Production device of activated carbon material for lead-carbon battery
By designing a vibrating filter device in the activated carbon material production device for lead-carbon batteries, the problem of easy clogging of the filter grid is solved, and the filtration efficiency and battery service life are improved.
Patent Information
- Application Number
- CN202421316431.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-11
AI Technical Summary
In the existing activated carbon material production equipment for negative electrodes of lead carbon batteries, the filter mesh is prone to clogging, resulting in poor filtration effect and affecting the service life of the battery.
A production device for activated carbon materials for lead-carbon batteries was designed. Through installation tanks, springs, connecting blocks, installation frames, and filters, the filters impact the filters when the solution drops, causing them to vibrate, accelerate the solution filtration, and passes through the filter slag outlet, baffle, and electric push rod to facilitate cleaning of the filter slag to avoid clogging of the filters.
The vibrating filtering of the filter is accelerated, which extends the service life of the filter, avoids the reduction of the filtration effect, and improves the service life of the battery.
Smart Images

Figure CN222586400U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lead-carbon batteries, in particular to a production device for activated carbon materials for lead-carbon batteries. Background Art
[0002] Lead-carbon batteries are a type of capacitive lead-acid battery, a technology evolved from traditional lead-acid batteries. Activated carbon is added to the negative electrode of the lead-acid battery, significantly extending its lifespan. Lead-carbon batteries are a new type of superbattery, combining lead-acid batteries and supercapacitors. Activated carbon is often used in their manufacturing.
[0003] Application number "CN202122227190.9" describes a device for producing activated carbon materials for lead-carbon battery negative electrodes. This solution addresses the problem of how the addition of activated carbon reduces the hydrogen evolution overpotential of the negative electrode, causing water loss in the battery, thereby shortening the battery's service life. However, in this solution, since the filter is located within the tank, it is difficult to clean the filter residue on the filter. After long-term use, the filter is prone to clogging, affecting the filtration effect. Utility Model Content
[0004] The purpose of the utility model is to provide an activated carbon material production device for lead-carbon batteries, which can impact the filter screen through the installation groove, spring, connecting block, installation frame, and filter screen when the solution drops, so that the filter screen vibrates and accelerates the filtration of the solution. At the same time, during the vibration process, the filter residue moves to the left side of the filter screen, and the filter residue on the filter screen can be easily cleaned through the filter residue outlet, baffle, and electric push rod without clogging the filter screen.
[0005] To achieve the above-mentioned object, a production device for activated carbon materials for lead-carbon batteries is provided, comprising: a base, the upper end of the base being fixedly connected to a processing box, the upper end of the processing box being fixedly connected to a stepper motor, the output shaft of the stepper motor being fixedly connected to a rotating plate, the lower end of the rotating plate being symmetrically provided with heating wires, the inner wall of the processing box being fixedly connected to a partition, the surface of the partition being provided with a material discharge port, and the inner side wall of the processing box being fixedly connected to an acid-base tester and a temperature sensor;
[0006] Both inner side walls of the processing box are provided with mounting grooves, the top wall and the bottom wall of the mounting groove are fixedly connected with springs, one end of the two springs is fixedly connected with a connecting block, one side of the connecting block is fixedly connected with a mounting frame, the interior of the mounting frame is fixedly connected with a filter screen, one side of the processing box is provided with a filter residue outlet, the surface of the filter residue outlet is provided with a sealing groove, the top of the filter residue outlet is provided with a groove, the interior of the groove is symmetrically provided with an electric push rod, the lower end of the electric push rod is fixedly connected with a baffle, the outer side wall of the baffle is fixedly connected with a sealing block, and the lower surface of the processing box is provided with a discharge port.
[0007] According to the device for producing activated carbon materials for lead-carbon batteries, a feed pipe is fixedly connected to the upper end of the processing box.
[0008] According to the production device of activated carbon material for lead-carbon batteries, electromagnetic valves are provided inside the feed port and the discharge port.
[0009] According to the device for producing activated carbon materials for lead-carbon batteries, the upper end of the partition is fixedly connected to a first guide plate.
[0010] According to the device for producing activated carbon materials for lead-carbon batteries, a second guide plate is fixedly connected to the inner bottom wall of the processing box.
[0011] The purpose of this utility model is to provide a production device for activated carbon materials for lead-carbon batteries. The main innovations are:
[0012] 1. This device for producing activated carbon materials for lead-carbon batteries is equipped with mounting grooves, springs, connecting blocks, mounting frames, and filter screens. When the solution descends, it impacts the filter screen, causing the filter screen to vibrate and accelerating the filtration of the solution. At the same time, during the vibration process, the filter residue moves to the left side of the filter screen. Through the filter residue outlet, baffle, and electric push rod, the filter residue on the filter screen can be easily cleaned without clogging the filter screen.
[0013] 2. This device for producing activated carbon materials for lead-carbon batteries is equipped with a stepping motor, a rotating plate, and a heating wire to facilitate uniform heating of the solution and improve the uniformity of the solution after mixing.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0016] Figure 1 This is a three-dimensional diagram of a production device for activated carbon materials for lead-carbon batteries proposed in the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of a processing box of an activated carbon material production device for lead-carbon batteries proposed in the utility model;
[0018] Figure 3 This is a schematic structural diagram of a baffle of an activated carbon material production device for lead-carbon batteries proposed in the utility model;
[0019] Figure 4 The utility model proposed Figure 2Schematic diagram of the structure at point A.
