Sealed feeding device of reaction kettle
By designing a sealing feed device in the reactor and using the motor-driven sealing plate and cover plate to solve the problem of volatile substances escaping during feeding, achieving a safer and more efficient feeding process.
Patent Information
- Application Number
- CN202420739013.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-10
AI Technical Summary
When feeding the existing reactor, volatile substances are easily escaped into the air, causing damage to the health of the operator.
A sealed feeding device for a reactor is designed, including a mounting tube and a feed box. The sealing plate is driven by a motor, and the cover plate is closed in combination with the driving mechanism. The pushing member pushes the hopper to move. The hopper pushes the rotating plate to open and feed into the reactor, ensuring that the cover plate is closed during feeding and reducing the escape of volatile substances.
It effectively prevents the escape of volatile substances in the reactor, protects the health of the operators, and improves the safety and efficiency of the feeding process.
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Figure CN222586496U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of reactors, and in particular to a sealed feeding device for a reactor. Background Art
[0002] The reactor is a comprehensive reaction vessel. The design of the reactor structure, function and accessories is based on the reaction conditions. From the initial feeding-reaction-discharging, the pre-set reaction steps can be completed with a high degree of automation, and important parameters such as temperature, pressure, mechanical control (stirring, blasting, etc.), reactant / product concentration, etc. during the reaction process are strictly regulated. Its structure is generally composed of a kettle body, a transmission device, a stirring device, a heating device, a cooling device, and a sealing device. Corresponding auxiliary equipment: fractionation column, condenser, water separator, collection tank, filter, etc.
[0003] When feeding into an existing reactor, the cover of the feed port needs to be opened to feed. When feeding, volatile substances in the reactor escape into the air and are easily inhaled by operators, thereby causing damage to their health. Utility Model Content
[0004] In order to solve the problem that volatile substances in the reactor escape into the air during feeding and are easily inhaled by operators, causing damage to their health, the present application provides a sealed feeding device for the reactor.
[0005] The sealed feeding device of a reactor provided in the present application adopts the following technical solution:
[0006] A sealed feeding device for a reactor, comprising a mounting tube and a feed box, wherein the mounting tube is arranged on the reactor and is connected to the inside of the reactor, the feed box is arranged on the mounting tube, a cover plate is rotatably mounted on the upper side of the feed box, a sealing plate is rotatably mounted on the feed box at one side of the mounting tube, a motor for driving the sealing plate to rotate is arranged on the feed box, a driving mechanism for driving the cover plate to rotate is arranged on the feed box, the driving mechanism is connected to the motor, a hopper is slidably mounted in the feed box, a pushing member for pushing the hopper to feed is arranged on the cover plate, a rotating plate is rotatably mounted on the lower side of the hopper in the feed box, and the rotating plate closes the feeding opening at the bottom of the hopper.
[0007] By adopting the above technical solution, the material is put into the hopper in the feed box, the motor drives the sealing plate to rotate, the lower side of the feed box is opened, and at the same time the driving mechanism drives the cover plate to close. At this time, the pushing member pushes the hopper to move, and the hopper drives the rotating plate to rotate and open to feed the reactor. When feeding, the cover plate is closed, and volatile substances in the reactor are not easy to escape.
[0008] Optionally, the driving mechanism includes a first bevel gear, a connecting member and a second bevel gear, the first bevel gear is coaxially arranged with the rotating shaft of the sealing plate, the second bevel gear is coaxially arranged with the rotating shaft of the cover plate, and the connecting member is arranged on the side wall of the feed box and is respectively connected to the first bevel gear and the second bevel gear.
[0009] By adopting the above technical solution, the motor drives the sealing plate to rotate and close, and then drives the first bevel gear to rotate. The first bevel gear drives the second bevel gear to rotate through the connecting piece, and drives the cover plate to open. At this time, materials are added into the hopper. When adding materials, the sealing plate seals the inside of the reactor to reduce the probability of volatile substances escaping.
