Correcting screw production device

By designing a correction screw production device including a workbench, a support frame, a slide rail, a linear motor and a correction plate fixing mechanism, the problem of difficulty in disassembling and installing the correction template in the prior art is solved, and the simplicity of rapid replacement and maintenance of the template is achieved, and the flexibility and adaptability of the device are improved.

CN222587721UActive Publication Date: 2025-03-11TIANJIN ZHONGMAO IND CO LTD
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Patent Information

Application Number
CN202421347085.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-11
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

In the existing production devices for correction screws, the correction template is difficult to disassemble and install, resulting in inconvenient maintenance and cannot quickly adapt to different production needs or equipment failures.

Method used

A correction screw production device is designed including a workbench, a support frame, a slide rail, a linear motor and a correction plate fixing mechanism. The lower correction plate is fixed by clamping, making it easy to replace, and the screws are corrected and discharged through hydraulic cylinders and forward and reverse motors.

Benefits of technology

It realizes the simplicity of rapid replacement and maintenance of correction templates, improves the flexibility and adaptability of the device, and adapts to different production needs or equipment failure conditions.

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Abstract

The utility model provides a correcting screw production device, which belongs to the technical field of screw production and comprises a worktable, a support frame is fixedly mounted at the top of the worktable, slide rails are fixedly mounted on the left side and the right side of the inner wall of the support frame, and linear motors are fixedly mounted in inner cavities of the slide rails. A correcting plate fixing mechanism is fixedly installed between the two linear motors and comprises a lower bottom plate, an installation opening, an installation groove and a lower cover plate, the lower bottom plate is fixedly installed between the two linear motors, and the installation opening is formed in the front face of the lower bottom plate. According to the utility model, the lower correcting plate is pushed into the mounting groove from the mounting opening, and then the lower correcting plate is fixed in a clamping manner by clamping the lower cover plate and the lower bottom plate, so that the lower correcting template is easy to replace, the maintenance of the device is simpler and more convenient, and when the template needs to be replaced, the operation can be quickly carried out, and the working efficiency is improved. And complicated dismounting and mounting processes are not needed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of screw production, and in particular relates to a correction screw production device. Background Art

[0002] Auxiliary connecting parts such as nails and screws are often used in construction and assembly work. Nails are slender in shape, have low axial strength, and are prone to bending. Once bent, the nails will seriously affect their use, so they need to be corrected using a correction device.

[0003] The correction template in the general correction screw production device is often fixed by welding or screws. When the correction template is replaced or the device fails, it is not easy to disassemble and install the correction template. Utility Model Content

[0004] The purpose of the utility model is to provide a correction screw production device, aiming to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A device for producing corrective screws comprises a workbench, a support frame is fixedly installed on the top of the workbench, slide rails are fixedly installed on the left and right sides of the inner wall of the support frame, a linear motor is fixedly installed in the inner cavity of the slide rail, a corrective plate fixing mechanism is fixedly installed in the middle part of the two linear motors, the corrective plate fixing mechanism comprises a lower base plate, a mounting port, a mounting groove and a lower cover plate, the lower base plate is fixedly installed in the middle part of the two linear motors, the mounting port is arranged on the front side of the lower base plate, the mounting groove is arranged in the inner cavity of the lower base plate, the mounting port is communicated with the mounting groove, the lower cover plate is clamped on the top of the lower base plate, the inner cavity of the mounting groove is movably mounted with a lower corrective plate, and a corrective cavity is arranged on the top of the lower corrective plate.

[0007] As a preferred solution of the utility model, a movable rod is fixedly installed on the right side of the lower base plate, a forward and reverse motor is fixedly installed on the right side of the movable rod, and a connecting block is fixedly installed on the right side of the forward and reverse motor.

[0008] As a preferred solution of the utility model, a bearing is fixedly installed on the left side of the lower base plate, a fixing rod is fixedly installed on the left side of the bearing, the fixing rod is fixedly connected to a linear motor, and the connecting block is fixedly connected to another linear motor.

[0009] As a preferred solution of the utility model, a hydraulic cylinder is fixedly installed on the top of the inner cavity of the support frame, and a telescopic rod is installed at the bottom of the hydraulic cylinder. An upper base plate is fixedly installed at the bottom of the telescopic rod, and an upper cover plate is clamped at the bottom of the upper base plate. An upper correction plate is movably installed in the middle part between the upper cover plate and the upper base plate.

[0010] As a preferred solution of the utility model, connecting rods are fixedly installed on both left and right ends of the upper base plate, and sliding blocks are fixedly connected to one end of the two connecting rods close to the slide rails.

[0011] As a preferred solution of the utility model, a discharge port is provided on the top of the workbench, and a collection box is placed at the bottom of the discharge port.

