Pipeline production cutting device with fixing structure
By designing a cutting device for pipeline production with a fixed structure, using the second cylinder driving and air pressure adjustment technology, the problem of difficult clamping force in the prior art is solved, and a stable pipeline clamping and cutting effect is achieved.
Patent Information
- Application Number
- CN202420706962.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The limitation of clamping force of existing pipeline cutting devices is not easy to control during early positioning, and it is easy to cause damage to the pipe surface or not to clamp in place. At the same time, the vibration of the pipeline during the cutting process will affect the stability of the clamping force.
A cutting device for pipeline production with a fixed structure is designed, and a second cylinder is used as the driving, and the preliminary clamping and fixing of the pipeline is achieved through the cooperation of the moving clamp and the fixed clamping, and the clamping force is controlled by the adjustment of the air pressure of the piston plate and the gas storage frame.
The stable clamping of the pipe and the clamping force control during the cutting process are achieved, cutting efficiency and fixing effect are improved, and the risk of damage to the pipe surface is reduced.
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Figure CN222589925U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline cutting devices, in particular to a pipeline production cutting device with a fixed structure. Background Art
[0002] Pipe cutting machine is a kind of cutting tool mainly used for cutting pipes and cylindrical objects. Pipe cutting machine is widely used and can easily cut pipes. When cutting round pipes, they need to be clamped and fixed before cutting.
[0003] The Chinese patent "A Pipe Cutting Device" authorization announcement number "CN113441961B" uses the interaction of fixed clamps, sliding clamps, and elastic airbags to clamp and fix the pipe before cutting, making it less likely for the pipe to deviate or shake during cutting, without the need for repeated adjustments, thereby improving work efficiency;
[0004] However, the clamping force is not easy to control during the early positioning. If it is too large, it will easily damage the pipe surface, and if it is too small, the clamping will not be in place. At the same time, during the cutting process, the pipe will vibrate, which will affect the clamping force. It cannot be adjusted during the cutting process, affecting the stability of the clamping.
[0005] Therefore, a cutting device for pipe production with a fixed structure is proposed to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a pipe production cutting device with a fixed structure in order to solve the above problems, thereby improving the problems of difficult adjustment in the early stage and unstable clamping force during the pipe cutting process.
[0007] The utility model achieves the above-mentioned object through the following technical scheme, a cutting device for pipeline production with a fixed structure, comprising: a bottom plate, a mounting frame is fixedly connected to the top of the bottom plate, a first cylinder is fixedly installed on the top of the mounting frame, the bottom end of the first cylinder passes through the mounting frame and is fixedly connected to a cutting machine, and a fixing mechanism is arranged between the bottom plate and the mounting frame;
[0008] Preferably, the fixing mechanism includes a second cylinder fixedly connected to the top of the mounting frame, the bottom end of the second cylinder penetrates the mounting frame and is fixedly connected to a gas storage frame, a piston plate is arranged inside the gas storage frame, the bottom end of the piston plate penetrates the gas storage frame and is fixedly connected to a movable clamp, the top of the bottom plate is fixedly connected to a fixing clamp, an adjusting component is arranged on the surface of the gas storage frame, and an air supply component is arranged on the top of the bottom plate. The fixing mechanism in the device utilizes the second cylinder as a drive and utilizes the movable clamp to approach the fixed clamp to cooperate with each other to achieve preliminary clamping and fixing operations on the pipeline, and utilizes the compressibility of the gas to a certain extent so that the piston plate compresses the gas inside the gas storage frame to achieve a change in the air pressure value inside the gas storage frame, thereby achieving control of the clamping force.
[0009] The cam is connected with a spring which is fixed to the top of the regulating cylinder and has a threaded connection with the regulating cylinder, and the other end of the regulating cylinder is connected with a spring which is fixed to the regulating cylinder at the other end.
