Emulsifier synthesis production equipment
By designing an emulsifier production equipment with integrated crushing, solidification and mixing functions, the problems of long production process and low output are solved, and the efficient production of emulsifiers is achieved.
Patent Information
- Application Number
- CN202420455499.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-08
AI Technical Summary
The traditional emulsifier production process requires mixing, solidifying and crushing separately, resulting in long production time, low yield and poor practicality.
An emulsifier synthesis production equipment is designed, including a first support frame, a crushing mechanism, a solidification mechanism and a mixing mechanism. Through the coordinated work of these mechanisms, the crushing, solidification and mixing of the emulsifier is realized and integrated production is achieved.
This equipment can simplify operation, realize rapid crushing, solidification and mixing of emulsifiers, reduce production time, improve output, and is more practical.
Smart Images

Figure CN222586338U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsifiers, in particular to an emulsifier synthesis production device. Background Art
[0002] As is known to all, food emulsifiers refer to substances that can improve the surface tension between various constituent phases in an emulsified system to form a uniform dispersion or emulsion. They are also called surfactants, or substances that convert immiscible liquids into uniformly dispersed phases. Adding a small amount can significantly reduce the interfacial tension between the oil and water phases and produce an emulsifying effect. When producing and processing emulsifiers for food, the raw materials need to be mixed, solidified, and crushed. Traditional production is to separate them, which will greatly increase production time and reduce output, and has poor practicality. In response to the above problems, the present application designs an emulsifier synthesis production equipment. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] Aiming at the deficiencies of the prior art, the utility model provides an emulsifier synthesis production equipment.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an emulsifier synthesis production equipment, comprising a first support frame, a first conveyor belt is installed on the first support frame, a crushing mechanism for crushing the semi-finished emulsifier is arranged on the first support frame, the crushing mechanism comprises a plurality of second support frames, the plurality of second support frames are fixedly connected to the top of the first support frame, a guide cover is fixedly connected to the top of the second support frame, the guide cover guides the crushed semi-finished product from top to bottom, a crushing groove is fixedly connected to the top of the guide cover, two rotating shafts are rotatably connected in the crushing groove, the two rotating shafts are arranged front and back, a crushing wheel is fixedly connected to the rotating shaft, a gear is fixedly connected to the right end of the rotating shaft, the two gears are meshed, a mounting plate is fixedly connected to the upper position of the left end of the crushing groove, a first motor is installed on the top of the mounting, the output end of the first motor passes through the crushing groove to the right and is fixedly connected to the rotating shaft located at the front side, a feed port is opened at the upper position of the right end of the crushing groove, a solidification mechanism for quickly solidifying the emulsifier is arranged on the first support frame, and a mixing mechanism for mixing raw materials is arranged on the crushing groove.
[0007] In order to solidify the semi-finished product after fusion, the utility model is improved in that the solidification mechanism includes two third support frames, the two third support frames are fixedly connected to the top end of the first support frame and are located on the right side of the second support frame, the top end of the third support frame is fixedly connected to a fixing frame, the left end of the fixing frame is fixedly connected to the right end of the crushing trough and is located on the front and rear sides of the feed port, a second conveyor belt is installed between the fixing frames, a refrigerator is installed on the top of the crushing trough, and the third conveyor belt is installed inside the refrigerator.
[0008] In order to mix the emulsifier raw materials, the utility model is improved in that the mixing mechanism includes a plurality of fourth support frames, the plurality of fourth support frames are fixedly connected to the top of the crushing trough, the fourth support frames are higher than the refrigerator, the top of the fourth support frames is fixedly connected to the mixing trough, the top of the mixing trough is installed with a second motor, the output end of the second motor passes downward through the mixing trough and is fixedly connected to a mixing shaft, and the mixing shaft is fixedly connected to a plurality of mixing blades.
[0009] In order to prevent the solidified semi-finished product from falling outside the second conveyor belt, the utility model is improved in that a baffle is fixedly connected to the right end of the fixing frame.
[0010] In order to facilitate the addition of emulsifier raw materials, the utility model is improved in that a feed inlet is provided at an upper position of the front end of the mixing tank.
[0011] In order to facilitate the mixed raw materials to flow into the first refrigerator in the mixing tank, the utility model is improved in that a flow outlet is opened at the middle rear position of the bottom end of the mixing tank, and a guide frame is fixedly connected to the bottom end of the mixing tank at the position of the flow outlet, and the bottom end of the guide frame is fixedly connected to the left side of the top end of the refrigerator, and an inlet is opened at the top end of the refrigerator at the position of the guide frame.
