Welding device for transformer processing

Abstract

The utility model relates to the technical field of transformer processing, and discloses a welding device for transformer processing, which comprises a processing table, supporting legs fixedly mounted at the bottom of the processing table, a portal frame slidably mounted on the side wall of the processing table, and a processing component arranged on the side wall of the processing table, the machining assembly comprises an adjusting mechanism installed on the side wall of the machining table, the adjusting mechanism is located at the top of the machining table, a machining mechanism is installed at the top of the machining table, and the machining mechanism is located above the adjusting mechanism. According to an existing device, parts are conveyed through a conveying belt, then the parts are clamped through a clamping rod, at the moment, the bottoms of the parts make contact with the top of the conveying belt, when the parts rotate, the surface of the conveying belt is abraded, and the conveying belt is damaged. And the service life of the conveying belt is shortened.

Description

Technical Field

[0001] The utility model relates to the technical field of transformer processing, in particular to a welding device for transformer processing. Background Art

[0002] Transformer refers to a device that uses the principle of electromagnetic induction to change the AC voltage. Transformers can be divided into power transformers and special transformers according to their uses. Power transformers are mainly used in power transmission and distribution lines to change the AC voltage to meet the needs of different users. Special transformers are used in special fields such as smelting, electrical processing, electric traction, communication, and automatic control. Its main components are primary coils, secondary coils, and iron cores (magnetic cores). The main functions of transformers are: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization (magnetic saturation transformer), etc. Transformers are basic equipment for power transmission and distribution, and are widely used in industries, agriculture, transportation, urban communities, etc. When processing transformers, welding devices are used for transformer processing;

[0003] For example, Chinese patent CN219725018U discloses a welding device for transformer processing. The device has a clamping assembly. When the part is transported to the position of the clamping assembly, the first telescopic rods on both sides will move the shell toward the part, and then the clamping rods in the shell will fix the part between the clamping rods on both sides. If the part needs to be rotated, it only needs to be rotated by the rotating member. This device increases the welding efficiency of the part.

[0004] However, there are certain defects in this patent. The device transports the position of the parts through a conveyor belt and then clamps the position of the parts through a clamping rod. At this time, the bottom of the parts and the top of the conveyor belt are in contact with each other. When the parts rotate, the surface of the conveyor belt will be worn, resulting in a reduced service life of the conveyor belt. Utility Model Content

[0005] The utility model aims to provide a welding device for transformer processing, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for transformer processing, comprising a processing table,

[0007] Support legs fixedly mounted on the bottom of the processing table;

[0008] A gantry slidably mounted on the side wall of the processing table;

[0009] and a processing assembly disposed on a side wall of the processing table;

[0010] The processing assembly includes an adjustment mechanism installed at a side wall of the processing table, and the adjustment mechanism is located at a top position of the processing table;

[0011] A processing mechanism is installed on the top of the processing table, and the processing mechanism is located above the adjusting mechanism.

[0012] Preferably, there are four supporting legs, the four supporting legs are equal in shape and size, and the four supporting legs are respectively fixedly mounted at the four corners of the bottom of the processing table, so that the overall position of the device is supported by the supporting legs.

[0013] Preferably, a moving device is installed on the side wall of the processing table, and a conveying device is installed on the top of the inner wall of the processing table. The position of the gantry can be moved by the moving device, and the position of the parts can be moved by the conveying device.

[0014] Preferably, the adjusting mechanism includes a limit rod and a driving motor, the limit rod is fixedly mounted on the inner wall of the gantry, a rectangular block is slidably mounted on the side wall of the limit rod, a sleeve block is fixedly mounted on the side wall of the rectangular block, a moving block is fixedly mounted on the top of the sleeve block, a servo motor is fixedly mounted on the inner wall of the sleeve block, the servo motor is installed with a connecting plate through a rotating shaft transmission at the output end, an electric telescopic rod is fixedly mounted on the other side of the connecting plate, a clamping block is fixedly mounted on the other end of the electric telescopic rod, the driving motor is fixedly mounted on the side wall of the gantry, a rotating rod is transmission-mounted on the output end of the driving motor, a connecting rope is fixedly mounted on the side wall of the rotating rod, a pulley is provided in contact with the side wall of the connecting rope, one end of the pulley is rotatably connected to the inner wall of the gantry, and the other end of the connecting rope is fixedly connected to the inner wall of the moving block.

[0015] Preferably, the side wall of the rectangular block is slidably connected to the inner wall of the gantry, the outer wall diameter of the servo motor is the same as the inner wall diameter of the socket block, and the position of the servo motor can be supported by the socket block.

[0016] Preferably, there are two clamping blocks, the two clamping blocks are equal in size and shape, and the two clamping blocks are symmetrically arranged relative to the middle plane in the front-to-back direction of the processing table.

[0017] Preferably, the processing mechanism includes a cylinder, which is fixedly mounted on the top of the gantry, and a telescopic rod is transmission-mounted on the output end of the cylinder, the other end of the telescopic rod movably passes through the inner wall of the gantry and extends to the bottom of the gantry, and an electric welding head is fixedly mounted thereon.

