Six-shaft winding machine

By setting up a corner mechanism in the six-axis winding machine, the winding mechanism of the winding mechanism can drive the terminal to rotate simultaneously, the problem that the metal wire cannot be divergently formed is solved, and the effect of magnetic field concentration and high motor power is achieved.

CN222582243UActive Publication Date: 2025-03-07SHENZHEN XINGYULONG ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202323462297.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2025-03-07
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

In existing six-axis winding machines, the metal wires at the winding terminals cannot appear divergent toward the center of the motor, resulting in inconcentration of the magnetic field and low motor power.

Method used

A six-axis winding machine is designed. By setting up a rotational mechanism, the winding of the winding mechanism can drive the terminal to rotate and move, and the metal wire is wound around the terminal in a divergent shape with the same center.

Benefits of technology

The effective winding of metal wires is achieved, the magnetic field is concentrated in the center of the motor, and the motor power is high.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222582243U_ABST
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Abstract

The utility model relates to the technical field of winding machines, in particular to a six-axis winding machine which comprises a rear seat lifting mechanism, a rear seat longitudinal moving mechanism, a rear seat transverse moving mechanism, a winding mechanism, a turning mechanism and a base pressing mechanism. A terminal needing to be wound is installed on the turning mechanism, the winding mechanism can rotate by driving a winding head, the turning mechanism can rotate according to the winding action of the winding mechanism, and the base pressing mechanism can enable the terminal to be pressed on the turning mechanism. According to the utility model, through the arrangement of the corner mechanism, the terminal can rotate automatically according to the winding action of the winding mechanism, and the wound terminal metal wires are in the same circle center divergent shape, so that the magnetic field generated by the coil can be concentrated and formed in the circle center of the coil, and the formed motor is high in power.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromechanical equipment, in particular to a six-axis winding machine. Background Art

[0002] In the six-axis winding machine products, the metal wires on the winding terminals are generally parallel and cannot diverge toward the center of the motor. The winding of the terminals is not conducive to the concentration of the magnetic field, and the motor produced has low power. Utility Model Content

[0003] In order to solve the problems in the above-mentioned background technology, the utility model provides a six-axis winding machine for producing motor terminals, and solves the problem in the prior art that the winding of the motor terminals is not divergent.

[0004] The utility model solves the technical problem by adopting the following scheme: a six-axis winding machine, comprising a rear seat lifting mechanism, a rear seat longitudinal moving mechanism, a rear seat transverse moving mechanism, a winding mechanism, a corner mechanism, and a base pressing mechanism, wherein the rear seat transverse moving mechanism is installed on the base, the rear seat lifting mechanism is installed on the rear seat transverse moving mechanism so that the rear seat lifting mechanism can move transversely, the rear seat longitudinal moving mechanism is installed on the rear seat lifting mechanism so that the rear seat longitudinal moving mechanism can move up and down and / or transversely, and the winding mechanism is installed on the rear seat longitudinal moving mechanism In order to enable the winding mechanism to perform lifting and / or longitudinal and / or lateral movements, the corner mechanism and the base clamping mechanism are directly or indirectly installed on the base, the rear seat lifting mechanism, the rear seat longitudinal movement mechanism, and the rear seat lateral movement mechanism can enable the winding mechanism to perform three-dimensional movement, and the terminals required for winding are installed on the corner mechanism. The winding mechanism can drive the winding head to rotate to wind the metal wire around the terminal, the corner mechanism can simultaneously rotate the terminal according to the winding action of the winding mechanism, and the base clamping mechanism can press the terminal on the corner mechanism to fix the terminal.

[0005] In the above structure, the rear seat transverse movement mechanism includes a transverse motor, a transverse guide rail, and a transverse slider. The transverse motor and the transverse guide rail are installed on the base. The transverse slider can slide relative to the transverse guide rail. The transverse slider is installed on the transverse guide rail and can move transversely along the transverse guide rail under the drive of the transverse motor. The transverse motor is transmission-connected to the transverse slider.

[0006] In the above structure, the rear seat lifting mechanism includes a lifting motor, a lifting guide rail, and a transverse slider. The transverse slider can slide relative to the lifting guide rail. The lifting motor, the lifting guide rail and the transverse slider are directly or indirectly connected. The transverse slider can move up and down along the lifting guide rail under the drive of the lifting motor. The lifting motor is transmission-connected to the transverse slider.

