Industrial air filter

By adopting a combined structure of a primary filter unit and a filter unit in an industrial air filter, and using pulse components to blow away dust from the surface of the filter cartridge, the problems of low filtration capacity, small capacity and inconvenient disassembly in the prior art are solved, and more efficient air filtration and longer equipment life are achieved.

CN222585941UActive Publication Date: 2025-03-11ZHEJIANG SANXIN SPECIAL GAS CO LTD
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Patent Information

Application Number
CN202420559039.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-03-11
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

There are shortcomings in the structural design and use efficiency of existing industrial air filters, including low filtration capacity, small capacity, inconvenient structural disassembly, assembly and maintenance, and the need to clean the filter element with a brush, which affects the life of the filter element.

Method used

An industrial air filter is designed, adopting a combined structure of a primary filter unit and a filter unit. The primary filter unit includes an air inlet duct and a filter mesh plate. The filter unit includes a filter cartridge frame, a filter cartridge and a pulse assembly. The dust on the surface of the filter cartridge is blown away through the pulse assembly, avoiding physical cleaning of the filter element.

Benefits of technology

It improves air filtration capacity and capacity, facilitates installation, maintenance, extends the service life of the filter cartridge, and simplifies the dust collection and removal process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222585941U_ABST
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Abstract

The utility model provides an industrial air filter which comprises a shell and further comprises a primary filtering unit, a filtering unit, an output pipeline, supporting units and a collecting unit, the primary filtering unit is arranged at the top of the shell, the filtering unit is arranged in the shell, the output pipeline is arranged on the back of the shell, and the supporting units are arranged at the four corners of the bottom of the shell. The collecting unit is arranged at the bottom of the shell. According to the utility model, the capacity of the shell is larger, the filter cartridge frame bodies and the filter cartridges are arranged in the shell in an array manner, a large amount of dust-containing gas can be filtered at the same time, and the filter units and the matched filter cartridge cover plates adopt drawer type structures, so that the installation, overhaul and maintenance are convenient; the air inlet of the air inlet pipeline is vertically downward, so that large garbage and impurities can be prevented from entering the air inlet or blocking the filter screen plate; dust on the outer surface of the filter cartridge is blown away through the pulse assembly, so that the use efficiency and the service life of the filter cartridge can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of air filters, in particular to an industrial air filter. Background Art

[0002] An air filter is a device that captures dust from gas-solid two-phase flow and purifies the gas through the action of porous filter materials.

[0003] Patent document CN216799135U discloses an industrial high-efficiency air filter, including a shell, a filter element is fixedly installed inside the shell, an electric push rod with one end penetrating and extending into the shell is fixedly installed on the top of the shell, a disassembly mechanism is fixedly installed on the output end of the electric push rod, a brush in contact with the filter element is fixedly installed on the left side of the disassembly mechanism, a box is fixedly installed on the bottom of the shell, a filter screen is movably installed inside the box, an air pump connected to the box is fixedly installed on the inner bottom wall of the box and located on the left side of the filter screen, and the disassembly mechanism includes a warehouse. The industrial high-efficiency air filter is convenient for quickly replacing damaged brushes by setting a disassembly mechanism, without the need for disassembly tools such as screwdrivers, and is simple and convenient to operate, saving time and effort, and improving replacement efficiency. In this way, the device has the advantage of easy replacement of brushes and convenient use.

[0004] In the above scheme, the air filter needs to use a brush to clean the filter element, and a disassembly and assembly mechanism is required for disassembly and replacement, which is inconvenient and affects the life of the filter element; the lateral air intake cannot completely prevent some larger impurities from entering the box; the air filtering ability is low, the capacity is small, and the structure is inconvenient to disassemble and overhaul. Therefore, it is necessary to provide an industrial air filter to solve the shortcomings of the prior art. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and provide an industrial air filter.