[0018] The utility model provides a welding device for transformer processing, which has the following beneficial effects:

[0019] (1) The utility model enables an operator to open the electric telescopic rod, which can quickly clamp the position of the part under the action of the clamping block. When the operator needs to flip the position of the part, the driving motor can be directly turned on. Under the joint action of the rotating rod, connecting rope, pulley, moving block, rectangular block and limiting rod, the driving motor further drives the position of the part to be lifted. When the bottom of the part is not in contact with the top of the conveying device, the servo motor can be directly turned on. Under the action of the connecting plate, the position of the part is flipped to realize processing of different positions of the part. At this time, when the part is flipped, it will not cause damage to the surface of the conveying device, which solves the problem that the existing device transports the position of the part through the conveyor belt and then clamps the position of the part through the clamping rod. At this time, the bottom of the part is in contact with the top of the conveyor belt. When the part rotates, it will cause wear on the surface of the conveyor belt, resulting in a reduced service life of the conveyor belt.

[0020] (2) According to the utility model, the operator can directly open the cylinder, and the cylinder drives the position of the welding head to move through the telescopic rod. When the welding head moves to a suitable position, the operator can directly weld the parts, which is convenient for the operator to weld the parts more accurately. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0022] Figure 2 It is a partial structural schematic diagram of the adjustment mechanism of the utility model;

[0023] Figure 3 For this utility model Figure 1 A partial enlarged view of middle A;

[0024] Figure 4 For this utility model Figure 1 A partial enlarged view of B.

[0025] In the figure: 1. processing table; 2. supporting legs; 3. conveying equipment; 4. processing components; 41. adjusting mechanism; 411. rectangular block; 412. socket block; 413. servo motor; 414. connecting plate; 415. electric telescopic rod; 416. clamping block; 417. driving motor; 418. rotating rod; 419. connecting rope; 4110. pulley; 4111. moving block; 4112. limiting rod; 42. processing mechanism; 421. cylinder; 422. telescopic rod; 423. welding head; 5. mobile equipment; 6. gantry. DETAILED DESCRIPTION

[0026] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings.

[0027] Example 1

[0028] A preferred embodiment of a welding device for transformer processing provided by the utility model is as follows Figures 1 to 4 As shown: A welding device for transformer processing includes a processing table 1, a moving device 5 is installed at the side wall of the processing table 1, and a conveying device 3 is installed at the top of the inner wall of the processing table 1. The position of the gantry 6 can be moved by the moving device 5, and the position of the parts can be moved by the conveying device 3.

[0029] The support legs 2 are fixedly mounted on the bottom of the processing table 1. There are four support legs 2. The four support legs 2 are of equal shape and size. The four support legs 2 are respectively fixedly mounted at the four corners of the bottom of the processing table 1. The support legs 2 support the position of the entire device.

[0030] A gantry 6 slidably mounted on the side wall of the processing table 1;

[0031] and a processing assembly 4 disposed on a side wall of the processing table 1;

[0032] The processing assembly 4 includes an adjustment mechanism 41 installed on the side wall of the processing table 1, and the adjustment mechanism 41 is located at the top of the processing table 1;

[0033] A processing mechanism 42 is installed on the top of the processing table 1 , and the processing mechanism 42 is located above the adjustment mechanism 41 .

[0034] The adjustment mechanism 41 includes a limit rod 4112 and a drive motor 417. The limit rod 4112 is fixedly installed on the inner wall of the gantry 6. A rectangular block 411 is slidably installed on the side wall of the limit rod 4112. A sleeve block 412 is fixedly installed on the side wall of the rectangular block 411. A moving block 4111 is fixedly installed on the top of the sleeve block 412. A servo motor 413 is fixedly installed on the inner wall of the sleeve block 412. The servo motor 413 is installed with a connecting plate 414 through the shaft transmission at the output end. The other side of the connecting plate 414 An electric telescopic rod 415 is fixedly installed, and a clamping block 416 is fixedly installed on the other end of the electric telescopic rod 415. A driving motor 417 is fixedly installed on the side wall of the gantry 6. A rotating rod 418 is installed on the output end of the driving motor 417. A connecting rope 419 is fixedly installed on the side wall of the rotating rod 418. A pulley 4110 is provided in contact with the side wall of the connecting rope 419. One end of the pulley 4110 is rotatably connected to the inner wall of the gantry 6, and the other end of the connecting rope 419 is fixedly connected to the inner wall of the moving block 4111.

[0035] In this embodiment, the side wall of the rectangular block 411 is slidably connected to the inner wall of the gantry 6, the outer wall diameter of the servo motor 413 is the same as the inner wall diameter of the socket block 412, and the position of the servo motor 413 can be supported by the socket block 412.

[0036] Furthermore, there are two clamping blocks 416 , the two clamping blocks 416 are equal in size and shape, and the two clamping blocks 416 are symmetrically arranged relative to the middle surface in the front-to-back direction of the processing table 1 .