[0007] In the above structure, the rear seat longitudinal movement mechanism includes a longitudinal motor, a longitudinal guide rail, and a longitudinal slider. The longitudinal guide rail is installed on the lifting guide rail. The longitudinal slider is installed on the longitudinal guide rail and can move longitudinally along the longitudinal guide rail under the drive of the longitudinal motor. The longitudinal motor is transmission-connected to the longitudinal slider, and the longitudinal motor is installed on the longitudinal guide rail.

[0008] In the above structure, the winding mechanism includes a winding head and a winding motor. The winding head is directly or indirectly mounted on the winding motor. The winding motor is directly or indirectly mounted on the longitudinal slider. The winding head is transmission-connected to the winding motor. The winding motor can drive the winding head to rotate relative to the base.

[0009] In the above structure, the corner mechanism includes a terminal fork and a corner motor, wherein the terminal fork is installed at the upper end of the corner motor, and the corner motor is directly or indirectly installed on the base. The corner motor can drive the terminal fork to rotate so that the winding is divergent, and the terminal fork is provided with a groove for placing the terminal so that the base clamping mechanism can clamp the terminal.

[0010] In the above structure, the angle motor is configured such that each time the metal wire is wound around the terminal, the angle motor rotates a set angle.

[0011] In the above structure, the lifting motor, the longitudinal motor, the transverse motor, the winding motor and the corner motor are all servo motors.

[0012] In the above structure, the base clamping mechanism includes a clamping cylinder and a clamping rod. The clamping rod is directly or indirectly connected to the clamping cylinder. The clamping cylinder is directly or indirectly connected to the base. The clamping cylinder can drive the clamping rod to move relative to the terminal fork.

[0013] To sum up, the beneficial effects of the utility model are as follows: by setting up a turning angle mechanism, the turning angle mechanism can rotate the terminal by itself according to the winding action of the winding mechanism, and the wound terminal metal wire is divergent with the same center of a circle, which is beneficial for the magnetic field generated by the coil to be concentrated at the center of the coil, and more metal wire is wound, so the motor power is large.

[0014] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the following preferred embodiments are specifically cited and described in detail with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional picture of a six-axis winding machine;

[0016] Figure 2 This is a partial structural diagram of a six-axis winding machine;

[0017] Figure 3 for Figure 2 Enlarged image in the circle;

[0018] Figure 4 for Figure 3 Enlarged image in the circle;

[0019] Figure 5 To improve the front terminal winding front view;

[0020] Figure 6 To improve the front view of the rear terminal winding;

[0021] Figure 7 Schematic diagram of the rear seat lateral movement mechanism.

[0022] In the figure: 1. rear seat lifting mechanism; 2. rear seat longitudinal moving mechanism; 3. rear seat lateral moving mechanism; 4. winding mechanism; 5. corner mechanism; 6. base clamping mechanism; 7. lifting motor; 8. lifting guide rail; 9. clamping cylinder; 10. longitudinal motor; 11. longitudinal guide rail; 12. longitudinal slide block; 13. transverse motor; 14. transverse guide rail; 15. transverse slide block; 16. clamping rod; 17. groove; 18. winding head; 19. winding motor; 20. terminal fork; 21. corner motor. DETAILED DESCRIPTION

[0023] In order to make the content of the utility model more clearly understood, the utility model is further described below based on specific embodiments in combination with the accompanying drawings.

[0024] It should be noted that the terms "center", "upper", "lower", "front", "back", "left", "right", "inner", "outer" and the like used herein to indicate directions or positional relationships are based on directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. Unless otherwise specified, "plurality" means two or more.

[0025] Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood by specific circumstances.

