Flange plate deburring device
By designing a flange deburring device including a base, a placement part and a protective part, the problem of insufficient flange fixing efficiency and safety in the prior art is solved, and a fast, safe fixing and flexible deburring effect is achieved.
Patent Information
- Application Number
- CN202421304097.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing flange burr grinding devices have insufficient fixing efficiency and safety, and cannot achieve fast semi-encirclement fixing.
A flange deburring device is designed, including a base, a placement and a protective part. The placement part realizes the semi-enclosed fixation of the flange through the first rotating shaft, the placement disc, the limiting rod, the gear and the motor, and the protection part realizes the limiting fixation and anti-disengagement of the flange through the L-shaped protective arm and the ball.
The fast and safe fixation of the flange is achieved, the fixing efficiency and safety is improved, the dangers caused by the flange disengagement during the grinding process are avoided, and the flexibility and efficiency of deburring are improved.
Smart Images
Figure CN222589123U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of deburring devices, and more specifically, particularly relates to a flange deburring device. Background Art
[0002] Flange, also known as flange, is just a general term. It usually refers to a disk-shaped metal body with several fixed holes opened around it for connecting other things. During the flange processing, the burrs on the flange need to be polished.
[0003] Although the existing grinding device for flange burr grinding can achieve the fixation of the flange, there is room for improvement in its fixing safety and fixing efficiency, and it is not possible to achieve rapid semi-enclosed fixing through structural improvements. Utility Model Content
[0004] In order to solve the above technical problem at least to a certain extent, the utility model provides a flange deburring device.
[0005] The purpose and effect of the flange deburring device of the utility model are achieved by the following specific technical means:
[0006] A flange deburring device comprises a base; a placing part is installed on the base.
[0007] Furthermore, the placement part includes a first rotating shaft, a placement plate, a limiting rod, a first gear, a first motor and a second gear. The first rotating shaft is rotatably connected to the base. A circular placement plate is welded on the top end surface of the first rotating shaft. Six limiting rods are welded on the top end surface of the placement plate in a circular array. Flanges are clamped on the six limiting rods. A first gear is welded on the first rotating shaft, a first motor is fixed on the top end surface of the base, a second gear is fixed on the rotating shaft of the first motor, and the second gear is meshed with the first gear.
[0008] Furthermore, a grinding part is welded on the top surface of the base, and the grinding part includes a first connecting seat, a second rotating shaft, a connecting block, a worm gear, a second motor, a worm, a first guide rod, a mounting block, a first electric cylinder, a second guide rod, a grinding block and a second electric cylinder. Two first connecting seats with rectangular plate-like structures are welded on the top surface of the base, each of the first connecting seats is rotatably connected to a second rotating shaft, the inner sides of the two second rotating shafts are welded to the connecting blocks with rectangular block structures, a worm gear is welded on a second rotating shaft on the front side, a second motor is fixed on a first connecting seat on the front side, a worm is fixed on the rotating shaft of the second motor, and the worm is meshed with the worm wheel.
[0009] Furthermore, two first guide rods are welded to the top surface of the connecting block, a mounting block with a rectangular block structure is slidably connected to the first guide rod, and two first electric cylinders for adjusting the height of the mounting block are fixed between the mounting block and the connecting block.
[0010] Furthermore, two second guide rods are welded to the left end surface of the mounting block, a grinding block is fixed to the left end of the two second guide rods, and a second electric cylinder for adjusting the grinding block left and right is fixed between the mounting block and the grinding block.
[0011] Furthermore, a protective part is welded to the top surface of the base, and the protective part includes a second connecting seat, a third guide rod, a protective arm, an adjustment rod, a third motor and a ball bearing. Two second connecting seats with rectangular block structures are welded to the top surface of the base, and two third guide rods are slidably connected to each second connecting seat. The rear sides of the two third guide rods on the front side are welded to a protective arm, and the front sides of the two third guide rods on the rear side are welded to another protective arm.
[0012] Furthermore, an adjustment rod is rotatably connected to the two second connecting seats, and the front end and the rear end of the adjustment rod are respectively threadedly connected to the two protective arms, and the thread directions of the front end and the rear end of the adjustment rod are opposite; a third motor is fixed on a second connecting seat on the front side, and the rotating shaft of the third motor is threadedly connected to the adjustment rod.