[0010] Preferably, the air supply assembly includes an air supply cylinder fixedly connected to the top of the base plate, the inner wall of the air supply cylinder is provided with a piston rod, the top of the piston rod passes through the air supply cylinder and is fixedly connected to the mounting part of the cutting machine, and a second air pipe is provided between the surface of the air supply cylinder and the top of the air storage frame. The setting of the air supply assembly can utilize the downward cutting trend of the cutting machine to realize continuous air supply operation to the inside of the air storage frame during the cutting process, and cooperate with the adjustment assembly to realize dynamic adjustment of the air pressure value during the entire cutting process. The air pressure value is in a relatively stable state during the entire cutting process, thereby realizing the control of the clamping force, improving the fixing effect of the pipeline, and increasing the clamping stability.
[0011] Preferably, an air inlet pipe is provided at the lower end of the surface of the air supply cylinder, and a one-way valve is provided at the other end of the air inlet pipe. The setting of the air inlet pipe and the one-way valve can enable the air supply cylinder to automatically intake air when the first cylinder drives the cutting machine to move upward, and no air leakage will occur during clamping.
[0012] The other end of the threaded tube is fixedly connected to an operating block, and the surface of the operating block is provided with evenly distributed grooves. The setting of the operating block can make it more convenient to rotate the threaded tube, and the grooves can increase the friction between the palm and the operating block to avoid slipping during rotation.
[0013] Preferably, a limiting rod is fixedly connected to one side of the mounting plate, and the other end of the limiting rod passes through the adjusting cylinder and extends to the outside of the adjusting cylinder. The limiting rod can limit the mounting plate during adjustment to ensure that it moves in the horizontal direction without deviation.
[0014] Preferably, one end of the regulating cylinder is provided with diamond-shaped holes distributed in an annular pattern, and the other end of the regulating cylinder is provided with a barometer, which can better and more intuitively monitor the air pressure value inside the regulating cylinder and simultaneously observe the air pressure value inside the gas storage frame.
[0015] Preferably, inner walls of the fixed fixture and the movable fixture are provided with protective pads, and the material of the protective pads is a rubber material component.
[0016] The beneficial effects of the utility model are:
[0017] 1. The fixing mechanism in the device uses the second cylinder as a drive, and uses the mobile clamp to approach the fixed clamp to cooperate with each other to achieve the preliminary clamping and fixing operation of the pipeline, and uses the compressibility of the gas to a certain extent to make the piston plate compress the gas inside the gas storage frame to achieve the change of the internal air pressure value of the gas storage frame, thereby achieving the control of the clamping force; the setting of the adjustment component can use the first air pipe to achieve the mutual connection between the gas storage frame and the adjustment cylinder. When the internal air pressure value of the gas storage frame is large, it will automatically enter the adjustment cylinder, and the gas will squeeze the adjustment plate, and the spring will bend. The exhaust holes cooperate with each other to achieve the air pressure value tending to the set value, thereby achieving a stable clamping force, and the threaded tube and the screw rod cooperate to adjust the position of the mounting plate, thereby achieving the adjustment of the internal air pressure value of the adjustment cylinder, increasing the application range of the device, and having a better fixing effect on the pipeline;
[0018] 2. The setting of the air supply component can utilize the downward cutting trend of the cutting machine to realize continuous air supply operation inside the air storage frame during the cutting process, and cooperate with the adjustment component to realize dynamic adjustment of the air pressure value during the entire cutting process. The air pressure value is relatively stable during the entire cutting process, thereby realizing the control of the clamping force, improving the fixing effect of the pipeline, and increasing the stability of the clamping; the setting of the air inlet pipe and the one-way valve can enable the air supply cylinder to automatically intake air when the first cylinder drives the cutting machine to move upward, and there will be no air leakage during clamping. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 for Figure 1 The enlarged view of point A in the middle;
[0021] Figure 3 It is a structural schematic diagram of the fixing mechanism of the utility model;
[0022] Figure 4 It is a structural schematic diagram of the adjustment component of the utility model;
[0023] Figure 5 for Figure 3 Enlarged view of point B in the middle.