[0010] Optionally, the connecting member includes a third bevel gear, a connecting rod and a fourth bevel gear, the connecting rod is rotatably mounted on the outer wall of the feed box, the third bevel gear and the fourth bevel gear are respectively mounted at both ends of the connecting rod, one side of the third bevel gear is meshed with the first bevel gear, and one side of the fourth bevel gear is meshed with the second bevel gear.
[0011] By adopting the above technical solution, when feeding, the sealing plate rotates and opens to drive the first bevel gear to rotate, and drives the meshing third bevel gear to rotate. The third bevel gear drives the connecting rod and then drives the fourth bevel gear to rotate. The fourth bevel gear drives the meshing second bevel gear to rotate, and then drives the cover plate to close, and the driving operation is more convenient.
[0012] Optionally, a feed outlet is provided at the bottom of the hopper, the pushing member is located at the upper side of the hopper, and a spring is provided on the inner wall of the feed box, and the spring is connected to one side of the hopper.
[0013] By adopting the above technical solution, the cover plate is closed during feeding, and the pushing member pushes the hopper downward to feed. At this time, the spring is compressed, and the hopper slides to push the rotating plate to rotate. At this time, the discharge port at the bottom of the hopper is opened, and the material in the hopper is fed into the reactor. After the feeding is completed, the spring drives the hopper back to its position, which is convenient for the next feeding.
[0014] Optionally, the pushing member includes a push plate and a push rod, the push rod is slidably mounted on the cover plate, and the push plate is arranged at one end of the push rod and is located on the inner side of the feed box.
[0015] By adopting the above technical solution, when feeding, the push rod is pushed to push the push plate to move, and the push plate pushes the hopper to feed, and the feeding operation is more convenient.
[0016] Optionally, a support frame is provided on the cover plate, a limit ring is slidably installed on the support frame, the limit ring is sleeved on the push rod, a screw rod is rotatably installed on the support frame, the limit ring is threadedly connected to the screw rod, and a retaining ring is provided at one end of the push rod.
[0017] By adopting the above technical solution, the screw is rotated to drive the limit ring to slide up and down. When the push rod is pushed to slide, the retaining ring at one end of the push rod is blocked at the limit ring. The displacement of the hopper is adjusted by adjusting the position of the limit ring, and then the size of the feed opening on the lower side of the hopper is adjusted to achieve the effect of adjusting the feed amount of the hopper.
[0018] Optionally, a torsion spring is provided on one side of the rotating plate.
[0019] By adopting the above technical solution, when the rotating plate rotates, the torsion spring rotates, and when the hopper returns to its original position, the torsion spring returns to push the rotating plate to rotate back to its original position, so as to facilitate the next feeding.
[0020] Optionally, a locking piece is provided on the feed box, and the locking piece includes an elastic clip, and the elastic clip is rotatably mounted on the feed box, a clamping block is provided at one end of the elastic clip, and a clamping slot for clamping the clamping block is opened on the cover plate.
[0021] By adopting the above technical solution, when the cover plate is rotated to close the feed box, the elastic buckle is rotated to a clamping block at one end to be clamped in a clamping groove on the cover plate, and the sealing effect of the cover plate is better.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] 1. The material is put into the hopper, the motor drives the sealing plate to rotate, the lower side of the feed box is opened, and the driving mechanism drives the cover plate to close. When feeding, the pusher pushes the hopper to move, and the hopper drives the rotating plate to rotate and open to feed the reactor. The volatile substances in the reactor are not easy to escape;
[0024] 2. Turn the screw to adjust the position of the limit ring to adjust the displacement of the hopper, and then adjust the size of the feed opening at the lower side of the hopper to adjust the feed amount of the hopper;
[0025] 3. The card block at the elastic buckle end is locked in the card slot on the cover plate, and the cover plate has a better sealing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional structural schematic diagram of this application.
[0027] Figure 2 It is a cross-sectional view of the feed box of the present application along the length direction.
[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of one side of the feed box of the present application.
[0029] Figure 4 It is a partial three-dimensional structural schematic diagram of the hopper of the present application.
[0030] Figure 5It is an enlarged cross-sectional view of part B of the present application.
