Rapid nut assembling tool
By using sensors to detect nuts on the bearing column in the nut quick assembly tooling, the problem of manual inventory in batch processing of nuts is solved, and efficient nut mass production and processing production is achieved.
Patent Information
- Application Number
- CN202420591813.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-25
AI Technical Summary
During the batch processing of nuts, due to the large number of nuts, it is necessary to manually count the nuts on each tool set, resulting in cumbersome inspection process, low efficiency, and affecting processing and production.
A nut quick assembly tool is designed, including an operating box and a test tool. The top of the test tool is equipped with multiple load columns and sensors. The sensor is used to detect nuts on the load column to ensure that nuts are placed on each load column.
Through sensor detection, the nut leak is effectively avoided, the time of manual confirmation is saved, the efficiency of mass production of nuts is significantly accelerated, and the stability of daily mass processing and production of nuts is ensured.
Smart Images
Figure CN222588723U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of rapid nut assembly, and in particular to a rapid nut assembly tool. Background Art
[0002] Nuts are one of the most common assembly parts in the mechanical production process. Therefore, there is a huge demand for nuts in the mechanical production process.
[0003] In the related art, nuts are often processed using batch production to meet the huge daily demand. Specifically, when processing nuts, multiple nuts are often placed simultaneously on the corresponding tooling. After these nuts are placed, the next process is processed simultaneously. However, in actual production, due to the large number of nuts, in order to ensure that every tooling is equipped with nuts, workers need to manually count the nuts on each tooling to avoid missing nuts on some tools and affecting the processing of the next process.
[0004] Due to the large number of nuts, the process of confirming the number of nuts on the tooling is cumbersome and inefficient, which is not conducive to the daily batch processing and production of nuts. Utility Model Content
[0005] The present application provides a nut quick assembly tool, the purpose of which is to effectively speed up the efficiency of nut batch production, thereby effectively ensuring the daily batch processing and production of nuts.
[0006] This application provides a nut quick assembly tool, which adopts the following technical solutions:
[0007] A nut quick assembly tool,
[0008] It includes an operating box and a detection tooling, wherein the detection tooling is arranged on the top of the operating box, and a plurality of supporting columns and sensors are arranged on the top of the detection tooling, wherein the plurality of supporting columns and the plurality of sensors correspond one to one, the supporting columns are used to place nuts, and the sensors are used to detect the nuts on the supporting columns.
[0009] By adopting the above technical solution, when processing nuts, workers place the nuts on the corresponding supporting columns. After the nuts are placed on the corresponding supporting columns, the sensors corresponding to the supporting columns will detect the nuts on them to ensure that each supporting column has a nut. Once the sensors have detected that all supporting columns have nuts, the inspection tool is transferred to the robot arm of the next process, which then grabs the nuts on the inspection tool and continues processing in the next process.
[0010] When the sensor detects a nut placed on a support column, it emits green light; when it detects no nut, it emits red light. The contrast between red and green light also helps workers quickly find the support column where a nut is missing and install the corresponding nut.
[0011] This setting method uses sensors to confirm the nuts on the detection tooling one by one, effectively avoiding the situation where nuts are missed on the detection tooling. Workers do not need to confirm the nuts on the supporting columns one by one, which can effectively speed up the efficiency of nut batch production and effectively ensure the daily batch processing and production of nuts.
[0012] Preferably, the detection tooling is installed on the top of the operation box in a sliding manner.
[0013] By adopting the above technical solution, the inspection tooling is set to a sliding installation method, which is convenient for the staff to transfer the inspection tooling to the robot arm of the next process for processing.
[0014] Preferably, a slide rail is fixed on the top of the operating box, a slider is fixed on the bottom of the detection tooling, and the slider is slidably installed on the slide rail; a driving member is fixed on one side of the slide rail, and the driving end of the driving member is connected to the slider.
[0015] By adopting the above technical solution, the driving member is used to drive the slider to slide on the slide rail, which is convenient for the staff to transfer the inspection tooling to the robot arm of the next process for processing.
[0016] Preferably, the driving member is a linear cylinder.
[0017] By adopting the above technical solution, the slider and the driving end of the cylinder are connected through the corresponding connecting plate, and the cylinder is selected as the driving part for the slider to slide on the slide rail. The material is simple and easy to find, and it is easy to replace the worn parts.