[0012] As a preferred solution of the utility model, a controller is fixedly installed on the front side of the workbench, and the linear motor, the forward and reverse motor and the hydraulic cylinder are all electrically connected to an external power supply through the controller.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The lower correction plate is pushed into the installation groove from the installation opening, and then the lower cover plate is clamped with the lower base plate to fix the lower correction plate. The clamping method makes the lower correction template easy to replace, which makes the maintenance of the device simpler and more convenient. When the template needs to be replaced, the operation can be performed quickly without the need for complicated disassembly and installation processes, so that the device can adapt to different production needs or equipment failure conditions, thereby improving the flexibility and adaptability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following is a brief introduction to the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is an exploded view of the correction plate fixing mechanism of the utility model;

[0018] Figure 3 This is a schematic diagram of the flipping of the lower correction plate of the utility model;

[0019] Figure 4 It is a partial schematic diagram of the utility model.

[0020] In the figure: 1. workbench; 2. support frame; 3. slide rail; 4. linear motor; 5. correction plate fixing mechanism; 501. lower base plate; 502. mounting port; 503. mounting slot; 504. lower cover plate; 6. lower correction plate; 7. correction cavity; 8. movable rod; 9. forward and reverse motor; 10. connecting block; 11. bearing; 12. fixing rod; 13. hydraulic cylinder; 14. telescopic rod; 15. upper base plate; 16. upper cover plate; 17. upper correction plate; 18. connecting rod; 19. slider; 20. discharge port; 21. collection box; 22. controller. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.

[0024] Example

[0025] Reference Figure 1-4 , is the first embodiment of the utility model, which provides a correction screw production device, including a workbench 1, a support frame 2 is fixedly installed on the top of the workbench 1, and slide rails 3 are fixedly installed on the left and right sides of the inner wall of the support frame 2, and a linear motor 4 is fixedly installed in the inner cavity of the slide rail 3, and a correction plate fixing mechanism 5 is fixedly installed in the middle part of the two linear motors 4. The correction plate fixing mechanism 5 includes a lower base plate 501, an installation port 502, a mounting groove 503 and a lower cover plate 504. The lower base plate 501 is fixedly installed in the middle part of the two linear motors 4, the installation port 502 is opened on the front side of the lower base plate 501, and the mounting groove 503 is opened in the inner cavity of the lower base plate 501. The installation port 502 is communicated with the installation groove 503, and the lower cover plate 504 is clamped on the top of the lower base plate 501. The inner cavity of the mounting groove 503 is movably installed with a lower correction plate 6, and a correction cavity 7 is opened on the top of the lower correction plate 6.

[0026] Specifically, a movable rod 8 is fixedly installed on the right side of the lower base plate 501 , a forward and reverse motor 9 is fixedly installed on the right side of the movable rod 8 , and a connecting block 10 is fixedly installed on the right side of the forward and reverse motor 9 .

[0027] Furthermore, the power output by the forward and reverse motor 9 drives the movable rod 8 to rotate, and the movable rod 8 drives the lower base plate 501 to flip to a certain angle, so that the corrected screws can be separated from the lower correction plate 6, which is more convenient to use.

[0028] Specifically, a bearing 11 is fixedly installed on the left side of the lower base plate 501 , a fixing rod 12 is fixedly installed on the left side of the bearing 11 , the fixing rod 12 is fixedly connected to one linear motor 4 , and the connecting block 10 is fixedly connected to another linear motor 4 .

[0029] Furthermore, when the lower base plate 501 is turned over, the fixing rod 12 provides support for the lower base plate 501, so that the turning of the lower base plate 501 is smoother.

[0030] Specifically, a hydraulic cylinder 13 is fixedly installed on the top of the inner cavity of the support frame 2, a telescopic rod 14 is installed at the bottom of the hydraulic cylinder 13, an upper base plate 15 is fixedly installed at the bottom of the telescopic rod 14, an upper cover plate 16 is clamped at the bottom of the upper base plate 15, and an upper correction plate 17 is movably installed in the middle part of the upper cover plate 16 and the upper base plate 15.

[0031] Furthermore, by removing the upper cover plate 16, the upper correction plate 17 can be installed and disassembled, so that the template for the correction screw is easy to replace, and the assembly process will be simpler and more efficient, thereby shortening the production cycle and improving the efficiency of the production line.

[0032] Specifically, connecting rods 18 are fixedly installed at both left and right ends of the upper base plate 15 , and sliding blocks 19 are fixedly connected to one end of the two connecting rods 18 close to the slide rail 3 .

[0033] Furthermore, the size of the slider 19 is consistent with the size of the inner side of the slide rail 3. By setting the slider 19 in the slide rail 3, the stability of the upper correction plate 17 during movement is improved.

[0034] Specifically, a discharge port 20 is provided on the top of the workbench 1 , and a collection box 21 is placed at the bottom of the discharge port 20 .

[0035] Furthermore, the lower bottom plate 501 turns over the corrected screws, and the screws fall into the collecting box 21 at the bottom through the discharge port 20, so as to facilitate the unified collection of the processed screws.