[0013] Furthermore, the two protection arms are both L-shaped structures, and the top end surface of the inner wall of each protection arm is rotatably connected to two balls, and the four balls are in contact with the top end surface of the flange.
[0014] Furthermore, a switch box is fixed on the top surface of the base, and the switch box is electrically connected to the first motor, the second motor, the first electric cylinder, the second electric cylinder and the third motor.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] Through the setting of the protection part, the flange can be limited and fixed by two protection arms, which avoids the flange from detaching from the placement plate and causing personal injury during the grinding process; on the one hand, because the two protection arms are L-shaped structures and the two protection arms are buckled on the flange, the flange is prevented from detaching; on the other hand, during adjustment, the two protection arms can be adjusted synchronously by the adjustment rod, and the adjustment efficiency is high. Although the existing device can also fix the flange, it is a non-semi-enclosed fixing structure, and there is a gap in fixing efficiency and safety compared with the present device.
[0017] Through the settings of the grinding part, the height, tilt and left and right position of the grinding block can be adjusted, which will be more flexible and convenient when removing burrs.
[0018] The inclination adjustment of the grinding block can be realized by setting the worm gear, and there is no need to manually lock it after adjustment, so the adjustment is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The utility model is an axial structural schematic diagram of a flange deburring device.
[0020] Figure 2 This utility model Figure 1 Schematic diagram of the axial structure after rotation.
[0021] Figure 3 It is a left-side structural schematic diagram of a flange deburring device of the utility model.
[0022] Figure 4 This utility model Figure 3 A is an enlarged structural diagram of FIG.
[0023] Figure 5 The utility model is a schematic diagram of the axial split structure of the flange deburring device.
[0024] Figure 6 This utility model Figure 5 Schematic diagram of the enlarged structure at B.
[0025] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0026] 1. Base;
[0027] 2. Placement part; 201. First rotating shaft; 202. Placement plate; 203. Limit rod; 204. First gear; 205. First motor; 206. Second gear;
[0028] 3. Flange;
[0029] 4. Grinding part; 401. First connecting seat; 402. Second rotating shaft; 403. Connecting block; 404. Worm gear; 405. Second motor; 406. Worm; 407. First guide rod; 408. Mounting block; 409. First electric cylinder; 410. Second guide rod; 411. Grinding block; 412. Second electric cylinder;
[0030] 5. Protective part; 501. Second connecting seat; 502. Third guide rod; 503. Protective arm; 504. Adjustment rod; 505. Third motor; 506. Ball;
[0031] 6. Switch box. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by ordinary technicians in the field to which the utility model belongs. Similar words such as "one", "an" or "the" used in the patent application specification and claims of the utility model do not indicate a quantitative limitation, but indicate the existence of at least one. Similar words such as "include" or "comprise" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents. Similar words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0034] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.
[0035] Embodiment 1:
[0036] like Figures 1 to 6 As shown:
[0037] The utility model provides a flange deburring device, which comprises a base 1; a placing part 2 is installed on the base 1.
[0038] Among them, the placement part 2 is composed of a first rotating shaft 201, a placement plate 202, a limiting rod 203, a first gear 204, a first motor 205 and a second gear 206. The first rotating shaft 201 is rotatably connected to the base 1. A circular placement plate 202 is welded on the top surface of the first rotating shaft 201. Six limiting rods 203 are welded on the top surface of the placement plate 202 in a circular array. A flange 3 is clamped on the six limiting rods 203; a first gear 204 is welded on the first rotating shaft 201, a first motor 205 is fixed on the top surface of the base 1, a second gear 206 is fixed on the rotating shaft of the first motor 205, and the second gear 206 is meshed with the first gear 204.
