Rapid alignment device for glue pouring head
By designing a quick alignment device for filling heads, automatic alignment of the filling heads is achieved using lift plates, magnetic scale sets and visual camera sets, solving the problems of low alignment accuracy and low efficiency in the prior art, and improving the accuracy and stability of alignment.
Patent Information
- Application Number
- CN202323427229.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-14
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2033-12-14
AI Technical Summary
When replacing products or rebooting, existing glue filling machines need to manually observe the position between the glue filling head and the product with naked eyes, resulting in low alignment accuracy, low efficiency, poor stability, and high experience requirements for technicians.
A quick alignment device for filling heads is designed, including lifting plates, filling modules, magnetic ruler groups and visual camera groups. The lifting plate is driven down by the Z-axis screw module. When the rubber filling module comes into contact with the calibration plate, the magnetic scale group records the pulse number of the servo motor and calculates the pulse number of the rubber filling module reaches the product rubber filling position. The visual camera set recognizes the product edge, calculates the rotation angle of the glue filling head, and realizes automatic alignment.
It improves the accuracy and efficiency of the rubber filling head alignment, reduces the need for manual operation, enhances the stability of alignment, and reduces the dependence on technician experience.
Smart Images
Figure CN222587136U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rapid alignment of glue pouring heads, in particular to a rapid alignment device for glue pouring heads. Background Art
[0002] The existing glue filling machine needs to check the position between the glue filling head and the product every time the product is changed or restarted. The traditional method relies on the technician to observe with the naked eye. The positioning accuracy is not high, the positioning efficiency is low, the positioning stability is poor, the operation is troublesome, and the technician's experience is required to be high. Utility Model Content
[0003] The purpose of the utility model is to overcome the above technical deficiencies, propose a quick alignment device for a glue filling head, and solve the technical problems in the background technology.
[0004] In order to achieve the above-mentioned technical purpose, the technical solution of the utility model provides a glue filling head rapid alignment device, including a lifting plate, the lifting plate is installed on a Z-axis screw module for driving the lifting plate to lift, a slide rail is vertically installed on one side of the lifting plate, a slider is slidably provided on the slide rail, a mounting plate is installed on one side of the slider, the mounting plate and the lifting plate are slidably connected through the slider and the slide rail, a glue filling module is installed on one side of the mounting plate, and a magnetic scale group is also installed between the mounting plate and the lifting plate.
[0005] Furthermore, the glue pouring module includes a driving motor, an output shaft of the driving motor is connected to the top of the glue pouring valve group, and a glue pouring head group is installed at the bottom of the glue pouring valve group.
[0006] Furthermore, a glue filling head is installed at the bottom of the glue filling head group.
[0007] Furthermore, the magnetic scale assembly includes a magnetic scale and a magnetic scale reading head. The magnetic scale is installed on the lifting plate, and the magnetic scale reading head is installed on the mounting plate.
[0008] Furthermore, the top of the mounting plate is connected to the lifting plate via an elastic member.
[0009] Furthermore, the elastic member is a tension spring.
[0010] Furthermore, a visual camera group is installed on the lifting plate.
[0011] The beneficial effects of the utility model include:
[0012] 1. During alignment, place the calibration plate on the top of the product, drive the lifting plate down through the Z-axis screw module, and the lifting plate drives the glue filling module down. When the glue filling module drops to contact the top of the calibration plate, the reading of the magnetic scale group will change. Record the instantaneous pulse of the servo motor on the Z-axis screw module at this time. When the reading of the magnetic scale group is equal to the thickness of the calibration plate, it means that the glue filling module has reached the glue filling position of the product during actual glue filling. The displacement of the servo motor for each pulse is certain. Therefore, it can be calculated how many pulses the servo motor needs to take after the glue filling module contacts the calibration plate to reach the glue filling position of the product. The servo motor pulse can be calculated when the glue filling module reaches the glue filling position of the product. No manual operation is required, and the alignment accuracy is high.