[0036] Specifically, a controller 22 is fixedly installed on the front of the workbench 1 , and the linear motor 4 , the forward and reverse motor 9 and the hydraulic cylinder 13 are all electrically connected to an external power supply through the controller 22 .

[0037] Furthermore, through the setting of the controller 22, it is convenient for the staff to automatically control the linear motor 4, the forward and reverse motor 9 and the hydraulic cylinder 13 respectively by inputting work instructions, thereby improving the processing efficiency and accuracy of the device.

[0038] When correction is needed, the screw is placed in the correction cavity 7 of the lower correction plate 6, and then the hydraulic cylinder 13 is started through the controller 22. The hydraulic cylinder 13 drives the upper correction plate 17 to squeeze and correct the screw through the telescopic rod 14. When the correction is completed, the hydraulic cylinder 13 drives the telescopic rod 14 to contract, and the telescopic rod 14 drives the upper correction plate 17 to rise. When the upper correction plate 17 rises and has a certain distance from the lower correction plate 6, the linear motor 4 is started to rise through the controller 22, and then the forward and reverse motor 9 is started. The forward and reverse motor 9 drives the lower base plate 501 to flip through the movable rod 8, so that the corrected screw is separated from the lower correction plate 6, and the corrected screw falls into the collection box 21 at the bottom through the discharge port 20. The processed screws are collected uniformly. When the template needs to be replaced or the device fails, the lower cover plate 504 can be removed, the lower correction plate 6 can be pulled out from the installation port 502, and a template of a different model can be replaced. The same applies to replacing the upper correction plate 17.

[0039] In summary, the lower correction plate 6 is fixed by pushing the lower correction plate 6 from the installation port 502 of the lower base plate 501 into the installation groove 503, and then using the lower cover plate 504 to clamp with the lower base plate 501. The clamping method makes it easy to replace the template used for screw correction, which makes the maintenance of the device simpler and more convenient. When the template needs to be replaced, the operation can be performed quickly without the need for complicated disassembly and installation processes, so that the device can adapt to different production needs or equipment failure conditions, thereby improving the flexibility and adaptability of the device.

[0040] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0041] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0042] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0043] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A device for producing orthodontic screws, characterized in that: The invention comprises a workbench (1), a support frame (2) is fixedly installed on the top of the workbench (1), slide rails (3) are fixedly installed on the left and right sides of the inner wall of the support frame (2), a linear motor (4) is fixedly installed in the inner cavity of the slide rail (3), a correction plate fixing mechanism (5) is fixedly installed in the middle part of the two linear motors (4), and the correction plate fixing mechanism (5) comprises a lower base plate (501), an installation opening (502), an installation groove (503) and a lower cover plate (504), and the lower base plate ( The lower cover plate (504) is fixedly mounted in the middle of the two linear motors (4), the mounting opening (502) is provided on the front of the lower base plate (501), the mounting groove (503) is provided in the inner cavity of the lower base plate (501), the mounting opening (502) is communicated with the mounting groove (503), the lower cover plate (504) is snap-connected to the top of the lower base plate (501), the inner cavity of the mounting groove (503) is movably mounted with a lower correction plate (6), and a correction cavity (7) is provided on the top of the lower correction plate (6).

2. A correction screw production device according to claim 1, characterized in that: A movable rod (8) is fixedly mounted on the right side of the lower base plate (501), a forward and reverse motor (9) is fixedly mounted on the right side of the movable rod (8), and a connecting block (10) is fixedly mounted on the right side of the forward and reverse motor (9).

3. A correction screw production device according to claim 2, characterized in that: A bearing (11) is fixedly installed on the left side of the lower base plate (501), a fixing rod (12) is fixedly installed on the left side of the bearing (11), the fixing rod (12) is fixedly connected to a linear motor (4), and the connecting block (10) is fixedly connected to another linear motor (4).

4. The device for producing correction screws according to claim 1, characterized in that: A hydraulic cylinder (13) is fixedly mounted on the top of the inner cavity of the support frame (2); a telescopic rod (14) is mounted at the bottom of the hydraulic cylinder (13); an upper base plate (15) is fixedly mounted at the bottom of the telescopic rod (14); an upper cover plate (16) is clamped at the bottom of the upper base plate (15); and an upper correction plate (17) is movably mounted between the upper cover plate (16) and the upper base plate (15).

5. A correction screw production device according to claim 4, characterized in that: Connecting rods (18) are fixedly mounted on both left and right ends of the upper base plate (15), and sliding blocks (19) are fixedly connected to one end of the two connecting rods (18) close to the slide rail (3).

6. The device for producing orthodontic screws according to claim 1, characterized in that: A material discharge port (20) is provided on the top of the workbench (1), and a material collection box (21) is placed at the bottom of the material discharge port (20).

7. The device for producing correction screws according to claim 4, characterized in that: A controller (22) is fixedly installed on the front of the workbench (1), and the linear motor (4), the forward and reverse motor (9) and the hydraulic cylinder (13) are all electrically connected to an external power supply through the controller (22).