[0031] Figure 6 It is a schematic diagram of the enlarged three-dimensional structure of part A of the present application.
[0032] Those skilled in the art will appreciate that the elements in the drawings are shown for simplicity and clarity and are not necessarily drawn to scale. For example, the size and position of some elements in the drawings may be magnified relative to other elements to help improve understanding of the embodiments of the present invention.
[0033] 1. Mounting tube; 2. Motor; 3. Feed box; 4. Feed port; 5. Sealing plate; 6. Cover plate; 7. Sliding hole; 8. Slot; 9. Support frame; 10. Sliding block; 11. Groove; 12. Groove; 13. Stop ring; 14. Screw; 15. Hopper; 16. Feed port; 17. First through hole; 18. Groove; 19. Rotating plate; 20. Torsion spring; 21. Mounting block; 22. Support plate; 23. Sliding rod; 24. Spring; 3. Pusher; 4. Push plate; 5. Pusher plate; 6. Second through hole; 7. Pusher rod; 8. Retaining ring; 9. Driving mechanism; 10. First bevel gear; 11. Connector; 12. Second bevel gear; 13. Third bevel gear; 14. Connector; 15. Retaining ring; 16. Elastic buckle; 17. Block. DETAILED DESCRIPTION
[0034] The present application is further described in detail below in conjunction with the accompanying drawings.
[0035] The present application embodiment discloses a sealed feeding device for a reactor, referring to Figure 1 and Figure 2 , including a mounting tube 1 and a feed box 2. The mounting tube 1 is arranged on the upper side of the reactor and is connected to the inside of the reactor. The feed box 2 is arranged in the mounting tube 1. A feed port 21 is opened at the lower end of the feed box 2. A sealing plate 22 is rotatably installed at the feed port 21. A motor 11 is arranged on the mounting tube 1, and the motor 11 drives the rotating shaft of the sealing plate 22 to rotate.
[0036] Reference Figure 2 and Figure 3 The feed box 2 is provided with a cover plate 23 rotatably mounted on the top, and a hopper 24 is vertically slidably mounted inside the feed box 2. The cover plate 23 is opened before feeding, and the material is put into the hopper 24. A discharge port 241 is provided at the lower side of the hopper 24, and a rotating plate 25 is provided inside the feed box 2. Two rotating plates 25 are provided and rotatably mounted on the two opposite inner side walls of the feed box 2. The two rotating plates 25 close the cross section of the feed box 2 and the discharge port 241 at the lower side of the hopper 24.
[0037] Reference Figure 2A pusher 3 is provided on the cover plate 23, and a driving mechanism 4 is provided on the feed box 2. The driving mechanism 4 is connected to the motor 11. The motor 11 drives the sealing plate 22 to rotate and open, and drives the cover plate 23 to be closed through the driving mechanism 4. The pusher 3 pushes the hopper 24 to slide, and the hopper 24 pushes the rotating plate 25 to rotate to feed the reactor.
[0038] Reference Figure 3 The driving mechanism 4 includes a first bevel gear 41, a connecting member 42 and a second bevel gear 43. The first bevel gear 41 is coaxially arranged with the rotating shaft of the sealing plate 22, the second bevel gear 43 is coaxially arranged with the rotating shaft of the cover plate 23, and the connecting member 42 is arranged on the outer wall of the feed box 2.
[0039] Reference Figure 3 The connecting member 42 includes a third bevel gear 421, a connecting rod 422 and a fourth bevel gear 423. A mounting block 26 is provided on the outer wall of the feed box 2. The connecting rod 422 is vertically rotatably mounted on the mounting block 26. The third bevel gear 421 is coaxially arranged at the downward end of the connecting rod 422. One side of the third bevel gear 421 is meshed with one side of the first bevel gear 41. The fourth bevel gear 423 is coaxially arranged at the upward end of the connecting rod 422. One side of the fourth bevel gear 423 is meshed with one side of the second bevel gear 43. When the sealing plate 22 is rotated to open, the first bevel gear 41 drives the third bevel gear 421 to rotate, the third bevel gear 421 drives the fourth bevel gear 423 to rotate through the connecting rod 422, and the fourth bevel gear 423 drives the second bevel gear 43 and then drives the cover plate 23 to rotate and close. When feeding, the cover plate 23 is closed and the inside of the reactor is sealed.