[0020] Legend:
[0021] 1. Base; 2. Processing box; 3. Feed pipe; 4. Stepper motor; 5. Rotating plate; 6. Heating wire; 7. Partition; 8. Discharge port; 9. First guide plate; 10. pH tester; 11. Temperature sensor; 12. Mounting slot; 13. Spring; 14. Connecting block; 15. Mounting frame; 16. Filter screen; 17. Filter residue outlet; 18. Sealing slot; 19. Electric push rod; 20. Baffle; 21. Sealing block; 22. Second guide plate; 23. Discharge port. DETAILED DESCRIPTION
[0022] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0023] Reference Figure 1-4 The present invention provides an activated carbon material production device for lead-carbon batteries, which includes a base 1, a processing box 2 is fixedly connected to the upper end of the base 1, a stepping motor 4 is fixedly connected to the upper end of the processing box 2, and a rotating plate 5 is fixedly connected to the output shaft of the stepping motor 4. A heating wire 6 is symmetrically arranged on the lower end of the rotating plate 5. The rotating plate 5 is driven to rotate by the stepping motor 4, and then the heating wire 6 is driven to rotate at a certain angle, so as to uniformly heat the solution and improve the uniformity of the solution after mixing. A partition 7 is fixedly connected to the inner wall of the processing box 2, and a discharge port 8 is opened on the surface of the partition 7. The inner side wall of the processing box 2 is fixedly connected to an acid-base tester 10 and a temperature sensor 11;
[0024] The two inner side walls of the processing box 2 are provided with mounting grooves 12, the top wall and the bottom wall of the mounting groove 12 are fixedly connected with springs 13, one end of the two springs 13 is fixedly connected with a connecting block 14, one side of the connecting block 14 is fixedly connected with a mounting frame 15, the interior of the mounting frame 15 is fixedly connected with a filter screen 16, a filter residue outlet 17 is provided on one side of the processing box 2, a sealing groove 18 is provided on the surface of the filter residue outlet 17, a groove is provided above the filter residue outlet 17, and an electric push rod 19 is symmetrically arranged inside the groove, and the lower end of the electric push rod 19 is fixed. A baffle 20 is fixedly connected, and a sealing block 21 is fixedly connected to the outer wall of the baffle 20. A discharge port 23 is provided on the lower surface of the processing box 2. By arranging the mounting groove 12, the spring 13, the connecting block 14, the mounting frame 15, and the filter screen 16, the filter screen 16 is impacted when the solution descends, causing the filter screen 16 to vibrate and accelerate the filtration of the solution. At the same time, during the vibration process, the filter residue moves to the left side of the filter screen 16, and the filter residue on the filter screen 16 is conveniently cleaned through the filter residue outlet 17, the baffle 20, and the electric push rod 19, so that the filter screen 16 will not be blocked.
[0025] The upper end of the processing box 2 is fixedly connected to the feed pipe 3, and the inside of the feed port 8 and the discharge port 23 are both provided with solenoid valves. The upper end of the partition 7 is fixedly connected to the first guide plate 9, and the inner bottom wall of the processing box 2 is fixedly connected to the second guide plate 22. By setting the first guide plate 9 and the second guide plate 22, the solution is prevented from accumulating at the upper end of the partition 7 and the bottom of the processing box 2.
[0026] Working principle: When using this device for producing activated carbon materials for lead-carbon batteries, the power is turned on, and solutions are added in sequence through the feed pipe 3. The temperature sensor 11 and the acid-base tester 10 are used to control the required temperature and the required pH value. After the solutions are mixed, the solenoid valve of the discharge port 8 is opened, and the solution flows downward and is filtered through the filter screen 16. The filtered solution is discharged through the discharge port 23 and enters the next process for operation.
[0027] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A production device for activated carbon materials for lead-carbon batteries, characterized in that: include: A base (1), the upper end of the base (1) is fixedly connected to a processing box (2), the upper end of the processing box (2) is fixedly connected to a stepper motor (4), the output shaft of the stepper motor (4) is fixedly connected to a rotating plate (5), the lower end of the rotating plate (5) is symmetrically provided with a heating wire (6), the inner wall of the processing box (2) is fixedly connected to a partition (7), the surface of the partition (7) is provided with a feed opening (8), and the inner side wall of the processing box (2) is fixedly connected to an acid-base tester (10) and a temperature sensor (11); The two inner side walls of the processing box (2) are both provided with mounting grooves (12), the top wall and the bottom wall of the mounting groove (12) are both fixedly connected with springs (13), one end of the two springs (13) is fixedly connected with a connecting block (14), one side of the connecting block (14) is fixedly connected with a mounting frame (15), the interior of the mounting frame (15) is fixedly connected with a filter screen (16), one side of the processing box (2) is provided with a filter residue outlet (17), the surface of the filter residue outlet (17) is provided with a sealing groove (18), the upper part of the filter residue outlet (17) is provided with a groove, the interior of the groove is symmetrically provided with an electric push rod (19), the lower end of the electric push rod (19) is fixedly connected with a baffle (20), the outer side wall of the baffle (20) is fixedly connected with a sealing block (21), and the lower surface of the processing box (2) is provided with a discharge port (23).
2. The device for producing activated carbon material for lead-carbon battery according to claim 1, characterized in that: The upper end of the processing box (2) is fixedly connected with a feed pipe (3).
3. The device for producing activated carbon material for lead-carbon battery according to claim 1, characterized in that: Solenoid valves are provided inside the feed opening (8) and the discharge opening (23).
4. The device for producing activated carbon material for lead-carbon battery according to claim 1, characterized in that: The upper end of the partition plate (7) is fixedly connected to a first guide plate (9).
5. The device for producing activated carbon material for lead-carbon battery according to claim 1, characterized in that: A second guide plate (22) is fixedly connected to the inner bottom wall of the processing box (2).
Citation Information
Patent Citations
Production device of activated carbon material for negative electrode of lead-carbon battery
CN215711801U