[0024] In the figure: 1. base plate; 2. mounting frame; 3. first cylinder; 4. cutting machine; 5. fixing mechanism; 501. second cylinder; 502. moving fixture; 503. fixing fixture; 504. protective pad; 505. gas storage frame; 506. piston plate; 507. adjusting assembly; 5071. adjusting cylinder; 5072. threaded pipe; 5073. screw rod; 5074. mounting plate; 5075. spring; 5076. adjusting plate; 5077. exhaust hole; 5078. first air pipe; 5079. operating block; 50710. limit rod; 50711. pressure gauge; 508. air supply assembly; 5081. air supply cylinder; 5082. piston rod; 5083. second air pipe; 5084. air inlet pipe; 5085. one-way valve. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] When implementing: Figure 1-5As shown, a cutting device for pipeline production with a fixed structure includes: a base plate 1, a mounting frame 2 is fixedly connected to the top of the base plate 1, a first cylinder 3 is fixedly installed to the top of the mounting frame 2, the bottom end of the first cylinder 3 penetrates the mounting frame 2 and is fixedly connected to the cutting machine 4, and a fixing mechanism 5 is arranged between the base plate 1 and the mounting frame 2; wherein, the fixing mechanism 5 includes a second cylinder 501 fixedly connected to the top of the mounting frame 2, the bottom end of the second cylinder 501 penetrates the mounting frame 2 and is fixedly connected to a gas storage frame 505, a piston plate 506 is arranged inside the gas storage frame 505, the bottom end of the piston plate 506 penetrates the gas storage frame 505 and is fixedly connected to a moving fixture 502, the top of the base plate 1 is fixedly connected to a fixing fixture 503, an adjusting component 507 is arranged on the surface of the gas storage frame 505, and an air supply component 508 is arranged at the top of the base plate 1. The pipe to be cut is placed in the fixing fixture 503 on the bottom plate 1. After ensuring the length, the second cylinder 501 in the fixing mechanism 5 is started. The second cylinder 501 drives the gas storage frame 505, the piston plate 506 and the movable fixture 502 to move downward. The movable fixture 502 and the fixing fixture 503 are combined with each other to achieve preliminary fixation of the pipe. The second cylinder 501 will drive the gas storage frame 505 to move downward for a distance. A part of the gas inside the gas storage frame 505 will enter the regulating component 507, so that the gas storage frame 505 maintains a certain air pressure value. After the preliminary adjustment is completed, the first cylinder 3 is started again to drive the cutting machine 4 to move downward. The cutting machine 4 will also drive the air supply component 508 to operate. The air supply component 508 always supplies air to the gas storage frame 505, so that the internal air pressure is always in a high state. Then the regulating component 507 is used for self-adjustment to ensure the stability of cutting, thereby completing the entire cutting operation.
[0027] like Figure 1-5 As shown, the adjustment assembly 507 includes an adjustment cylinder 5071 fixedly connected to the front end of the gas storage frame 505, one end of the adjustment cylinder 5071 is rotatably connected to a threaded tube 5072, one end of the threaded tube 5072 penetrates into the adjustment cylinder 5071 and is threadedly connected to a screw rod 5073, the other end of the screw rod 5073 is fixedly connected to a mounting plate 5074, the other end of the mounting plate 5074 is fixedly connected to a spring 5075, the other end of the spring 5075 is fixedly connected to an adjustment plate 5076, an exhaust hole 5077 is provided on the surface of the adjustment cylinder 5071, and a first air pipe 5078 is provided between the other end of the adjustment cylinder 5071 and the top of the gas storage frame 505. The other end of the threaded tube 5072 is fixedly connected to an operating block 5079, and the surface of the operating block 5079 is provided with evenly distributed grooves. One side of the mounting plate 5074 is fixedly connected to a limit rod 50710, and the other end of the limit rod 50710 passes through the adjustment cylinder 5071 and extends to the outside of the adjustment cylinder 5071. One end of the adjustment cylinder 5071 is provided with annularly distributed diamond holes, and the other end of the adjustment cylinder 5071 is provided with a barometer 50711.