[0006] The technical solution adopted by the utility model to solve its technical problems is:

[0007] An industrial air filter comprises a housing and further comprises:

[0008] A primary filter unit, which is arranged on the top of the housing and is used to initially filter dust and impurities entering the air;

[0009] A filter unit is disposed inside the housing and is used to further filter dust and impurities entering the air;

[0010] An output pipe, which is arranged at the back of the housing and is used to output filtered air;

[0011] A support unit, which is arranged at the four corners of the bottom of the shell and plays a bearing and fixing role;

[0012] The collecting unit is arranged at the bottom of the shell and is used to collect dust and impurities.

[0013] The utility model is further configured that the primary filtration unit comprises:

[0014] An air inlet duct, which is connected to the top of the shell, and an air inlet of the air inlet duct is vertically downward;

[0015] A filter screen plate is connected to an air inlet of the air inlet duct.

[0016] The utility model is further configured that the filtering unit comprises:

[0017] A filter cartridge frame, wherein the filter cartridge frame array is arranged inside the housing;

[0018] A filter cartridge, the filter cartridge being mounted on a filter cartridge frame;

[0019] A pulse assembly, one end of which is arranged at the back of the shell, and the other end of which faces the filter cartridge.

[0020] The utility model is further configured such that one end of the output pipe is connected to the back of the shell, and the other end of the output pipe is connected to the driving device.

[0021] The utility model is further configured that the support unit comprises:

[0022] Structural legs, which are arranged vertically, and the tops of the structural legs are connected to the four corners of the bottom of the shell;

[0023] a base plate, the base plate surface being connected to the bottom of the structural legs;

[0024] A connecting crossbar, both ends of which are respectively connected to adjacent structural legs.

[0025] The utility model is further configured that an ash hopper is provided at the bottom of the shell body, and the ash hopper is provided with an ash valve.

[0026] The utility model is further configured that the collecting unit comprises:

[0027] An ash bucket is located below the ash hopper, and the ash bucket opening corresponds to the bottom of the ash hopper;

[0028] A collecting hose, the upper end of which is connected to the bottom of the ash hopper, and the lower end of which is connected to the mouth of the ash bucket.

[0029] The utility model is further configured that a plurality of openings are arranged on the front side of the shell body, and filter cartridge covers are arranged at the openings.

[0030] The utility model is further configured that a barometer is provided on the back of the shell.

[0031] In summary, the utility model has the following beneficial effects:

[0032] 1. The shell capacity of the utility model is relatively large, and the filter cartridge frame and filter cartridges are arranged in an array in the shell, which can filter a large amount of dust-containing gas at the same time. The filter unit and the matching filter cartridge cover adopt a drawer-type structure, which is easy to install and repair and maintain.

[0033] 2. The air inlet of the utility model is vertically downward, which can prevent some larger garbage and impurities from entering the air inlet or clogging the filter screen. The filter screen is set with a smaller aperture to prevent some impurities and dust from being sucked in. At the same time, the filter screen can be disassembled, cleaned and replaced.

[0034] 3. The utility model uses a pulse component to blow away dust on the surface of the filter cartridge, without the need for a brush or manual cleaning, which can improve the use efficiency and service life of the filter cartridge. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is a structural schematic diagram of the utility model.

[0036] Figure 2 It is a rear view of the utility model.

[0037] Figure 3 It is a schematic diagram of the internal structure of the shell of the utility model.

[0038] In the figure, 1. shell, 11. ash hopper, 12. ash valve, 21. air inlet duct, 22. filter screen, 31. filter cartridge frame, 32. filter cartridge, 33. pulse assembly, 4. output pipe, 5. drive device, 61. structural legs, 62. bottom plate, 63. connecting cross bar, 71. ash bucket, 72. collection hose, 8. filter cartridge cover, 9. pressure gauge. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. The components of the embodiment of the utility model generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiment of the utility model provided in the drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents the selected embodiment of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.