[0039] Among them, a grinding part 4 is welded on the top surface of the base 1, and the grinding part 4 is composed of a first connecting seat 401, a second rotating shaft 402, a connecting block 403, a worm gear 404, a second motor 405, a worm 406, a first guide rod 407, a mounting block 408, a first electric cylinder 409, a second guide rod 410, a grinding block 411 and a second electric cylinder 412. Two first connecting seats 401 with rectangular plate-like structures are welded on the top surface of the base 1, and each first connecting seat 401 is rotatably connected to a second rotating shaft 402. The inner sides of the two second rotating shafts 402 are welded to the connecting block 403 with a rectangular block structure. A worm gear 404 is welded to a second rotating shaft 402 on the front side, and a second motor 405 is fixed on a first connecting seat 401 on the front side. A worm 406 is fixed on the rotating shaft of the second motor 405, and the worm 406 is meshed with the worm wheel 404.
[0040] Among them, two first guide rods 407 are welded on the top surface of the connecting block 403, and a rectangular block-shaped mounting block 408 is slidably connected to the first guide rod 407. Two first electric cylinders 409 for adjusting the height of the mounting block 408 are fixed between the mounting block 408 and the connecting block 403.
[0041] Among them, two second guide rods 410 are welded to the left end face of the mounting block 408, a grinding block 411 is fixed to the left end of the two second guide rods 410, and a second electric cylinder 412 for adjusting the grinding block 411 left and right is fixed between the mounting block 408 and the grinding block 411.
[0042] Among them, a protective part 5 is welded on the top surface of the base 1, and the protective part 5 is composed of a second connecting seat 501, a third guide rod 502, a protective arm 503, an adjusting rod 504, a third motor 505 and a ball 506. Two second connecting seats 501 with rectangular block structures are welded on the top surface of the base 1, and two third guide rods 502 are slidably connected to each second connecting seat 501. The rear sides of the two third guide rods 502 on the front side are welded to a protective arm 503, and the front sides of the two third guide rods 502 on the rear side are welded to another protective arm 503.
[0043] Among them, an adjusting rod 504 is rotatably connected to the two second connecting seats 501, and the front end and the rear end of the adjusting rod 504 are respectively threadedly connected to the two protective arms 503, and the thread directions of the front end and the rear end of the adjusting rod 504 are opposite; a third motor 505 is fixed on a second connecting seat 501 on the front side, and the rotating shaft of the third motor 505 is threadedly connected to the adjusting rod 504.
[0044] The two protection arms 503 are both L-shaped structures, and the top end surface of the inner wall of each protection arm 503 is rotatably connected to two balls 506 , and the four balls 506 are in contact with the top end surface of the flange 3 .
[0045] Embodiment 2:
[0046] On the basis of the first embodiment, a switch box 6 is fixed on the top surface of the base 1, and the switch box 6 is electrically connected to the first motor 205, the second motor 405, the first electric cylinder 409, the second electric cylinder 412 and the third motor 505. During use, the first motor 205, the second motor 405, the first electric cylinder 409, the second electric cylinder 412 and the third motor 505 can be controlled by the switch on the switch box 6.
[0047] Working principle: The flange 3 is clamped on the six limit rods 203, and the third motor 505 is controlled to rotate. The adjustment rod 504 rotates under the drive of the third motor 505. The two protection arms 503 move inwards under the drive of the adjustment rod 504 until the four balls 506 are in contact with the top surface of the flange 3; the first motor 205 is controlled to rotate, and the first motor 205 will drive the second gear 206 to rotate, and the second gear 206 drives the first gear 204 and the first rotating shaft 201 to rotate, and the flange 3 is in a rotating state; the two first electric cylinders 409 are controlled to retract through the switch on the switch box 6. When the two first electric cylinders 409 are contracted, they can drive the mounting block 408 and the grinding block 411 to move downward until the grinding block 411 contacts the flange 3; when the edge of the flange 3 is to be ground and deburred, the second motor 405 is controlled to rotate by the switch on the switch box 6, and the second motor 405 drives the worm 406 to rotate. Under the drive of the worm 406, the worm wheel 404 and the connecting block 403 can be adjusted, and the inclination adjustment of the grinding block 411 is realized at this time; when the left and right position of the grinding block 411 needs to be adjusted, the second electric cylinder 412 can be controlled to extend and retract by the switch on the switch box 6.