[0026] Referring to the accompanying drawings, a six-axis winding machine includes a rear seat lifting mechanism 1, a rear seat longitudinal moving mechanism 2, a rear seat transverse moving mechanism 3, a winding mechanism 4, a corner mechanism 5, and a base pressing mechanism 6, wherein the rear seat transverse moving mechanism 3 is installed on the base, the rear seat lifting mechanism 1 is installed on the rear seat transverse moving mechanism 3 so that the rear seat lifting mechanism 1 can move transversely, the rear seat longitudinal moving mechanism 2 is installed on the rear seat lifting mechanism 1 so that the rear seat longitudinal moving mechanism 2 can move up and down and / or transversely, and the winding mechanism 4 is installed on the rear seat longitudinal moving mechanism 2 so that the winding mechanism 4 can The corner mechanism 5 and the base clamping mechanism 6 are directly or indirectly installed on the base to perform lifting and / or longitudinal movement and / or lateral movement. The rear seat lifting mechanism 1, the rear seat longitudinal movement mechanism 2, and the rear seat lateral movement mechanism 3 can make the winding mechanism 4 move in three dimensions to arrange the wires. The terminals required for winding are installed on the corner mechanism 5. The winding mechanism 4 can drive the winding head 18 to rotate to wind the metal wire around the terminal. The corner mechanism 5 can simultaneously rotate the terminal according to the winding action of the winding mechanism 4. The base clamping mechanism 6 can press the terminal on the corner mechanism 5 to fix the terminal.

[0027] Furthermore, the rear seat transverse movement mechanism 3 includes a transverse motor 13, a transverse guide rail 14, and a transverse slider 15. The transverse motor 13 and the transverse guide rail 14 are installed on the base. The transverse slider 15 can slide relative to the transverse guide rail 14. The transverse slider 15 is installed on the transverse guide rail 14 and can move transversely along the transverse guide rail 14 under the drive of the transverse motor 13. The transverse motor 13 is connected to the transverse slider 15 in a transmission manner.

[0028] Furthermore, the rear seat lifting mechanism 1 includes a lifting motor 7, a lifting guide rail 8, and a transverse slider 15. The transverse slider 15 can slide relative to the lifting guide rail 8. The lifting motor 7, the lifting guide rail 8 and the transverse slider 15 are directly or indirectly connected. The transverse slider 15 can be lifted and moved along the lifting guide rail 8 under the drive of the lifting motor 7. The lifting motor 7 is connected to the transverse slider 15 in a transmission manner.

[0029] Furthermore, the rear seat longitudinal movement mechanism 2 includes a longitudinal motor 10, a longitudinal guide rail 11, and a longitudinal slider 12. The longitudinal guide rail 11 is installed on the lifting guide rail 8. The longitudinal slider 12 is installed on the longitudinal guide rail 11 and can move longitudinally along the longitudinal guide rail 11 under the drive of the longitudinal motor 10. The longitudinal motor 10 is transmission-connected to the longitudinal slider 12, and the longitudinal motor 10 is installed on the longitudinal guide rail 11.

[0030] Furthermore, the winding mechanism 4 includes a winding head 18 and a winding motor 19. The winding head 18 is directly or indirectly mounted on the winding motor 19. The winding motor 19 is directly or indirectly mounted on the longitudinal slider 12. The winding head 18 is transmission-connected to the winding motor 19. The winding motor 19 can drive the winding head 18 to rotate relative to the base.

[0031] Furthermore, the corner mechanism 5 includes a terminal fork 20 and a corner motor 21, wherein the terminal fork 20 is installed at the upper end of the corner motor 21, and the corner motor 21 is directly or indirectly installed on the base. The corner motor 21 can drive the terminal fork 20 to rotate so that the winding is divergent, and the terminal fork 20 is provided with a groove 17 for placing the terminal so that the base clamping mechanism 6 can clamp the terminal.

[0032] Furthermore, the angle motor 21 is configured such that each time the metal wire is wound around the terminal, the angle motor rotates a set angle.

[0033] Furthermore, the lifting motor 7, the longitudinal motor 10, the transverse motor 13, the winding motor 19, and the corner motor 21 are all servo motors. All motors are Panasonic motors, the power of the winding motor is 1000W, and the power of other motors is 400W.

[0034] Furthermore, the base clamping mechanism 6 includes a clamping cylinder 9 and a clamping rod 16 . The clamping rod 16 is directly or indirectly connected to the clamping cylinder 9 . The clamping cylinder 9 is directly or indirectly connected to the base. The clamping cylinder 9 can drive the clamping rod 16 to move relative to the terminal fork 20 .

[0035] The utility model is provided with a corner mechanism 5, which can make the terminal rotate automatically according to the winding action of the winding mechanism 4. The wound terminal metal wire is in a divergent shape with the same center, which is conducive to the magnetic field generated by the coil to be concentrated at the center of the coil. The wound metal wire is also more, and the motor power is large. The lifting movement of the rear seat lifting mechanism 1, the longitudinal movement of the rear seat longitudinal movement mechanism 2, the lateral movement of the rear seat lateral movement mechanism 3, the rotation movement of the winding mechanism 4, the rotation movement of the corner mechanism 5, and the clamping movement of the clamping cylinder 9 of the base clamping mechanism 6 refer to six movement directions respectively, so it is called a six-axis winding machine.

