Material crushing device for rotary cooling kiln

By designing a material crushing device for rotary cooling kilns including a crushing structure, the problems of uneven crushing of materials and long time are solved, and the fine crushing of materials and the improvement of crushing efficiency are achieved.

CN222586733UActive Publication Date: 2025-03-11PANZHIHUA BINGYANG TECH CO LTD
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Patent Information

Application Number
CN202420818540.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-03-11
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

When crushing materials in existing rotary cooling kilns, the materials are prone to stay away from the grinding roller due to centrifugation, resulting in uneven crushing and taking a long time to achieve fine crushing. The degree of crushing is different, and subsequent screening is required.

Method used

A material crushing device including a feed hopper, operating device, support frame, support seat, conveyor belt and pocket groove is designed. A crushing structure is installed in the operation device. The crushing structure has a circumferential displacement as the central axis rotates, and is subject to gravity and centrifugal force. Combined with the elastic cooperation of the spring, the hit blocks drive the material to be chiseled and pounded to achieve fine fragmentation of the material.

Benefits of technology

Through this device, the material can be finely pulverized in a short time, and the degree of crushing is uniform, reducing the subsequent screening steps and improving the crushing efficiency.

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Abstract

The utility model relates to a material crushing device for a rotary cooling kiln, which comprises a feed hopper, an operating device, a support frame, a support seat, a conveying belt and a receiving groove, and is characterized in that a crushing structure is arranged, the crushing structure moves circumferentially along with the rotation of a central shaft, and the acting forces of gravity and centrifugal force are different when the positions are different; the external force is matched with the elasticity generated by the spring, so that the telescopic rod can perform telescopic deformation in a reciprocating manner, the striking block is driven to move circularly, a chiseling and hammering effect on materials falling into the cylinder is avoided, the materials can be finely crushed, and the materials reaching the front end opening of the cylinder are crushed to meet the conditions.
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Description

Technical Field

[0001] The utility model relates to the technical field of cooling kilns, in particular to a material crushing device for a rotary cooling kiln. Background Art

[0002] The rotary cooling kiln is composed of processes such as gas flow, fuel combustion, heat transfer and material movement. Its principle is to make the fuel burn fully and the heat of fuel combustion can be effectively transferred to the material. After the material receives the heat, a series of physical and chemical changes will occur, and finally the finished clinker will be formed. The material entering the rotary cooling kiln for cooling needs to be crushed to a certain state to increase the contact area and improve the cooling efficiency.

[0003] When optimizing the existing material crushing devices for rotary cooling kilns, most of them are reflected in how to increase the full contact between the material and the gas medium in the cavity, improve the production efficiency of the rotary kiln, and save energy. For example, the Chinese utility model patent with application number CN03145524.7 discloses "A multi-cylinder self-grinding and self-screening rotary kiln". In this device, a plurality of coaxial cylinders are arranged in the inner cavity of the kiln body and are nested, and each adjacent inner and outer cylinders have an inlet connected to each other, forming an inner cavity structure imitating an Archimedean spiral structure. The cylinder wall of each inner cylinder is made with a grid structure. This kind of rotary kiln can make the material fully contact with the gas phase medium under the continuous action of the screen and the coil plate on each inner cylinder in the kiln cavity, thereby improving the energy utilization and the production capacity of the rotary kiln. At the same time, the grinding roller in the central inner cylinder crushes and grinds the material into fine powder and then sends it out from the discharge port.

[0004] Although the above-mentioned material crushing device for rotary cooling kiln has certain advantages in improving the production efficiency of rotary kiln, it still has certain disadvantages: after the crushed material enters the cylinder, it is crushed by the grinding roller as the cylinder rotates, but the material is centrifugal and will move away from the grinding roller, and the material moves with the rotation force and is easy to pile up and move, resulting in a long time for the material to be completely crushed to meet the standards, and different degrees of crushing are likely to occur, and personnel will need to further screen it later. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In order to solve the above technical problems, the utility model provides a material crushing device for a rotary cooling kiln.