[0013] 2. A fixed edge can be identified as the initial coordinate through the visual camera group. At the same time, the edge of the product can be scanned and the corresponding coordinates can be recorded. Since the origin position of the glue filling head is fixed, the angle of rotation of the glue filling head from the origin position to the working position can be calculated based on the coordinates of a fixed edge identified by the visual camera group and the coordinates of the scanned product edge. There is no need for technicians to observe the alignment with the naked eye, and the alignment accuracy is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic structural diagram of a quick alignment device for a glue filling head according to an embodiment of the utility model;
[0015] Figure 2 This is another state diagram of a quick alignment device for a glue filling head according to an embodiment of the utility model;
[0016] In the figure: 1. lifting plate; 2. slide rail; 3. slider; 4. mounting plate; 5. glue pouring module; 51. driving motor; 52. glue pouring valve group; 53. glue pouring head group; 54. origin sensor; 6. elastic part; 7. magnetic scale group; 8. visual camera group. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0018] The embodiment of the utility model provides a quick alignment device for a glue filling head, including a lifting plate 1, the lifting plate 1 is mounted on a Z-axis screw rod module for driving the lifting plate 1 to lift, a slide rail 2 is vertically mounted on one side of the lifting plate 1, a slider 3 is slidably arranged on the slide rail 2, a mounting plate 4 is mounted on one side of the slider 3, a sliding connection is achieved between the mounting plate 4 and the lifting plate 1 through the slider 3 and the slide rail 2, a glue filling module 5 is mounted on one side of the mounting plate 4, a magnetic grating scale group 6 is also mounted between the mounting plate 4 and the lifting plate 1, the magnetic grating scale group 6 includes a magnetic grating scale and a magnetic grating reading head, the magnetic grating scale is mounted on the lifting plate 1, and the magnetic grating reading head is mounted on the mounting plate 4. When aligning, a calibration plate is placed on the top surface of the product, and the calibration plate is calibrated by the Z-axis. The screw module drives the lifting plate 1 to descend, and the lifting plate 1 drives the glue filling module 5 to descend. When the glue filling module 5 descends to contact with the top surface of the calibration plate, the reading of the magnetic scale group 6 will change, and the instantaneous pulse of the servo motor on the Z-axis screw module at this time is recorded. When the reading of the magnetic scale group 5 is equal to the thickness of the calibration plate, it means that the glue filling module 5 reaches the product glue filling position during actual glue filling, and the displacement of the servo motor for each pulse is certain. Therefore, it can be calculated how many pulses the servo motor needs to take after the glue filling module 5 contacts the calibration plate to reach the product's glue filling position. The servo motor pulse when the glue filling module 5 reaches the product glue filling position can be calculated. No manual operation is required, and the positioning accuracy is high.
[0019] In this embodiment, the glue pouring module 5 includes a driving motor 51, which includes a rotary servo motor and a matching reducer. The output shaft of the driving motor 51 is connected to the top of the glue pouring valve group 52. A glue pouring head group 53 is installed at the bottom of the glue pouring valve group 52. A glue pouring head is installed at the bottom of the glue pouring head group 53. The glue pouring head group 53 can be used to pour glue on the product. The glue pouring valve group 52 can control the glue to flow into the glue pouring head group. The driving motor 51 can drive the glue pouring head group 53 to rotate so that the glue pouring head is aligned with the glue pouring position of the product for pouring glue. The glue pouring module 5 also includes an origin sensor 54 for detecting the origin position of the glue pouring head group 53. The origin sensor 54 is a photoelectric sensor.
[0020] In order to reduce the pressure on the glue pouring head on the glue pouring module 5 when it contacts the calibration plate, the top of the mounting plate 4 is connected to the lifting plate 1 by an elastic member 7. The elastic member 7 is a tension spring. The elastic member 7 can reduce part of the pressure on the glue pouring head when it contacts the calibration plate, thereby preventing the glue pouring head from being crushed.