[0037] In the specific implementation process, when the operator uses the device, he first supports the position of the device through the support legs 2 at the bottom of the device, and then places the parts of the transformer on the top of the conveying device 3, and conveys the parts through the conveying device 3. When the parts move to the appropriate position, the operator can directly turn on the electric telescopic rod 415, and the electric telescopic rod 415 adjusts the position of the clamping block 416, prompting the clamping block 416 to move toward the position of the part, and quickly clamp the position of the part. When the operator needs to flip the position of the part, he can directly turn on the drive motor 417, and the drive motor 417 drives the conveying The rotating rod 418 at the output end rotates, and when the rotating rod 418 rotates, one end of the connecting rope 419 will be reeled in, and the connecting rope 419 will slide on the side wall of the pulley 4110, and the connecting rope 419 will pull the position of the moving block 4111, and the moving block 4111 will further drive the position of the rectangular block 411 to be lifted, and the rectangular block 411 will slide on the side wall of the limiting rod 4112, further driving the position of the part to be lifted, and when the bottom of the part is not in contact with the top of the conveying equipment 3, it can be directly opened, and the servo motor 413 drives the position of the part to be flipped under the action of the connecting plate 414, so as to realize processing of different positions of the part.

[0038] Example 2

[0039] Based on Example 1, a preferred embodiment of a welding device for transformer processing provided by the utility model is as follows: Figures 1 to 4 As shown: the processing mechanism 42 includes a cylinder 421, which is fixedly installed on the top of the gantry 6, and a telescopic rod 422 is installed on the output end of the cylinder 421. The other end of the telescopic rod 422 movably passes through the inner wall of the gantry 6 and extends to the bottom of the gantry 6, and an electric welding head 423 is fixedly installed.

[0040] During the specific implementation process, the operator can directly open the cylinder 421, and the cylinder 421 drives the welding head 423 to move through the telescopic rod 422. When the welding head 423 moves to a suitable position, the operator can directly weld the parts.

[0041] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding device for transformer processing, comprising a processing table (1), A support leg (2) fixedly mounted on the bottom of the processing table (1); A gantry (6) slidably mounted on the side wall of the processing table (1); and a processing assembly (4) arranged on the side wall of the processing table (1); characterized in that: The processing assembly (4) comprises an adjustment mechanism (41) installed on the side wall of the processing table (1), and the adjustment mechanism (41) is located at the top of the processing table (1); A processing mechanism (42) is installed at the top of the processing table (1), and the processing mechanism (42) is located above the adjustment mechanism (41).

2. A welding device for transformer processing according to claim 1, characterized in that: There are four supporting legs (2), the four supporting legs (2) are of equal shape and size, and the four supporting legs (2) are respectively fixedly mounted at the four corners of the bottom of the processing table (1).

3. A welding device for transformer processing according to claim 1, characterized in that: A moving device (5) is installed at the side wall of the processing table (1), and a conveying device (3) is installed at the top of the inner wall of the processing table (1).

4. A welding device for transformer processing according to claim 1, characterized in that: The regulating mechanism (41) comprises a limit rod (4112) and a driving motor (417); the limit rod (4112) is fixedly mounted on the inner wall of the gantry (6); a rectangular block (411) is slidably mounted on the side wall of the limit rod (4112); a sleeve block (412) is fixedly mounted on the side wall of the rectangular block (411); a moving block (4111) is fixedly mounted on the top of the sleeve block (412); a servo motor (413) is fixedly mounted on the inner wall of the sleeve block (412); the servo motor (413) is installed with a connecting plate (414) through a rotating shaft transmission at an output end; the other end of the connecting plate (414) An electric telescopic rod (415) is fixedly installed on one side, a clamping block (416) is fixedly installed on the other end of the electric telescopic rod (415), the driving motor (417) is fixedly installed on the side wall of the gantry (6), a rotating rod (418) is transmission-installed on the output end of the driving motor (417), a connecting rope (419) is fixedly installed on the side wall of the rotating rod (418), a pulley (4110) is contacted with the side wall of the connecting rope (419), one end of the pulley (4110) is rotatably connected to the inner wall of the gantry (6), and the other end of the connecting rope (419) is fixedly connected to the inner wall of the moving block (4111).

5. A welding device for transformer processing according to claim 4, characterized in that: The side wall of the rectangular block (411) is slidably connected to the inner wall of the gantry (6), and the outer wall diameter of the servo motor (413) is the same as the inner wall diameter of the sleeve block (412).

6. A welding device for transformer processing according to claim 4, characterized in that: There are two clamping blocks (416), the two clamping blocks (416) are equal in size and shape, and the two clamping blocks (416) are symmetrically arranged relative to the middle surface of the processing table (1) in the front-to-back direction.

7. A welding device for transformer processing according to claim 1, characterized in that: The processing mechanism (42) comprises a cylinder (421), wherein the cylinder (421) is fixedly mounted on the top of the gantry (6), and a telescopic rod (422) is transmission-mounted on the output end of the cylinder (421), and the other end of the telescopic rod (422) movably penetrates the inner wall of the gantry (6) and extends to the bottom of the gantry (6), and an electric welding head (423) is fixedly mounted on the other end.

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