism on the rotating shaft 2 to flip at a large angle, solving the problem that some devices cannot be detected in time after spraying.
[0015] 2. In the utility model, with the coordinated use of structures such as a water tank, an air outlet pipe, a connecting pipe, and a water inlet pipe, the device can, during use, eject high-speed gas from the air outlet pipe through an air pump, thereby utilizing the siphon principle to bring out water flow to form high-speed water vapor and wind force acting on an object, thereby visually observing how much spray material is contained in the remaining liquid, solving the problem that some devices cannot visually see the spraying effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A three-dimensional diagram of the catalyst coating firmness testing device proposed by the utility model;
[0017] Figure 2 This is a schematic diagram of the active gear structure of the catalyst coating firmness testing device proposed by the utility model;
[0018] Figure 3 This is a schematic diagram of the connecting plate structure of the catalyst coating firmness testing equipment proposed by the utility model;
[0019] Figure 4 This is a structural schematic diagram of a special-shaped block of a catalyst coating firmness testing device proposed in the utility model;
[0020] Figure 5 This is a cross-sectional view of the water tank structure of the catalyst coating firmness testing equipment proposed in the utility model.
[0021] Legend:
[0022] 1. Bottom plate; 2. Support legs; 3. Base; 4. Support block; 5. Hydraulic cylinder; 6. Transmission shaft 1; 7. Connecting block; 8. Connecting shaft; 9. Connecting plate; 10. Rotating shaft 1; 11. Fixed block; 12. Driving gear; 13. Rotating shaft 2; 14. Driven gear; 15. Housing; 16. Cylinder; 17. Wire; 18. Transmission shaft 2; 19. Special-shaped block 1; 20. Special-shaped block 2; 21. Sliding block; 22. Clamping block; 23. Catalyst spraying instrument; 24. Water tank; 25. Air pump; 26. Exhaust pipe; 27. Connecting pipe; 28. Water inlet pipe. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1 - Figure 3, an embodiment provided by the utility model: a catalyst coating firmness testing device, comprising a bottom plate 1, a top for carrying a device, a plurality of supporting legs 2 are fixedly connected to the top of the bottom plate 1, which can provide supporting force for a base 3 at the top, a plurality of supporting legs 2 are fixedly connected to the tops of the base 3, an internal structure runs on the base 3, a driving assembly is arranged on the top of the bottom plate 1, and provides power for the flipping of the clamping mechanism of the device, the driving assembly comprises a supporting block 4, a hydraulic cylinder 5, and a transmission shaft 6, the bottom of the supporting block 4 is fixedly connected to the top of the bottom plate 1, the bottom of the hydraulic cylinder 5 is rotatably connected to the outside of the supporting block 4, the bottom of the transmission shaft 6 is fixedly connected to the driving end of the hydraulic cylinder 5, and can transmit power outward, the bottom of the connecting block 7 is fixedly connected to the top of the transmission shaft 6, and the driving assembly The outside of the connecting block 7 is fixedly connected, and the inside of the connecting block 7 is rotatably connected to a connecting shaft 8, which can be connected to an external structure for movement. The outside of the connecting shaft 8 is fixedly connected to a connecting plate 9, and the outside of the connecting plate 9 is rotatably connected to a rotating shaft 10. The inner wall of the base 3 is fixedly connected to a plurality of fixed blocks 11, and the outside of the rotating shaft 10 is fixedly connected to a driving gear 12, and the inside of the base 3 is rotatably connected to a rotating shaft 2 13, and the outside of the rotating shaft 2 13 is fixedly connected to a driven gear 14. The outside of the driving gear 12 and the outside of the driven gear 14 are meshed and connected with each other, and can transmit power to different positions. The left and right sides of the outside of the rotating shaft 2 13 are fixedly connected to a shell 15, and the top of the bottom plate 1 is fixedly connected to a catalyst spraying instrument 23, which can spray materials onto the outside of the object.
[0025] like Figure 1 and Figure 4 As shown: the inside of the shell 15 is fixedly connected with a cylinder 16 to provide power for clamping the device, the outer side of the cylinder 16 is fixedly connected with a wire 17, the driving end of the cylinder 16 is fixedly connected with a transmission shaft 18, the bottom of the transmission shaft 18 is fixedly connected with a special-shaped block 19, the bottom of the shell 15 is slidably connected with two sliding blocks 21, the top of the sliding block 21 is fixedly connected with a special-shaped block 20, and the bottom of the sliding block 21 is fixedly connected with a clamping block 22, which can clamp objects between the two clamping blocks 22.
[0026] like Figure 1 and Figure 5 As shown: a water tank 24 is fixedly connected to the top of the base plate 1, an air pump 25 is fixedly connected to the top of the water tank 24 for providing air flow, an air outlet pipe 26 is fixedly connected to the output end of the air pump 25, a connecting pipe 27 is fixedly connected to the bottom of the air outlet pipe 26 for bringing out the internal water flow by utilizing the siphon principle, and a water inlet pipe 28 is fixedly connected to the top of the water tank 24.
