Detection device in tableware production process

By designing a detection device that uses ultrasonic and high-altitude drop conveyors on the tableware production line, the problem of lack of efficient and rapid detection and separation of damaged tableware in the prior art is solved, and rapid and effective detection and separation are achieved, and the detection and separation of unqualified tableware is avoided, and waste of raw materials is reduced and energy consumption is reduced.

CN222580014UActive Publication Date: 2025-03-07HUBEI XINHEYI ENVIRONMENTAL PROTECTION MATERIALS CO LTD
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Patent Information

Application Number
CN202420665823.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-07
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing tableware production lines lack efficient and fast machines for detecting and separation of tableware, resulting in tableware fragmentation during the production process, but not detecting it in time, wasting raw materials.

Method used

A detection device in the production process of tableware was designed, and ultrasonic waves were emitted to the tableware using an ultrasonic transmitter, which would achieve internal collapse under resonance and distinguish tableware with unqualified quality. At the same time, a high-altitude drop conveyor was designed, and tableware with cracks would be directly broken, achieving simple and efficient detection.

Benefits of technology

Through the combination of ultrasonic detection and high-altitude drop conveying devices, rapid and effective detection and separation of unqualified tableware is achieved, avoiding waste of raw materials and reducing energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of tableware production, in particular to a detection device in a tableware production process, which comprises a table top I, a hydraulic cylinder, a table top II and an ultrasonic transmitter, the hydraulic cylinder is fixedly mounted at the upper end of the table top I, the table top II is arranged at the upper end of the hydraulic cylinder, and a protective cover is arranged at the upper end of the table top II. And an ultrasonic transmitter is arranged on one side in the protective cover. According to the device, defective tableware can be destroyed by utilizing ultrasonic waves, and the direct treatment and separation effect of unqualified products is realized by matching with gravity fall, so that the problems that the tableware is broken in the production process due to the lack of a machine for efficiently and quickly detecting and separating the broken tableware in an existing tableware production line, but the broken tableware is not detected in time; processing is still involved, and raw materials are wasted.
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Description

Technical Field

[0001] The utility model relates to the field of tableware production, in particular to a detection device in the tableware production process. Background Art

[0002] Under the action of ultrasound, the cracks in the porcelain will absorb the vibration energy, causing the cracks to expand rapidly and lose stability, eventually leading to the breakage of the porcelain. This effect is used in laboratory use and some industrial applications, such as in the treatment of waste ceramics or material decomposition, where ultrasonic vibrations can help accelerate the material crushing process.

[0003] An ultrasonic transmitter is a device that generates ultrasonic waves, i.e. high-frequency mechanical waves, above the range that humans can hear (generally over 20kHz). These transmitters are usually made of piezoelectric ceramics or piezoelectric materials, which vibrate and generate ultrasonic waves when voltage is applied.

[0004] After searching, the patent announcement number is CN214201220U, which discloses a tableware production and detection equipment, including a base and an optical detection device arranged on the base, a conveying device, a control module and a packing table, the conveying device runs through the optical detection device, and the conveying device is provided with a stop plate sensor; the optical detection device includes a chassis and a camera assembly arranged in the chassis, the camera assembly is located above the conveying device, and its shooting angle is directly opposite to the conveying device, the stop plate sensor is located on the lower side of the camera assembly, the control module is installed on the chassis, and the control module is electrically connected to the conveying device, the camera assembly and the stop plate sensor; the packing table is located at the output end of the conveying device. The tableware production and detection equipment described in the utility model can automatically detect the image information of the tableware, and obtain the result through the control module processing, thereby reducing the labor intensity and improving the detection efficiency of the tableware.

[0005] Although the existing technology can achieve a certain tableware detection effect during use, there is a defect: the existing tableware production line lacks a machine that can efficiently and quickly detect and separate broken tableware, which causes the tableware to break during the production process. However, since it is not detected in time, it is still involved in the processing, wasting raw materials. In view of this, we propose a detection device for the tableware production process to solve the above problem. Utility Model Content

[0006] The purpose of the utility model is to provide a detection device in the tableware production process in view of the problems existing in the background technology.