[0012] (III) Beneficial effects
[0013] Compared with the prior art, the utility model provides an emulsifier synthesis production equipment, which has the following beneficial effects:
[0014] The emulsifier synthesis production equipment realizes the crushing of the solidified emulsifier through the cooperation of the first support frame and the crushing mechanism, realizes the solidification of the mixed emulsifier semi-finished product through the solidification mechanism, and realizes the full mixing of the emulsifier raw materials through the mixing mechanism. The device is relatively simple to operate, can realize the integrated production of emulsifiers, solves the problem of separate operations, reduces production time, effectively increases production output, and has high practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the first main structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the first partial structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the second partial structure of the utility model;
[0018] Figure 4 It is a schematic diagram of the first main cross-sectional structure of the utility model.
[0019] In the figure: 1, first support frame; 2, first conveyor belt; 3, second support frame; 4, guide cover; 5, crushing trough; 6, rotating shaft; 7, crushing wheel; 8, gear; 9, mounting plate; 10, first motor; 11, feed inlet; 12, third support frame (12); 13, fixed frame; 14, second conveyor belt; 15, refrigerator; 16, third conveyor belt; 17, fourth support frame; 18, mixing trough; 19, second motor; 20, mixing shaft; 21, mixing blade; 22, baffle; 23, feed inlet; 24, outflow port; 25, guide frame; 26, entry port. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4, an emulsifier synthesis production equipment, including a first support frame 1, a first conveyor belt 2 is installed on the first support frame 1, a crushing mechanism for crushing the semi-finished emulsifier is arranged on the first support frame 1, and the crushing mechanism includes a plurality of second support frames 3, and the plurality of second support frames 3 are fixedly connected to the top of the first support frame 1, and a guide cover 4 is fixedly connected to the top of the second support frame 3, and the guide cover 4 guides the crushed semi-finished product from top to bottom, and a crushing groove 5 is fixedly connected to the top of the guide cover 4, and two rotating shafts 6 are rotatably connected in the crushing groove 5, and the two rotating shafts 6 are arranged front and back, and the rotating shafts 6 are arranged front and back. A crushing wheel 7 is fixedly connected, a gear 8 is fixedly connected to the right end of the rotating shaft 6, and the two gears 8 are meshed with each other. A mounting plate 9 is fixedly connected to the upper left end of the crushing trough 5, and a first motor 10 is installed on the top of the mounting. The output end of the first motor 10 passes through the crushing trough 5 to the right and is fixedly connected to the rotating shaft 6 located at the front side. A feed port 11 is opened at the upper right end of the crushing trough 5. A solidification mechanism for quickly solidifying an emulsifier is provided on the first support frame 1, and a mixing mechanism for mixing raw materials is provided on the crushing trough 5. The solidification mechanism includes two third support frames 12, and the two third support frames 12 are fixed The top end of the third support frame 12 is fixedly connected to a fixing frame 13, the left end of the fixing frame 13 is fixedly connected to the right end of the crushing trough 5 and is located at the front and rear sides of the feed port 11, a second conveyor belt is installed between the fixing frames 13, a refrigerator 15 is installed on the top of the crushing trough 5, and a third conveyor belt 16 is installed inside the refrigerator 15, and the mixing mechanism includes a plurality of fourth support frames 17, and the plurality of fourth support frames 17 are fixedly connected to the top end of the crushing trough 5, the fourth support frame 17 is higher than the refrigerator 15, and the top end of the fourth support frame 17 is fixedly connected to the mixing trough 1 8. A second motor 19 is installed at the top of the mixing tank 18, and an output end of the second motor 19 is fixedly connected to a mixing shaft 20 passing through the mixing tank 18 downward, and a plurality of mixing blades 21 are fixedly connected to the mixing shaft 20. A feed inlet 23 is provided at the upper front end of the mixing tank 18, and an outflow outlet 24 is provided at the middle rear position of the bottom end of the mixing tank 18. A guide frame 25 is fixedly connected to the bottom end of the mixing tank 18 at the position of the outflow outlet 24, and the bottom end of the guide frame 25 is fixedly connected to the left side of the top end of the refrigerator 15. An inlet 26 is provided at the top end of the refrigerator 15 at the position of the guide frame 25.