[0007] (II) Technical solution

[0008] Based on this, the utility model provides the following technical solutions: a material crushing device for a rotary cooling kiln, comprising a feed hopper, an operating device, a support frame, a support seat, a conveyor belt and a pocket groove, wherein the feed hopper is embedded and installed at the upper end position of the support frame and the inner side of its bottom is connected with the upper end surface of the support frame, the operating device is located below the feed hopper, the operating device is located above the conveyor belt, the conveyor belt moves on the inner side of the support seat, and the pocket groove is located at a lower position on one side of the conveyor belt; the operating device comprises a cylinder, a feed port, a movable body, a motor, a chute, a screening port, a bearing seat, a front frame and a discharge port, and the feed port and the cylinder are The movable body is movable inside the cylinder, the motor is installed at the rear end of the cylinder, the output end of the motor is connected to the rear end of the movable body and movably cooperates with the bearing seat, the front end of the movable body is connected to the bearing seat and rotatably cooperates with the bearing seat, the bearing seat is embedded and installed in the middle position of the inner side of the front frame, the front frame is located at the inner front position of the cylinder, the discharge port is fixedly connected to the outer front end of the cylinder, the screening port and the cylinder are an integrated structure and are through-set at the bottom position, the slide groove and the cylinder are an integrated structure, the outer side of the movable body is pressed into the slide groove and slidably engaged.

[0009] Preferably, the movable body includes a positioning block, a swing plate, a crushing structure, a central axis and a hinge shaft, the positioning block is hingedly connected to the outer side of the swing plate through the hinge shaft and movably cooperates with it, the crushing structure is arranged adjacent to the swing plate, the central axis passes through the center of the swing plate, and the crushing structure moves on the outer side of the central axis.

[0010] Preferably, the crushing structure includes a telescopic rod, a spring, a striking block, an arc block and a spring block, the spring is wound and connected to the outside of the telescopic rod and movably cooperates with it, the striking block is fixedly connected to the outer surface of the arc block, the spring block is embedded and connected to the bottom of the arc block, and the telescopic rod is connected to the arc block through the spring block and movably cooperates with it.

[0011] Preferably, the feed port is located vertically below the feed hopper and is connected to the inner side. The inner front end of the cylinder is a hollow opening structure. The movable body rotates inside the cylinder under the drive of the motor, and the slide groove assists the movable body in rotating without deviation.

[0012] Preferably, the positioning block is embedded in the slide groove and movably engaged, the front end of the central shaft is connected to the bearing seat and rotatably engaged, the rear end of the central shaft is connected to the output end of the motor, and the swing plate is provided with four circular plate structures with holes, and the filter holes gradually decrease from right to left, so as to facilitate the layer-by-layer screening of the crushed materials.

[0013] Preferably, the crushing structure moves on the inner side of the cylinder. The crushing structure is annular and evenly distributed on the sides of the swing plate. When it rotates with the central axis, it will continuously produce displacement changes under the action of centrifugal force and gravity, which is convenient for chiseling and crushing the material.

[0014] Preferably, the lower end of the telescopic rod is embedded and connected to the outside of the central axis, the telescopic rod is telescopic, the spring block is a block made of elastic plastic material with elastic deformation, and the striking block is in the shape of a triangular cone. The mutual cooperation between the telescopic rod and the spring enables the arc block to drive the striking block to reciprocate and move under the action of external force, so that the striking block can continuously produce a hammering effect on the material.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a material crushing device for a rotary cooling kiln, which has the following beneficial effects:

[0017] 1. A material crushing device for a rotary cooling kiln, start the power switch of the device, pour the material to be crushed from the feed hopper, and enter the inside of the cylinder through the feed port. The motor drives the movable body to rotate inside the cylinder, and one end of the positioning block is pressed into the slide groove, which indirectly assists the crushing structure to rotate without deviation and large shaking.

[0018] 2. The material crushing device for a rotary cooling kiln is provided with a crushing structure. The crushing structure has a circumferential displacement as the central axis rotates. The crushing structure is in different positions and is subjected to different forces of gravity and centrifugal force. The external force cooperates with the elasticity generated by the spring to enable the telescopic rod to reciprocate and deform, thereby driving the impact block to cyclically displace, thereby producing a chiseling effect on the material falling into the cylinder, so that the material can be crushed into fine pieces. When the material reaches the front end of the cylinder, it is crushed into qualified material. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the operating device of the utility model;

[0021] Figure 3 It is a structural schematic diagram of the movable body of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the swing plate of the utility model;

[0023] Figure 5 It is a structural schematic diagram of the crushing structure of the utility model.