[0007] The technical solution of the utility model is: a detection device in the tableware production process, comprising a table top one, a hydraulic cylinder, a table top two and an ultrasonic transmitter, wherein the hydraulic cylinder is fixedly mounted on the upper end of the table top one, the table top two is arranged on the upper end of the hydraulic cylinder, a protective cover is arranged on the upper end of the table top two, and an ultrasonic transmitter is arranged on one side of the inner part of the protective cover.

[0008] When using a detection device in the tableware production process in the scheme, the device can be used to put the tableware to be detected on one side of conveyor belt two. When passing through the protective cover, the internal ultrasonic detector will emit ultrasonic waves. If there are cracks in the porcelain, resonance will occur, resulting in direct breakage. If there are no broken tableware, it will break due to inertia when it falls on the surface of conveyor belt one from conveyor belt two. Intact and qualified tableware will not break, so that the staff can manually collect qualified tableware, and unqualified tableware that has broken will fall into the collection tank on the side of conveyor belt one.

[0009] Preferably, a hydraulic rod is inserted into the hydraulic cylinder, and the upper end of the hydraulic rod is fixedly connected to the second lower surface of the table top.

[0010] Preferably, a second conveyor belt is provided on the upper surface of the second table, and the second conveyor belt is fixed to the inner wall of the second table via a second rotating shaft.

[0011] Preferably, a second motor is disposed on the outer wall of one side of the second table, and the output shaft of the second motor is fixedly connected to one end of the input shaft of the second conveyor belt.

[0012] Preferably, a conveyor belt 1 is disposed on the upper surface of the table top 1, and the conveyor belt 1 is fixed to the inner wall of the table top 1 through a rotating shaft 1.

[0013] Preferably, a motor 1 is disposed on an outer wall of one side of the table top, and an output shaft of the motor 1 is fixedly connected to one end of an input shaft of the conveyor belt 1.

[0014] Preferably, a bracket is provided at a lower end of the table top, a base is provided at the lower end of the bracket, baffles are provided on both sides of an upper end of the table top, and a collecting trough is provided on one side of the table top.

[0015] Compared with the prior art, the advantages of the present invention are:

[0016] 1. The utility model can use an ultrasonic instrument to emit ultrasonic waves to tableware, and realize internal collapse under resonance, thereby distinguishing tableware of unqualified quality.

[0017] 2. Based on the first beneficial effect, some tableware is not cracked very big and cannot be broken under the action of ultrasound, but it cannot be regarded as a qualified product. Therefore, a high-altitude drop-type conveying device is designed, and the cracked tableware will be directly broken. This method can simply and efficiently detect unqualified products, and basically does not consume energy.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional schematic diagram of the utility model from a first angle;

[0020] Figure 2 It is a three-dimensional schematic diagram of the utility model from a second angle;

[0021] Figure 3 It is a main schematic diagram of the utility model;

[0022] Figure 4 It is a side view schematic diagram of the utility model.

[0023] Reference numerals:

[0024] 1. Table 1; 2. Motor 1; 3. Collecting trough; 4. Baffle; 5. Conveyor belt 1; 6. Conveyor belt 2; 7. Protective cover; 8. Table 2; 9. Hydraulic rod; 10. Hydraulic cylinder; 11. Motor 2; 12. Bracket; 13. Base; 14. Ultrasonic transmitter. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0027] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0028] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0029] Example 1

[0030] See also Figure 1-Figure 4 As shown, this embodiment is a detection device in the tableware production process, including a table 1, a hydraulic cylinder 10, a table 2 8 and an ultrasonic transmitter 14, characterized in that:

[0031] A hydraulic cylinder 10 is fixedly installed on the upper end of the table 1, a table 2 8 is arranged on the upper end of the hydraulic cylinder 10, a protective cover 7 is arranged on the upper end of the table 2 8, and an ultrasonic transmitter 14 is arranged on one side of the inner side of the protective cover 7;

[0032] When the device is in use, the tableware to be inspected can be placed on one side of the conveyor belt 2 6. When passing through the protective cover 7, the internal ultrasonic detector will emit ultrasonic waves. If there are cracks in the porcelain, resonance will occur, resulting in direct breakage. If there are no broken tableware, it will break by inertia when it falls on the surface of the conveyor belt 1 5 from the conveyor belt 2 6. Intact and qualified tableware will not break, so that the staff can manually collect qualified tableware, and unqualified tableware that has broken will fall into the collection tank 3 on the side of the conveyor belt 1 5.