[0040] Example 1:

[0041] In this embodiment, if Figure 1-3 As shown, an industrial air filter proposed by the utility model includes a shell 1, and also includes a primary filter unit, a filter unit, an output pipe 4, a support unit and a collection unit. The primary filter unit is arranged on the top of the shell, and the primary filter unit is used to preliminarily filter the dust and impurities entering the air; the filter unit is arranged inside the shell, and the filter unit is used to further filter the dust and impurities entering the air; the output pipe is arranged on the back of the shell, and the output pipe is used to output the filtered air; the support units are arranged at the four corners of the bottom of the shell, and the support units play a bearing and fixing role; the collection unit is arranged at the bottom of the shell, and the collection unit is used to collect dust and impurities.

[0042] In the present embodiment, it is further configured that the primary filter unit includes an air inlet duct 21 and a filter screen plate 22, the air inlet duct is connected to the top of the shell, and the air inlet of the air inlet duct is vertically downward; the filter screen plate is connected to the air inlet of the air inlet duct.

[0043] In this example, since the air inlet is facing vertically downward, some larger garbage and impurities can be prevented from entering the air inlet or clogging the filter plate. The mesh shape of the filter plate is honeycomb or square. The filter plate is set with a smaller aperture to prevent some impurities and dust from being sucked in. The filter plate can be disassembled, cleaned and replaced.

[0044] In this embodiment, it is further configured that the filter unit includes a filter cartridge frame 31, a filter cartridge 32 and a pulse assembly 33, and the filter cartridge frame array is arranged inside the shell; the filter cartridge is installed on the filter cartridge frame, and the filter cartridge can be a single filter cartridge or a double filter cartridge according to the size of the filter cartridge and the size of the filter cartridge frame; one end of the pulse assembly is arranged on the back of the shell, and the other end of the pulse assembly faces the filter cartridge.

[0045] In this example, when the dust on the surface of the filter cartridge is thick, the pulse component activates the spray valve to blow the dust off the outer surface of the filter cartridge, and finally discharges it into the ash barrel through the ash hopper, which can greatly improve the use efficiency and service life of the filter cartridge. This control technology can use pressure difference or time control. This technology is existing technology and will not be elaborated here.

[0046] In this embodiment, one end of the output pipe is connected to the back of the shell, and the other end of the output pipe is connected to the driving device 5. The driving device can be an induced draft fan for controlling the flow direction of the gas.

[0047] In this embodiment, it is further configured that the supporting unit includes a structural leg 61, a base plate 62 and a connecting cross bar 63, the structural leg is vertically arranged, the top of the structural leg is connected to the four corners of the bottom of the shell; the surface of the base plate is connected to the bottom of the structural leg; the two ends of the connecting cross bar are respectively connected to adjacent structural legs.

[0048] In this example, the structural legs have a certain height, which enables the shell and the ash hopper to be suspended in the air and cooperate with the ash cylinder to collect dust.

[0049] In this embodiment, an ash hopper 11 is further arranged at the bottom of the shell, and an ash valve 12 is arranged in the ash hopper. The ash valve is opened at regular intervals, and a collection unit is used to remove dust to avoid affecting the gas quality.

[0050] In this embodiment, it is further configured that the collection unit includes an ash bucket 71 and a collection hose 72, the ash bucket is located below the ash hopper, and the ash bucket mouth corresponds to the ash hopper bottom; the upper end of the collection hose is connected to the ash hopper bottom, and the lower end of the collection hose is connected to the ash bucket mouth.

[0051] In this embodiment, a barometer 9 is further arranged on the back of the shell.

[0052] Example 2:

[0053] In this embodiment, if Figure 1-3 As shown, a plurality of openings are provided on the front side of the shell, and filter cartridge covers 8 are provided at the openings. The filter cartridge covers are used to seal the filter cartridge on one hand, and on the other hand, the filter cartridge covers can be pulled by pulling the filter cartridge cover surface to replace the filter cartridge.

[0054] In the present embodiment, a maintenance opening may be provided on the side of the shell. When a fault occurs inside the shell and maintenance cannot be performed by opening the filter cartridge cover, the inside of the shell may be inspected through the maintenance opening.