[0040] Reference Figure 2 and Figure 4 , support plates 27 are arranged on the two opposite inner side walls of the feed box 2, and four sliding rods 28 are arranged on the support plates 27 in the vertical direction. A first through hole 242 is provided on the hopper 24 for one end of the sliding rod 28 to pass through. A groove 243 is provided on the two opposite sides of the hopper 24. The support plates 27 are located on the upper side of the bottom wall of the groove 243 of the hopper 24. A spring 29 is sleeved on the sliding rod 28. The lower end of the spring 29 is connected to the support plate 27, and the upper end of the spring 29 is connected to the top wall of the groove 243 of the hopper 24. A torsion spring 251 is arranged on the rotating plate 25 at the rotating shaft. When the hopper 24 pushes the rotating plate 25 to rotate, the rotating plate 25 opens, the torsion spring 251 rotates, and the material in the hopper 24 is discharged through the opening between the two rotating plates 25; when the feeding is finished, the hopper 24 returns to its original position, and the torsion spring 251 rotates to drive the rotating plate 25 to rotate and return, closing the lower discharge port 241 of the hopper 24.
[0041] Reference Figure 4The pushing member 3 includes a push plate 31 and a push rod 32. A sliding hole 231 is provided on the cover plate 23. The push rod 32 is vertically slidably installed at the sliding hole 231 of the cover plate 23. The push plate 31 is horizontally arranged at the lower end of the push rod 32 and is located on the lower side of the cover plate 23. A second through hole 311 is provided on the push plate 31 for the sliding rod 28 to pass through. When the cover plate 23 is rotated and closed, the push rod 32 is pushed and then the push plate 31 is pushed to slide. The push plate 31 pushes the hopper 24 to slide and feed, and the spring 29 is compressed. After the feeding is completed, the spring 29 drives the hopper 24 to return.
[0042] Reference Figure 5 A locking piece is provided on the feed box 2, and the locking piece includes an elastic clip 5. One end of the elastic clip 5 is rotatably installed on the upper side of the side wall of the feed box 2. A clamping block 51 is provided at one end of the elastic clip 5. A clamping groove 232 is provided on the top of the cover plate 23. When the cover plate 23 is rotated to close the feed box 2, the elastic clip 5 is rotated until the clamping block 51 at one end is clamped in the clamping groove 232 on the cover plate 23, and the sealing effect of the cover plate 23 is better.
[0043] Reference Figure 6 The cover plate 23 is provided with a support frame 233, a slider 234 is slidably mounted on the support frame 233, a limit ring 235 is provided on one side of the slider 234, the limit ring 235 is sleeved on the push rod 32, a screw rod 236 is rotatably mounted on the support frame 233, the slider 234 is threadedly connected to the screw rod 236, and a retaining ring 321 is provided on the top of the push rod 32. The rotation of the screw rod 236 drives the slider 234 to slide and then drives the limit ring 235 to slide. When the push rod 32 slides, the retaining ring 321 at one end of the push rod 32 is blocked at the limit ring 235. By adjusting the position of the limit ring 235, the displacement of the hopper 24 in the vertical direction is adjusted. The lower side of the hopper 24 is adjusted to push the rotating plate 25 to rotate and then adjust the size of the material discharge opening between the rotating plates 25, so as to achieve the effect of adjusting the feeding amount of the hopper 24.
[0044] The implementation principle of a sealed feeding device for a reactor in an embodiment of the present application is as follows: the sealing plate 22 is closed, the cover plate 23 is opened, and material is fed into the hopper 24. After the feeding is completed, the motor 11 drives the sealing plate 22 to rotate and open, and the cover plate 23 is closed. At this time, the push rod 32 is pushed to drive the push plate 31 to slide, and the push plate 31 pushes the hopper 24 to slide, and the hopper 24 pushes the rotating plate 25 to rotate and open for feeding. After the feeding is completed, the spring 29 pushes the hopper 24 to return, and the torsion spring 251 drives the rotating plate 25 to return, which is convenient for the next feeding.