[0027] Compared with some existing technologies, the above content can drive the external connecting mechanism through the hydraulic cylinder 5 so that the driving gear 12 drives the driven gear 14 to rotate, thereby driving the clamping mechanism on the rotating shaft 13 to flip at a large angle, and the high-speed gas is ejected from the air outlet pipe 26 through the air pump 25, so as to use the siphon principle to bring out the water flow to form high-speed water vapor and wind force acting on the object, so as to intuitively observe the amount of spray material contained in the remaining liquid.
[0028] Working principle: first place the object to be tested on the top load-bearing device, and then realize the flipping action of the clamping mechanism through the driving assembly. During the flipping action, the support block 4 is fixedly connected through the base plate 1, and is connected to the outside of the support block 4 through the rotation of the hydraulic cylinder 5. The bottom of the transmission shaft 6 is fixedly connected to the driving end of the hydraulic cylinder 5 to transmit power to the outside. The connecting block 7 is fixedly connected to the top of the transmission shaft 6 and is connected to the external structure through the connecting shaft 8. The outside of the connecting shaft 8 is fixedly connected to a connecting plate 9, and a rotational connection is achieved through a rotating shaft 10. The inner wall of the base 3 is fixedly connected to a plurality of fixed blocks 11, so that the catalyst spraying apparatus 23 sprays the material onto the outer surface of the object. At the same time, the cylinder 16 provides a clamping force to fix the object, and the air pump 25 provides airflow, and uses the siphon principle to bring out the internal water flow through the outlet pipe 26 and the connecting pipe 27 to ensure that the sprayed catalyst is firmly adhered to the object. The entire work process is coordinated by the key components such as the drive assembly, the catalyst spraying apparatus 23, the cylinder 16 and the air pump 25 to complete the test of the catalyst coating firmness.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A catalyst coating firmness testing device, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a plurality of supporting legs (2), the tops of the plurality of supporting legs (2) are fixedly connected to a base (3), the top of the base plate (1) is provided with a driving assembly, the outside of the driving assembly is fixedly connected to a connecting block (7), the inside of the connecting block (7) is rotatably connected to a connecting shaft (8), the outside of the connecting shaft (8) is fixedly connected to a connecting plate (9), the outside of the connecting plate (9) is rotatably connected to a rotating shaft 1 (10), the inner wall of the base (3) is fixedly connected to a plurality of fixing blocks (11), the outside of the rotating shaft 1 (10) is fixedly connected to a driving gear (12), the inside of the base (3) is rotatably connected to a rotating shaft 2 (13), the outside of the rotating shaft 2 (13) is fixedly connected to a driven gear (14), the outside of the rotating shaft 2 (13) is fixedly connected to a housing (15) on both left and right sides, and the top of the base plate (1) is fixedly connected to a catalyst spraying instrument (23).
2. The catalyst coating firmness testing device according to claim 1, characterized in that: The driving assembly comprises a support block (4), a hydraulic cylinder (5), and a transmission shaft (6); the bottom of the support block (4) is fixedly connected to the top of the base plate (1); the bottom of the hydraulic cylinder (5) is rotatably connected to the outside of the support block (4); the bottom of the transmission shaft (6) is fixedly connected to the driving end of the hydraulic cylinder (5); and the bottom of the connecting block (7) is fixedly connected to the top of the transmission shaft (6).
3. The catalyst coating firmness testing device according to claim 1, characterized in that: The inside of the housing (15) is fixedly connected to a cylinder (16), an outer side of the cylinder (16) is fixedly connected to a wire (17), a driving end of the cylinder (16) is fixedly connected to a second transmission shaft (18), and the bottom of the second transmission shaft (18) is fixedly connected to a first special-shaped block (19).
4. The catalyst coating firmness testing device according to claim 1, characterized in that: The bottom of the housing (15) is slidably connected to two sliding blocks (21), the top of the sliding block (21) is fixedly connected to a second special-shaped block (20), and the bottom of the sliding block (21) is fixedly connected to a clamping block (22).
5. The catalyst coating firmness testing device according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected to a water tank (24), the top of the water tank (24) is fixedly connected to an air pump (25), the output end of the air pump (25) is fixedly connected to an air outlet pipe (26), the bottom of the air outlet pipe (26) is fixedly connected to a connecting pipe (27), and the top of the water tank (24) is fixedly connected to a water inlet pipe (28).
6. The catalyst coating firmness testing device according to claim 1, characterized in that: The exterior of the driving gear (12) and the exterior of the driven gear (14) are meshedly connected with each other.
Citation Information
Patent Citations
Monolithic catalyst coating firmness testing equipment
CN203658195U