[0018] Preferably, a slot is provided on the peripheral side of the side wall of the slider, and the peripheral side of the slide rail is snapped into the slot on the peripheral side of the slider.
[0019] By adopting the above technical solution, the card slot is utilized to further increase the stability of the connection between the slider and the slide rail, thereby effectively ensuring the stability of the slider during the sliding process.
[0020] Preferably, a positioning boss is provided on the top of the bearing column, and the positioning boss is used for positioning the nut.
[0021] By adopting the above technical solution, when the staff places the nut on the bearing column, the nut passes through the positioning boss and is sleeved on the side of the positioning boss, and the positioning boss is used to effectively position the nut. At the same time, the positioning boss also helps the staff to place the nut on the bearing column more smoothly.
[0022] Preferably, the positioning boss is threadedly engaged with the bearing column.
[0023] By adopting the above technical solution, the positioning boss and the bearing column are connected in a threaded manner, which facilitates the installation and replacement of the positioning boss.
[0024] Preferably, it further comprises a suction cup, on which a plurality of adsorption tools are integrally formed, and the plurality of the supporting columns correspond one-to-one with the plurality of the adsorption tools, and the adsorption tools are used to adsorb the nuts.
[0025] By adopting the above technical solution, when batch processing nuts, the suction cup can be directly placed into the nut, and the nut can be sucked by the suction tool. After the suction is completed, the suction cup is aligned with the multiple supporting columns on the inspection tool, and the worker can transfer the nut from the suction tool to the corresponding supporting column. The use of the suction cup allows workers to transfer nuts in batches, further improving the efficiency of nut batch production.
[0026] In summary, this application includes at least one of the following beneficial technical effects:
[0027] 1. When processing nuts, workers place them on the corresponding support columns. Once the nuts are placed on the corresponding support columns, the corresponding sensors will detect the nuts on them to ensure that each support column has a nut. Once the sensors have detected that all support columns have nuts, the inspection tool is transferred to the robot arm for the next process. The robot then grabs the nuts on the inspection tool and carries them to the next process for further processing.
[0028] When the sensor detects a nut placed on a support column, it emits green light; when it detects no nut, it emits red light. The contrast between red and green light also helps workers quickly find the support column where a nut is missing and install the corresponding nut.
[0029] This setting method uses sensors to confirm the nuts on the detection tooling one by one, effectively avoiding the situation where nuts are missed on the detection tooling. Workers no longer need to confirm the nuts on the load-bearing columns one by one, which can effectively speed up the efficiency of nut batch production and effectively ensure the daily batch processing and production of nuts.
[0030] 2. Setting the inspection tooling to a sliding installation mode makes it easier for the staff to transfer the inspection tooling to the robot arm of the next process for processing, which is very convenient;
[0031] 3. When the staff places the nut on the bearing column, it passes through the positioning boss and is placed around the side of the positioning boss. The positioning boss is used to effectively position the nut. At the same time, the positioning boss also helps the staff to place the nut on the bearing column more smoothly. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is a schematic diagram of the overall structure of Example 1 of the present application;
[0033] Figure 2 yes Figure 1 A magnified schematic diagram of point A in the middle;
[0034] Figure 3 This is a structural diagram of Example 2 of the present application that specifically shows the positional relationship between the suction cup and the adsorption tooling.
[0035] Figure numerals: In the figure, 1, operation box; 2, detection tooling; 3, bearing column; 4, sensor; 5, slide rail; 6, slider; 7, driving part; 8, slot; 9, positioning boss; 10, suction cup; 11, adsorption tooling. DETAILED DESCRIPTION
[0036] The following is combined with Figure 1 -Attached Figure 3 , further details of this application are given.
[0037] Example 1:
[0038] The embodiment of the present application discloses a nut quick assembly tool, referring to Figure 1 and Figure 2 It includes an operating box 1 and a detection tool 2 installed horizontally on the top of the operating box 1. The detection tool 2 is in the shape of a rectangular parallelepiped. The detection tool 2 is provided with a supporting column 3 for placing nuts and a sensor 4 for detecting whether a nut is placed on the supporting column 3.