[0045] When the feed amount of the hopper 24 needs to be adjusted, the screw 236 is rotated to drive the limit ring 235 to move, and the blocking ring 321 at one end of the push rod 32 is blocked on one side of the limit ring 235, so as to adjust the displacement of the hopper 24 and then adjust the size of the feed opening between the rotating plates 25, thereby achieving the effect of adjusting the feed amount.
[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A sealed feeding device for a reactor, comprising a mounting tube (1) and a feeding box (2), wherein the mounting tube (1) is arranged on the reactor and communicates with the interior of the reactor, the feeding box (2) is arranged on the mounting tube (1), a cover plate (23) is rotatably mounted on the upper side of the feeding box (2), and a sealing plate (22) is rotatably mounted on one side of the mounting tube (1), wherein: The feed box (2) is provided with a motor (11) for driving the sealing plate (22) to rotate, and the feed box (2) is provided with a driving mechanism (4) for driving the cover plate (23) to rotate, and the driving mechanism (4) is connected to the motor (11). A hopper (24) is slidably installed in the feed box (2), and a pushing member (3) for pushing the hopper (24) to feed is provided on the cover plate (23). A rotating plate (25) is rotatably installed at the lower side of the hopper (24) in the feed box (2), and the rotating plate (25) closes a discharge port (241) at the bottom of the hopper (24).
2. The sealed feeding device for a reactor according to claim 1, characterized in that: The driving mechanism (4) comprises a first bevel gear (41), a connecting member (42) and a second bevel gear (43); the first bevel gear (41) is coaxially arranged with the rotating shaft of the sealing plate (22); the second bevel gear (43) is coaxially arranged with the rotating shaft of the cover plate (23); the connecting member (42) is arranged on the side wall of the feed box (2) and is respectively connected to the first bevel gear (41) and the second bevel gear (43).
3. The sealed feeding device for a reactor according to claim 2, characterized in that: The connecting member (42) comprises a third bevel gear (421), a connecting rod (422) and a fourth bevel gear (423); the connecting rod (422) is rotatably mounted on the outer wall of the feed box (2); the third bevel gear (421) and the fourth bevel gear (423) are respectively mounted at two ends of the connecting rod (422); one side of the third bevel gear (421) is meshed with the first bevel gear (41); and one side of the fourth bevel gear (423) is meshed with the second bevel gear (43).
4. The sealed feeding device for a reactor according to claim 1, characterized in that: The bottom of the hopper (24) is provided with a feed opening (241), the pushing member (3) is located at an upper position of the hopper (24), and a spring (29) is provided on the inner wall of the feed box (2), and the spring (29) is connected to one side of the hopper (24).
5. The sealed feeding device for a reactor according to claim 4, characterized in that: The pushing member (3) comprises a pushing plate (31) and a pushing rod (32); the pushing rod (32) is slidably mounted on the cover plate (23); the pushing plate (31) is arranged at one end of the pushing rod (32) and is located inside the feed box (2).
6. The sealed feeding device for a reactor according to claim 5, characterized in that: A support frame (233) is provided on the cover plate (23), a limit ring (235) is slidably mounted on the support frame (233), the limit ring (235) is sleeved on the push rod (32), a screw rod (236) is rotatably mounted on the support frame (233), the limit ring (235) is threadedly connected to the screw rod (236), and a retaining ring (321) is provided at one end of the push rod (32).
7. The sealed feeding device for a reactor according to claim 1, characterized in that: A torsion spring (251) is provided on one side of the rotating plate (25).
8. The sealed feeding device for a reactor according to claim 1, characterized in that: The feed box (2) is provided with a locking member, the locking member comprising an elastic buckle (5), the elastic buckle (5) is rotatably mounted on the feed box (2), a clamping block (51) is provided at one end of the elastic buckle (5), and a clamping groove (232) for clamping the clamping block (51) is provided on the cover plate (23).