[0022] When the device is in use, first place the container on the right side of the first support frame 1, then turn on the first motor 10, the second motor 19, the first conveyor belt 2, the second conveyor belt 14, the third conveyor belt 16 and the refrigerator 15, the first motor 10 rotates to drive the rotating shaft 6 located on the front side to rotate, the rotating shaft 6 located on the front side drives the crushing wheel 7 located on the front side and the gear 8 located on the front side to rotate, the gear 8 located on the front side meshes with the gear 8 located on the rear side to rotate, the gear 8 located on the rear side drives the rotating shaft 6 located on the rear side to rotate, the rotating shaft 6 located on the rear side drives the crushing wheel 7 located on the rear side to rotate, the two crushing wheels 7 rotate inwardly, the output end of the second motor 19 drives the mixing shaft 20 to rotate, the mixing shaft 20 drives the mixing blade 21 to rotate, the raw materials of the emulsifier are added into the mixing tank 18 at the feeding port 23, and the mixing blade 21 mixes the emulsifier The raw materials are mixed. After the emulsifier raw materials are mixed, the mixed emulsifier raw materials flow into the guide through the outflow port 24. The guide frame 25 guides the raw materials to the inlet 26. The emulsifier raw materials flow into the refrigerator 15 through the inlet 26. The refrigerator 15 solidifies it. The third conveyor belt 16 transmits the solidified emulsifier to the right. When the third conveyor belt 16 is transmitted to the rightmost side, the solidified emulsifier falls on the second conveyor belt 14. The second conveyor belt 14 transmits it to the left into the crushing tank 5. After the solidified emulsifier enters the crushing tank 5, the crushing wheel 7 crushes the solidified emulsifier. The crushed emulsifier falls into the guide cover 4. The guide cover 4 guides the crushed emulsifier downward. The emulsifier powder falls onto the first conveyor belt 2. The first conveyor belt 2 transmits the emulsifier powder to the right into the container.
[0023] It is found in actual use that when the third conveyor belt 16 conveys the solidified emulsifier, since the solidified emulsifier is a fixed body, it will fall to other places except the second conveyor belt 14. In order to avoid the above problem, in this embodiment, the right end of the fixed frame 13 is fixedly connected with a baffle 22.
[0024] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.
[0025] Reference to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way to form a corresponding implementable technical solution.
[0026] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit this application.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An emulsifier synthesis production equipment, comprising a first support frame (1), characterized in that: The first support frame (1) is provided with a first conveyor belt (2), and the first support frame (1) is provided with a pulverizing mechanism for pulverizing the semi-finished emulsifier product, and the pulverizing mechanism comprises a plurality of second support frames (3), and the plurality of second support frames (3) are fixedly connected to the top of the first support frame (1), and the top of the second support frame (3) is fixedly connected to a guide cover (4), and the guide cover (4) guides the pulverized semi-finished product from top to bottom, and the top of the guide cover (4) is fixedly connected to a pulverizing groove (5), and two rotating shafts (6) are rotatably connected in the pulverizing groove (5), and the two rotating shafts (6) are arranged front and back, and the ... A crushing wheel (7) is fixedly connected to the shaft (6), a gear (8) is fixedly connected to the right end of the rotating shaft (6), the two gears (8) are meshed with each other, a mounting plate (9) is fixedly connected to the upper left end of the crushing trough (5), a first motor (10) is mounted on the top of the mounting plate, an output end of the first motor (10) passes through the crushing trough (5) to the right and is fixedly connected to the rotating shaft (6) located at the front side, a feed port (11) is provided at the upper right end of the crushing trough (5), a solidification mechanism for quickly solidifying an emulsifier is provided on the first support frame (1), and a mixing mechanism for mixing raw materials is provided on the crushing trough (5).
2. The emulsifier synthesis production equipment according to claim 1, characterized in that: The solidification mechanism comprises two third support frames (12), the two third support frames (12) are fixedly connected to the top end of the first support frame (1) and are located on the right side of the second support frame (3), the top end of the third support frame (12) is fixedly connected to a fixing frame (13), the left end of the fixing frame (13) is fixedly connected to the right end of the crushing trough (5) and is located on the front and rear sides of the feed port (11), a second conveyor belt is installed between the fixing frames (13), a refrigerator (15) is installed on the top of the crushing trough (5), and a third conveyor belt (16) is installed inside the refrigerator (15).
3. The emulsifier synthesis production equipment according to claim 2, characterized in that: The mixing mechanism comprises a plurality of fourth support frames (17), the plurality of fourth support frames (17) being fixedly connected to the top of the crushing tank (5), the fourth support frames (17) being higher than the refrigerator (15), the top of the fourth support frames (17) being fixedly connected to a mixing tank (18), the top of the mixing tank (18) being equipped with a second motor (19), the output end of the second motor (19) passing downward through the mixing tank (18) being fixedly connected to a mixing shaft (20), and the mixing shaft (20) being fixedly connected to a plurality of mixing blades (21).
4. The emulsifier synthesis production equipment according to claim 3, characterized in that: The right end of the fixing frame (13) is fixedly connected with a baffle (22).
5. The emulsifier synthesis production equipment according to claim 4, characterized in that: A material inlet (23) is provided at an upper front end of the mixing tank (18).
6. The emulsifier synthesis production equipment according to claim 5, characterized in that: A flow outlet (24) is provided at a rear middle position at the bottom end of the mixing tank (18); a guide frame (25) is fixedly connected to the bottom end of the mixing tank (18) at the flow outlet (24); the bottom end of the guide frame (25) is fixedly connected to the left side of the top end of the refrigerator (15); and an inlet (26) is provided at the top end of the refrigerator (15) at the guide frame (25).