[0039] In this embodiment, the supporting column 3 is integrally formed on the top of the detection tooling 2 along the vertical direction, and the number of the supporting columns 3 is set to multiple, and the multiple supporting columns 3 are distributed at intervals on the detection tooling 2; the number of sensors 4 is also multiple, and there is a one-to-one correspondence between the multiple sensors 4 and the multiple supporting columns 3.
[0040] Specifically, when processing nuts, workers place the nuts on the corresponding supporting columns 3. After the nuts are placed on the corresponding supporting columns 3, the sensors 4 corresponding to the supporting columns 3 will detect the nuts on them to ensure that a nut is placed on each supporting column 3. Once the sensors 4 detect that all supporting columns 3 are placed with nuts, the detection tool 2 will be transferred to the robot arm of the next process. The robot arm will grab the nuts on the detection tool 2 and continue processing in the next process.
[0041] When the sensor 4 detects a nut placed on the support column 3, it emits a green light; when the sensor 4 does not detect a nut on the support column 3, it emits a red light. The contrast between the red and green lights also helps workers quickly find the support column 3 where a nut is missing, so that they can install the corresponding nut.
[0042] This setting method uses the sensor 4 to confirm the nuts on the detection tooling 2 one by one, effectively avoiding the situation where nuts are missed on the detection tooling 2. The staff does not need to confirm the nuts on the supporting column 3 one by one, which can effectively speed up the efficiency of batch production of nuts and effectively ensure the daily batch processing and production of nuts.
[0043] In this embodiment, two sets of inspection jigs 2 are installed on top of the operating box 1, spaced apart along the width of the operating box 1. When nuts on one set of inspection jigs 2 are assembled and moved to the next process, workers can continue placing nuts on the other inspection jig 2. This allows the other inspection jig 2 to continue replenishing nuts for the next process while the nut on the first inspection jig 2 is grasped by the robot arm at the next process and returned to its original position.
[0044] By using two sets of inspection fixtures 2, the production gap during the nut processing can be effectively shortened, and the efficiency of the overall batch production of nuts can be further improved.
[0045] Further, refer to Figure 1 and Figure 2 A positioning boss 9 is vertically mounted on the top of the support column 3. The boss 9 is columnar and smaller than the support column 3. When placing a nut on the support column 3, the nut passes through the boss 9 and is then fitted around the nut. The boss 9 effectively positions the nut and helps the nut be placed more smoothly on the support column 3.
[0046] In this embodiment, a threaded hole is recessed downward at the top of the supporting column 3, and an external thread is provided on the peripheral side of the bottom of the positioning boss 9. When the positioning boss 9 is installed on the supporting column 3, the threaded hole on the supporting column 3 and the external thread on the positioning boss 9 are used to set the positioning boss 9 and the supporting column 3 in a threaded connection mode. This connection mode facilitates the installation and replacement of the positioning boss 9.
[0047] Furthermore, the detection tooling 2 is installed on the top of the operating box 1 in a sliding manner. Setting the detection tooling 2 in a sliding manner is convenient for the staff to transfer the detection tooling 2 to the robot arm of the next process for processing.
[0048] Specifically, refer to Figure 1 and Figure 2 The top of the operating box 1 is fastened with a slide rail 5 along its length by fastening bolts. The bottom of the detection tool 2 is welded with a slider 6 that matches the slide rail 5. The slider 6 is slidably mounted on the slide rail 5. At the same time, a driving member 7 is installed on one side of the slide rail 5 along its length, and the driving end of the driving member 7 is connected to the slider 6.
[0049] The driving member 7 is used to drive the slider 6 to slide on the slide rail 5, which is convenient for the staff to transfer the inspection tool 2 to the robot arm of the next process for processing.
[0050] In this embodiment, the driving member 7 is a linear cylinder, and the slider 6 is connected to the driving end of the cylinder through a corresponding connecting plate. The cylinder is selected as the driving member 7 for the slider 6 to slide on the slide rail 5. The material is simple and easy to find, and it is convenient to replace the worn parts.
[0051] Further, refer to Figure 1 and Figure 2 A card slot 8 is provided on the peripheral side of the side wall of the slider 6. Specifically, when the slider 6 is installed on the slide rail 5, the peripheral side of the slide rail 5 is clamped into the card slot 8 on the peripheral side of the slider 6. The card slot 8 is used to further increase the stability of the connection between the slider 6 and the slide rail 5, thereby effectively ensuring the stability of the slider 6 during the sliding process.