[0036] The embodiments described above are only preferred implementation modes of the present utility model and cannot be used to limit the protection scope of the present utility model. Any non-substantial changes and modifications made by technicians in this field on the basis of the utility model shall fall within the protection scope of the present utility model.

Claims

1. A six-axis winding machine, characterized in that: The invention comprises a rear seat lifting mechanism, a rear seat longitudinal movement mechanism, a rear seat transverse movement mechanism, a winding mechanism, a corner mechanism, and a base pressing mechanism, wherein the rear seat transverse movement mechanism is installed on the base, the rear seat lifting mechanism is installed on the rear seat transverse movement mechanism so that the rear seat lifting mechanism can move transversely, the rear seat longitudinal movement mechanism is installed on the rear seat lifting mechanism so that the rear seat longitudinal movement mechanism can move up and down and / or move transversely, the winding mechanism is installed on the rear seat longitudinal movement mechanism so that the winding mechanism can move up and down and / or move longitudinally and / or move transversely, the corner mechanism and the base pressing mechanism are directly or indirectly installed on the base, the rear seat lifting mechanism, the rear seat longitudinal movement mechanism, and the rear seat transverse movement mechanism can make the winding mechanism move in three dimensions, the terminals required for winding are installed on the corner mechanism, the winding mechanism can make the metal wire wind around the terminals by driving the winding head to rotate, the corner mechanism can make the terminals rotate at the same time according to the winding action of the winding mechanism, and the base pressing mechanism can make the terminals press on the corner mechanism to fix the terminals.

2. The six-axis winding machine according to claim 1, characterized in that: The rear seat transverse movement mechanism includes a transverse motor, a transverse guide rail, and a transverse slider. The transverse motor and the transverse guide rail are installed on a base. The transverse slider can slide relative to the transverse guide rail. The transverse slider is installed on the transverse guide rail and can move transversely along the transverse guide rail under the drive of the transverse motor. The transverse motor is transmission-connected to the transverse slider.

3. The six-axis winding machine according to claim 2, characterized in that: The rear seat lifting mechanism includes a lifting motor, a lifting guide rail, and a transverse slider. The transverse slider can slide relative to the lifting guide rail. The lifting motor, the lifting guide rail and the transverse slider are directly or indirectly connected. The transverse slider can move up and down along the lifting guide rail under the drive of the lifting motor. The lifting motor is in transmission connection with the transverse slider.

4. The six-axis winding machine according to claim 3, characterized in that: The rear seat longitudinal movement mechanism includes a longitudinal motor, a longitudinal guide rail, and a longitudinal slider. The longitudinal guide rail is installed on the lifting guide rail. The longitudinal slider is installed on the longitudinal guide rail and can move longitudinally along the longitudinal guide rail under the drive of the longitudinal motor. The longitudinal motor is transmission-connected to the longitudinal slider, and the longitudinal motor is installed on the longitudinal guide rail.

5. The six-axis winding machine according to claim 1, characterized in that: The winding mechanism includes a winding head and a winding motor. The winding head is directly or indirectly mounted on the winding motor. The winding motor is directly or indirectly mounted on the longitudinal slider. The winding head is transmission-connected to the winding motor. The winding motor can drive the winding head to rotate relative to the base.

6. The six-axis winding machine according to claim 1, characterized in that: The corner mechanism includes a terminal fork and a corner motor, wherein the terminal fork is installed at the upper end of the corner motor, and the corner motor is directly or indirectly installed on the base. The corner motor can drive the terminal fork to rotate so that the winding is divergent, and the terminal fork is provided with a groove for placing the terminal so that the base clamping mechanism can clamp the terminal.

7. The six-axis winding machine according to claim 6, characterized in that: The angle motor is configured such that each time the metal wire is wound around the terminal, the angle motor rotates a set angle.

8. The six-axis winding machine according to claim 1, characterized in that: The base clamping mechanism comprises a clamping cylinder and a clamping rod, wherein the clamping rod is directly or indirectly connected to the clamping cylinder, and the clamping cylinder is directly or indirectly connected to the base, and the clamping cylinder can drive the clamping rod to move relative to the terminal fork.