[0033] A hydraulic rod 9 is inserted into the hydraulic cylinder 10, and the upper end of the hydraulic rod 9 is fixedly connected to the lower surface of the table 2 8. The hydraulic cylinder 10 can drive the table 2 8 to move up and down to adjust the height difference distance, thereby effectively crushing unqualified products.

[0034] Example 2

[0035] See also Figure 1-Figure 4 As shown, this embodiment is based on the embodiment 1 and further includes: a conveyor belt 2 6 is arranged on the upper surface of the table 2 8, and the conveyor belt 2 6 is fixed to the inner wall of the table 2 8 through a rotating shaft 2, and the conveyor belt 2 6 can transport the tableware that needs to be inspected.

[0036] A second motor 11 is disposed on the outer wall of one side of the second table top 8 , and the output shaft of the second motor 11 is fixedly connected to one end of the input shaft of the second conveyor belt 6 , and the second motor 11 can drive the second conveyor belt 6 for transportation.

[0037] A conveyor belt 5 is arranged on the upper surface of the table top 1, and the conveyor belt 5 is fixed to the inner wall of the table top 1 through a rotating shaft 1. The conveyor belt 5 can transport the processed tableware.

[0038] A motor 2 is disposed on the outer wall of one side of the table top 1, and the output shaft of the motor 2 is fixedly connected to one end of the input shaft of the conveyor belt 5. The motor 2 can drive the conveyor belt 5 to transport tableware.

[0039] A bracket 12 is provided at the lower end of the table top 1, a base 13 is provided at the lower end of the bracket 12, baffles 4 are provided on both sides of the upper end of the table top 1, and a collecting trough 3 is provided on one side of the table top 1. The arrangement of the bracket 12 and the base 13 can increase the stability of the device, the collecting trough 3 can recycle broken tableware, and the baffle 4 can prevent qualified tableware from falling from both sides.

[0040] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A detection device for tableware production process, comprising a table top 1 (1), a hydraulic cylinder (10), a table top 2 (8) and an ultrasonic transmitter (14), characterized in that: A hydraulic cylinder (10) is fixedly mounted on the upper end of the table top 1 (1), a table top 2 (8) is arranged on the upper end of the hydraulic cylinder (10), a protective cover (7) is arranged on the upper end of the table top 2 (8), and an ultrasonic transmitter (14) is arranged on one side of the interior of the protective cover (7).

2. The detection device in the tableware production process according to claim 1, characterized in that: A hydraulic rod (9) is inserted into the hydraulic cylinder (10), and the upper end of the hydraulic rod (9) is fixedly connected to the lower surface of the second table top (8).

3. The detection device in the tableware production process according to claim 1, characterized in that: A conveyor belt 2 (6) is arranged on the upper surface of the table top 2 (8), and the conveyor belt 2 (6) is fixed to the inner wall of the table top 2 (8) via a rotating shaft 2.

4. The detection device in the tableware production process according to claim 3, characterized in that: A second motor (11) is disposed on the outer wall of one side of the second table (8), and the output shaft of the second motor (11) is fixedly connected to one end of the input shaft of the second conveyor belt (6).

5. The detection device in the tableware production process according to claim 1, characterized in that: A conveyor belt (5) is disposed on the upper surface of the table top (1), and the conveyor belt (5) is fixed to the inner wall of the table top (1) via a rotating shaft.

6. The detection device in the tableware production process according to claim 5, characterized in that: A motor (2) is disposed on the outer wall of one side of the table top (1), and the output shaft of the motor (2) is fixedly connected to one end of the input shaft of the conveyor belt (5).

7. The detection device in the tableware production process according to claim 1, characterized in that: A bracket (12) is provided at the lower end of the table top (1), a base (13) is provided at the lower end of the bracket (12), baffles (4) are provided on both sides of the upper end of the table top (1), and a collecting tank (3) is provided on one side of the table top (1).

Citation Information

Patent Citations

  • Tableware production detection equipment

    CN214201220U