[0024] In the figure: feed hopper 1, operating device 2, support frame 3, support seat 4, conveyor belt 5, scooping groove 6, cylinder 21, feed port 22, movable body 23, motor 24, slide chute 25, screening port 26, bearing seat 27, front frame 28, discharge port 29, positioning block 231, swing plate 232, crushing structure 233, central axis 234, hinged axis 235, telescopic rod 331, spring 332, striking block 333, arc block 334, spring block 335. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-2 A material crushing device for a rotary cooling kiln comprises a feed hopper 1, an operating device 2, a support frame 3, a support seat 4, a conveyor belt 5 and a pocket groove 6. The feed hopper 1 is embedded and installed at the upper end position of the support frame 3 and the inner side of its bottom is connected with the upper end surface of the support frame 3. The operating device 2 is located below the feed hopper 1, and the operating device 2 is located above the conveyor belt 5. The conveyor belt 5 moves on the inner side of the support seat 4, and the pocket groove 6 is located at a lower position on one side of the conveyor belt 5; the operating device 2 comprises a cylinder 21, a feed port 22, a movable body 23, a motor 24, a chute 25, a screening port 26, a bearing seat 27, a front frame 28 and a discharge port 29. The feed port 22 and the cylinder 21 are an integrated structure and are arranged at the top position thereof through the movable body 23. The movable body 23 moves inside the cylinder 21, and the motor 24 is installed at the rear end position of the cylinder 21. The output end of the motor 24 is connected to the rear end of the movable body 23 and movably cooperates with it. The front end of the movable body 23 is connected to the bearing seat 27 and rotatably cooperates with it. The bearing seat 27 is embedded and installed in the middle position of the inner side of the front frame 28. The front frame 28 is located at the inner front position of the cylinder 21. The discharge port 29 is fixedly connected to the outer front end of the cylinder 21. The screening port 26 and the cylinder 21 are an integrated structure and are through-set at the bottom position. The chute 25 and the cylinder 21 are an integrated structure. The outer side of the movable body 23 is embedded in the chute 25 and slidably engaged. The feed port 22 is vertically located below the feed hopper 1 and the inner sides are connected. The inner front end of the cylinder 21 is a hollow opening structure. The movable body 23 is driven by the motor 24 and rotates inside the cylinder 21. The chute 25 assists the movable body 23 in rotating, and no deviation occurs.

[0027] See also Figure 3-4A material crushing device for a rotary cooling kiln, wherein a movable body 23 comprises a positioning block 231, a swing plate 232, a crushing structure 233, a central shaft 234 and a hinge shaft 235, wherein the positioning block 231 is hingedly connected to the outer side of the swing plate 232 through the hinge shaft 235 and movably cooperates with the crushing structure 233 and the swing plate 232 are arranged adjacent to each other, the central shaft 234 passes through the center of the swing plate 232, the crushing structure 233 moves on the outer side of the central shaft 234, the positioning block 231 is embedded in the chute 25 and movably engages with the front end of the central shaft 234 and the The bearing seat 27 is connected and rotatably matched, the rear end of the central shaft 234 is connected to the output end of the motor 24, and four swing plates 232 are provided, which are circular plate structures with holes, and the filter holes gradually decrease from right to left, which is convenient for screening the crushed materials layer by layer. The crushing structure 233 moves on the inner side of the cylinder 21. The crushing structure 233 is annular and evenly distributed on the sides of the swing plate 232. When it rotates with the central shaft 234, it will continuously produce displacement changes under the action of centrifugal force and gravity, which is convenient for chiseling and crushing the materials.

[0028] See also Figure 5 , a material crushing device for a rotary cooling kiln, the crushing structure 233 includes a telescopic rod 331, a spring 332, a striking block 333, an arc block 334 and a spring block 335, the spring 332 is wound and connected to the outside of the telescopic rod 331 and movably cooperates, the striking block 333 is fixedly connected to the outer surface of the arc block 334, the spring block 335 is embedded and connected to the bottom of the arc block 334, the telescopic rod 331 is connected to the arc block 334 through the spring block 335 and movably cooperates, the lower end of the telescopic rod 331 is embedded and connected to the outside of the central axis 234, the telescopic rod 331 is retractable, the spring block 335 is a block made of elastic plastic material, and has elastic deformation, the striking block 333 is in the shape of a triangular cone, the telescopic rod 331 and the spring 332 cooperate with each other, so that the arc block 334 can drive the striking block 333 to reciprocate under the action of external force, so that the striking block 333 can continuously produce a hammering effect on the material.