[0048] Although the present application has been described with reference to the above-mentioned embodiments, it will be appreciated by those skilled in the art that various changes may be made without departing from the concept and scope of the present application as defined by the appended claims. Although this specification contains many specific implementation details, these should not be interpreted as limitations on the scope of the present application, but as descriptions of features directed to specific embodiments. The scope of the present application is defined by the appended claims and their equivalents, and is not limited to the embodiments described above.
Claims
1. A flange deburring device, characterized in that: The invention comprises a base (1); a placement part (2) is installed on the base (1); the placement part (2) comprises a first rotating shaft (201), a placement plate (202), a limiting rod (203), a first gear (204), a first motor (205) and a second gear (206); the first rotating shaft (201) is rotatably connected to the base (1); a circular placement plate (202) is welded on the top end surface of the first rotating shaft (201); six limiting rods (203) are welded on the top end surface of the placement plate (202) in a ring array; flange plates (3) are clamped on the six limiting rods (203); a first gear (204) is welded on the first rotating shaft (201); a first motor (205) is fixed on the top end surface of the base (1); a second gear (206) is fixed on the rotating shaft of the first motor (205); the second gear (206) is meshed with the first gear (204).
2. The flange deburring device according to claim 1, characterized in that: The top surface of the base (1) is welded with a grinding part (4), and the grinding part (4) includes a first connecting seat (401), a second rotating shaft (402), a connecting block (403), a worm wheel (404), a second motor (405), a worm (406), a first guide rod (407), a mounting block (408), a first electric cylinder (409), a second guide rod (410), a grinding block (411) and a second electric cylinder (412). The top surface of the base (1) is welded with two first connecting blocks. A second rotating shaft (402) is rotatably connected to each first connecting seat (401), the inner sides of the two second rotating shafts (402) are welded to the connecting block (403), a worm gear (404) is welded to the front second rotating shaft (402), a second motor (405) is fixed to the front first connecting seat (401), a worm (406) is fixed to the rotating shaft of the second motor (405), and the worm (406) is meshed with the worm gear (404).
3. The flange deburring device according to claim 2, characterized in that: Two first guide rods (407) are welded to the top end surface of the connecting block (403), a mounting block (408) is slidably connected to the first guide rod (407), and two first electric cylinders (409) for adjusting the height of the mounting block (408) are fixed between the mounting block (408) and the connecting block (403).
4. The flange deburring device according to claim 3, characterized in that: Two second guide rods (410) are welded to the left end surface of the mounting block (408), a grinding block (411) is fixed to the left end of the two second guide rods (410), and a second electric cylinder (412) for adjusting the grinding block (411) left and right is fixed between the mounting block (408) and the grinding block (411).
5. The flange deburring device according to claim 4, characterized in that: A protective part (5) is welded to the top surface of the base (1), and the protective part (5) comprises a second connecting seat (501), a third guide rod (502), a protective arm (503), an adjustment rod (504), a third motor (505) and a ball (506). Two second connecting seats (501) are welded to the top surface of the base (1), and two third guide rods (502) are slidably connected to each second connecting seat (501). The rear sides of the two third guide rods (502) on the front side are welded to one protective arm (503), and the front sides of the two third guide rods (502) on the rear side are welded to another protective arm (503).
6. The flange deburring device according to claim 5, characterized in that: An adjusting rod (504) is rotatably connected to the two second connecting seats (501); a front end and a rear end of the adjusting rod (504) are respectively threadedly connected to the two protection arms (503); the thread directions of the front end and the rear end of the adjusting rod (504) are opposite; a third motor (505) is fixed to the front second connecting seat (501); a rotating shaft of the third motor (505) is threadedly connected to the adjusting rod (504).
7. The flange deburring device according to claim 6, characterized in that: The top end surface of the inner wall of each protection arm (503) is rotatably connected to two balls (506), and the four balls (506) are in contact with the top end surface of the flange (3).
8. The flange deburring device according to claim 7, characterized in that: A switch box (6) is fixed to the top surface of the base (1), and the switch box (6) is electrically connected to the first motor (205), the second motor (405), the first electric cylinder (409), the second electric cylinder (412) and the third motor (505).