[0021] In this embodiment, a visual camera group 8 is installed on the lifting plate 1. Through the visual camera group 8, a certain fixed edge can be identified as the initial coordinate. At the same time, the edge of the product is scanned and identified and the corresponding coordinates are recorded. Since the origin position of the glue filling head is fixed, the angle that the glue filling head needs to rotate from the origin position to the working position can be calculated based on the coordinates of a certain fixed edge identified by the visual camera group 8 and the coordinates of the scanned and identified product edge. No manual operation is required, and the positioning accuracy is high.
[0022] Specific principle: When aligning, place the calibration plate on the top surface of the product, drive the lifting plate 1 to descend through the Z-axis screw module, and the lifting plate 1 drives the glue filling module 5 to descend. When the glue filling module 5 descends to contact the top surface of the calibration plate, the reading of the magnetic scale group 6 will change, and the instantaneous pulse of the servo motor on the Z-axis screw module at this time is recorded. When the reading of the magnetic scale group 5 is equal to the thickness of the calibration plate, it means that the glue filling module 5 reaches the glue filling position of the product during actual glue filling, and the displacement of the servo motor for each pulse is determined, so the glue filling module can be calculated. After the servo motor contacts the calibration plate, how many pulses does it take for the servo motor to reach the glue filling position of the product? The servo motor pulses when the glue filling module 5 reaches the glue filling position of the product can be calculated; a fixed edge can be identified as the initial coordinate by the visual camera group 8, and the edge of the product can be identified by scanning and recording the corresponding coordinates. Since the origin position of the glue filling head is fixed, the angle that the glue filling head needs to rotate from the origin position to the working position can be calculated according to the coordinates of a fixed edge identified by the visual camera group 8 and the coordinates of the edge of the product identified by scanning.
[0023] The specific implementation methods of the utility model described above do not constitute a limitation on the protection scope of the utility model. Any other corresponding changes and modifications made according to the technical concept of the utility model should be included in the protection scope of the claims of the utility model.
Claims
1. A quick alignment device for a glue filling head, characterized in that: The invention comprises a lifting plate (1), wherein the lifting plate (1) is mounted on a Z-axis screw rod module for driving the lifting plate (1) to lift and lower, a slide rail (2) is vertically mounted on one side of the lifting plate (1), a slider (3) is slidably mounted on the slide rail (2), a mounting plate (4) is mounted on one side of the slider (3), a sliding connection is achieved between the mounting plate (4) and the lifting plate (1) via the slider (3) and the slide rail (2), a glue injection module (5) is mounted on one side of the mounting plate (4), and a magnetic scale group (6) is also mounted between the mounting plate (4) and the lifting plate (1).
2. A quick alignment device for a glue filling head according to claim 1, characterized in that: The glue pouring module (5) comprises a driving motor (51), the output shaft of the driving motor (51) is connected to the top of a glue pouring valve group (52), and a glue pouring head group (53) is installed at the bottom of the glue pouring valve group (52).
3. A quick alignment device for a glue filling head according to claim 2, characterized in that: A glue pouring head is installed at the bottom of the glue pouring head group (53).
4. The quick alignment device for a glue filling head according to claim 1, characterized in that: The magnetic grating scale group (6) comprises a magnetic grating scale and a magnetic grating reading head, wherein the magnetic grating scale is mounted on the lifting plate (1) and the magnetic grating reading head is mounted on the mounting plate (4).
5. The quick alignment device for a glue filling head according to claim 1, characterized in that: The top of the mounting plate (4) is connected to the lifting plate (1) via an elastic member (7).
6. A quick alignment device for a glue filling head according to claim 5, characterized in that: The elastic member (7) is a tension spring.
7. The quick alignment device for a glue filling head according to claim 1, characterized in that: A visual camera group (8) is installed on the lifting plate (1).