[0052] The implementation principle of a nut quick assembly tool in Example 1 of the present application is as follows:
[0053] Specifically, when processing nuts, workers place the nuts on the corresponding supporting columns 3. After the nuts are placed on the corresponding supporting columns 3, the sensors 4 corresponding to the supporting columns 3 will detect the nuts on them to ensure that a nut is placed on each supporting column 3. Once the sensors 4 detect that all supporting columns 3 are placed with nuts, the detection tool 2 will be transferred to the robot arm of the next process. The robot arm will grab the nuts on the detection tool 2 and continue processing in the next process.
[0054] When the sensor 4 detects a nut placed on the support column 3, it emits a green light; when the sensor 4 does not detect a nut on the support column 3, it emits a red light. The contrast between the red and green lights also helps workers quickly find the support column 3 where a nut is missing, so that they can install the corresponding nut.
[0055] This setting method uses the sensor 4 to confirm the nuts on the detection tooling 2 one by one, effectively avoiding the situation where nuts are missed on the detection tooling 2. The staff does not need to confirm the nuts on the supporting column 3 one by one, which can effectively speed up the efficiency of batch production of nuts and effectively ensure the daily batch processing and production of nuts.
[0056] Example 2:
[0057] The difference between this embodiment and embodiment 1 is that:
[0058] Reference Figure 1 、 Figure 2 as well as Figure 3 , including a suction cup 10 that can adsorb nuts. The suction cup 10 is in the shape of a rectangular parallelepiped. The suction cup 10 is integrally formed with an adsorption tooling 11 that corresponds to the positions of multiple bearing columns 3 on the detection tooling 2. The adsorption tooling 11 is made of a magnet material and can adsorb nuts. Except for the adsorption tooling 11, other positions on the suction cup 10 are made of ordinary steel and do not have the ability to adsorb nuts.
[0059] Specifically, when batch processing nuts, the suction cup 10 can be directly placed in the nut, and the nut can be adsorbed by the adsorption tool 11. After the adsorption is completed, the suction cup 10 is aligned with the multiple supporting columns 3 on the detection tool 2, and the worker transfers the nut on the adsorption tool 11 to the corresponding supporting column 3. The use of the suction cup 10 enables the worker to realize the batch transfer of nuts, further improving the efficiency of nut batch production.
[0060] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A nut quick assembly tool, characterized in that: The invention comprises an operating box (1) and a detection tool (2), wherein the detection tool (2) is arranged on the top of the operating box (1), and a plurality of bearing columns (3) and sensors (4) are arranged on the top of the detection tool (2), wherein the plurality of bearing columns (3) and the plurality of sensors (4) correspond to each other one by one, the bearing columns (3) are used to place nuts, and the sensors (4) are used to detect nuts on the bearing columns (3).
2. A nut quick assembly tool according to claim 1, characterized in that: The detection tooling (2) is installed on the top of the operation box (1) in a sliding manner.
3. A nut quick assembly tool according to claim 2, characterized in that: A slide rail (5) is fixed on the top of the operation box (1), a slider (6) is fixed on the bottom of the detection tooling (2), and the slider (6) is slidably mounted on the slide rail (5); a driving member (7) is fixed on one side of the slide rail (5), and a driving end of the driving member (7) is connected to the slider (6).
4. A nut quick assembly tool according to claim 3, characterized in that: The driving member (7) is a linear cylinder.
5. A nut quick assembly tool according to claim 4, characterized in that: A clamping groove (8) is provided on the peripheral side of the side wall of the slider (6), and the peripheral side of the slide rail (5) is clamped into the clamping groove (8) on the peripheral side of the slider (6).
6. A nut quick assembly tool according to claim 1, characterized in that: A positioning boss (9) is provided on the top of the bearing column (3), and the positioning boss (9) is used for positioning a nut.
7. A nut quick assembly tool according to claim 6, characterized in that: The positioning boss (9) is threadably matched with the bearing column (3).
8. The nut quick assembly tool according to claim 1, characterized in that: It also comprises a suction cup (10), on which a plurality of adsorption tools (11) are integrally formed, and the plurality of bearing columns (3) correspond one to one with the plurality of adsorption tools (11), and the adsorption tools (11) are used to adsorb the nut.