[0029] In summary, the power switch of the starter device is turned on to enable the conveyor belt 5 to transmit. The motor 24 is turned on, and the material to be crushed is poured from the feed hopper 1 and enters the inside of the cylinder 21 through the feed port 22. The motor 24 drives the movable body 23 to rotate inside the cylinder 21, and one end of the positioning block 231 is pressed into the slide groove 25, which indirectly assists the crushing structure 233 to rotate without deviation and large shaking. By setting up the crushing structure 233, after the material falls into the cylinder 21, the telescopic rod 331 can be telescopically changed under the elastic cooperation of the spring 332, and the crushing structure 233 rotates with the central axis 234 and has a circumferential displacement, and its position is different The gravity and centrifugal force they are subjected to are of different magnitudes, and the external force cooperates with the elasticity generated by the spring 332, so that the telescopic rod 331 can reciprocate and telescopically deform, thereby facilitating the cyclic displacement of the striking block 333, and producing a chiseling effect on the material falling into the cylinder 21, so that the material can be broken up. After being hammered into different particle sizes, the material smaller than the sieve size of the swing plate 232 enters the next stage through the swing plate 232, and continues to be chiseled and hammered by the striking block 333, so that its particle size is continuously broken up. When the material reaches the front end of the cylinder 21, it is crushed into the material that meets the conditions, and then discharged from the discharge port 29, and then collected by personnel, so as to be convenient for subsequent use in the cooling kiln.

[0030] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.

[0031] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A material crushing device for a rotary cooling kiln, characterized in that: The invention comprises a feed hopper (1), an operating device (2), a support frame (3), a support seat (4), a conveyor belt (5) and a scooping groove (6), wherein the feed hopper (1) is embedded and installed at the upper end position of the support frame (3) and the inner side of its bottom is connected with the upper end surface of the support frame (3), the operating device (2) is located below the feed hopper (1), the operating device (2) is located above the conveyor belt (5), the conveyor belt (5) moves on the inner side of the support seat (4), and the scooping groove (6) is located at a lower position on one side of the conveyor belt (5); The operating device (2) comprises a cylinder (21), a feed port (22), a movable body (23), a motor (24), a chute (25), a screening port (26), a bearing seat (27), a front frame (28) and a discharge port (29); the feed port (22) and the cylinder (21) are an integrated structure and are arranged through the top thereof; the movable body (23) moves inside the cylinder (21); the motor (24) is installed at the rear end of the cylinder (21); the output end of the motor (24) is connected to the rear end of the movable body (23) and movably cooperates with each other; The front end of the movable body (23) is connected to the bearing seat (27) and is rotatably matched. The bearing seat (27) is embedded and installed at the middle position of the inner side of the front frame (28). The front frame (28) is located at the inner side of the cylinder (21) and is located at the front position. The discharge port (29) is fixedly connected to the outer front end of the cylinder (21). The screening port (26) and the cylinder (21) are an integrated structure and are through-set at the bottom position thereof. The slide groove (25) and the cylinder (21) are an integrated structure. The outer side of the movable body (23) is embedded and pressed into the slide groove (25) and is slidably engaged.

2. The material crushing device for a rotary cooling kiln according to claim 1, characterized in that: The movable body (23) comprises a positioning block (231), a swing plate (232), a crushing structure (233), a central axis (234) and a hinge axis (235); the positioning block (231) is hingedly connected to the outer side of the swing plate (232) through the hinge axis (235) and is movably matched; the crushing structure (233) is arranged adjacent to the swing plate (232); the central axis (234) passes through the center of the swing plate (232); and the crushing structure (233) is movable on the outer side of the central axis (234).

3. The material crushing device for a rotary cooling kiln according to claim 2, characterized in that: The crushing structure (233) comprises a telescopic rod (331), a spring (332), a striking block (333), an arc block (334) and an elastic block (335); the spring (332) is wound and connected to the outside of the telescopic rod (331) and is movably matched; the striking block (333) is fixedly connected to the outer surface of the arc block (334); the elastic block (335) is embedded and connected below the arc block (334); and the telescopic rod (331) is connected to the arc block (334) through the elastic block (335) and is movably matched.

4. The material crushing device for a rotary cooling kiln according to claim 1, characterized in that: The feed port (22) is vertically located below the feed hopper (1) and is interconnected with the inner side thereof.

5. The material crushing device for a rotary cooling kiln according to claim 2, characterized in that: The locking block (231) is inserted into the slide groove (25) and movably engaged, the front end of the central shaft (234) is connected to the bearing seat (27) and rotatably engaged, and the rear end of the central shaft (234) is connected to the output end of the motor (24).

6. The material crushing device for a rotary cooling kiln according to claim 2, characterized in that: The crushing structure (233) moves on the inner side of the cylinder (21).

7. The material crushing device for a rotary cooling kiln according to claim 3, characterized in that: The lower end of the telescopic rod (331) is embedded and connected to the outside of the central axis (234).

Citation Information

Patent Citations

  • Self-grinding and self-sifting rotary kiln with multiple cartridges

    CN1566886A