[0055] Example 3:

[0056] In this embodiment, if Figure 1-3 As shown, the shell is made of a whole steel plate, and the shell surface is coated with an oil-resistant coating, which can ensure that the shell has strong corrosion resistance and a long service life.

[0057] In the present embodiment, it is further configured that the filter cartridge frame adopts a cross steel frame structure, which has a strong load-bearing capacity and can effectively prevent the filter cartridge frame from deforming and affecting the gas quality.

[0058] In the present embodiment, it is further configured that the filter unit and the matching filter cartridge cover plate adopt a drawer-type structure to facilitate installation and inspection and maintenance.

[0059] The working principle of this industrial air filter is that the external dust-containing gas enters the shell through the filter screen and the air inlet duct, enters the exhaust chamber through the filter cartridge, and then inputs the filtered gas into the air compressor through the output pipe. Since the air contains dust impurities during the filtration process, larger particles are intercepted by the filter screen and smaller particles are attached to the surface of the filter cartridge. Therefore, at intervals or under the pressure difference setting, the pulse component is used to start the spray valve to blow off the dust on the outer surface of the filter cartridge and discharge it from the ash hopper to the ash barrel at intervals.

[0060] In the description of the present utility model, it should be noted that when terms such as "upper", "lower", "inner", "outer", "left", "right" and the like indicating orientation or positional relationship appear, it should be understood that the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use, or the orientation or positional relationship commonly understood by those skilled in the art, is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the equipment or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, when terms such as "first" and "second" appear, they are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should also be noted that, unless otherwise clearly specified and limited, terms such as "installation", "setting", and "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

Claims

1. An industrial air filter, comprising a housing, characterized in that: Also includes: A primary filter unit, which is arranged on the top of the housing and is used to initially filter dust and impurities entering the air; A filter unit is disposed inside the housing and is used to further filter dust and impurities entering the air; An output pipe, which is arranged at the back of the housing and is used to output filtered air; A support unit, which is arranged at the four corners of the bottom of the shell and plays a bearing and fixing role; The collecting unit is arranged at the bottom of the shell and is used to collect dust and impurities.

2. An industrial air filter according to claim 1, characterized in that: The primary filter unit includes: An air inlet duct, which is connected to the top of the shell, and an air inlet of the air inlet duct is vertically downward; A filter screen plate is connected to an air inlet of the air inlet duct.

3. An industrial air filter according to claim 1, characterized in that: The filter unit includes: A filter cartridge frame, wherein the filter cartridge frame array is arranged inside the housing; A filter cartridge, the filter cartridge being mounted on a filter cartridge frame; A pulse assembly, one end of which is arranged at the back of the shell, and the other end of which faces the filter cartridge.

4. An industrial air filter according to claim 1, characterized in that: One end of the output pipe is connected to the back of the shell, and the other end of the output pipe is connected to the driving device.

5. An industrial air filter according to claim 1, characterized in that: The support unit includes: Structural legs, which are arranged vertically, and the tops of the structural legs are connected to the four corners of the bottom of the shell; a base plate, the base plate surface being connected to the bottom of the structural legs; A connecting crossbar, both ends of which are respectively connected to adjacent structural legs.

6. An industrial air filter according to claim 1, characterized in that: An ash hopper is provided at the bottom of the shell, and an ash valve is provided in the ash hopper.

7. An industrial air filter according to claim 6, characterized in that: The collection unit includes: An ash bucket is located below the ash hopper, and the ash bucket opening corresponds to the bottom of the ash hopper; A collecting hose, the upper end of which is connected to the bottom of the ash hopper, and the lower end of which is connected to the mouth of the ash bucket.

8. An industrial air filter according to claim 1, characterized in that: The front side of the shell is provided with a plurality of openings, and filter cartridge covers are arranged at the openings.

9. An industrial air filter according to claim 1, characterized in that: A barometer is provided on the back of the housing.

Citation Information

Patent Citations

  • Industrial high-efficiency air filter

    CN216799135U