[0028] The threaded tube 5072 can be rotated by using the operating block 5079. The threaded tube 5072 rotating in place will drive the screw rod 5073 to drive the mounting plate 5074 to adjust the horizontal position, thereby achieving the adjustment of the set value air pressure value; the gas in the gas storage frame 505 will enter the adjustment cylinder 5071 from the first air pipe 5078, and the gas will squeeze the adjustment plate 5076, causing the spring 5075 to bend. When the adjustment plate 5076 moves to the exhaust hole 5077, automatic exhaust will occur, thereby achieving a relatively stable air pressure in the adjustment cylinder 5071.
[0029] like Figure 1-5 As shown, the air supply assembly 508 includes an air supply cylinder 5081 fixedly connected to the top of the base plate 1, a piston rod 5082 is provided on the inner wall of the air supply cylinder 5081, the top of the piston rod 5082 penetrates the air supply cylinder 5081 and is fixedly connected to the mounting portion of the cutting machine 4, and a second air pipe 5083 is provided between the surface of the air supply cylinder 5081 and the top of the air storage frame 505. An air inlet pipe 5084 is provided at the lower end of the surface of the air supply cylinder 5081, and a one-way valve 5085 is provided at the other end of the air inlet pipe 5084. The inner walls of the fixed fixture 503 and the movable fixture 502 are provided with a protective pad 504, and the material of the protective pad 504 is a rubber material component. The cutting machine 4 will drive the piston rod 5082 to move downward synchronously, and the piston rod 5082 compresses the internal gas of the air supply cylinder 5081, and the compressed gas will enter the air storage frame 505 from the second air pipe 5083.
[0030] When the utility model is in use, the pipe to be cut is placed in the fixing fixture 503 on the bottom plate 1. After ensuring the length, the second cylinder 501 in the fixing mechanism 5 is started, and the second cylinder 501 drives the gas storage frame 505, the piston plate 506 and the movable fixture 502 to move downward. The movable fixture 502 and the fixing fixture 503 are combined with each other to achieve preliminary fixation of the pipe. The second cylinder 501 drives the gas storage frame 505 to move downward for a distance, and the gas in the gas storage frame 505 enters the regulating cylinder 5071 from the first air pipe 5078. The gas squeezes the regulating plate 5076, and the spring 5075 bends. When the regulating plate 5076 When it moves to the exhaust hole 5077, automatic exhaust will occur, thereby achieving a relatively stable air pressure in the adjustment cylinder 5071. After the initial adjustment is completed, the first cylinder 3 is started again to drive the cutting machine 4 to move downward. The cutting machine 4 will drive the piston rod 5082 to move downward synchronously. The piston rod 5082 compresses the internal gas of the air supply cylinder 5081, and the compressed gas will enter the air storage frame 505 from the second air pipe 5083. The air supply component 508 always supplies air to the air storage frame 505, so that the internal air pressure is always in a high state, and then the adjustment component 507 is used for self-adjustment to ensure the stability of cutting, thereby completing the entire cutting operation;
[0031] Regarding the adjustment of the air pressure setting, the operating block 5079 can be used to rotate the threaded tube 5072. The threaded tube 5072 rotating in place will drive the screw rod 5073 to drive the mounting plate 5074 to adjust the horizontal position, thereby achieving the adjustment of the set value air pressure value.
[0032] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A cutting device for pipe production with a fixed structure, characterized in that: include: A bottom plate (1), the top of the bottom plate (1) being fixedly connected to a mounting frame (2), the top of the mounting frame (2) being fixedly mounted with a first cylinder (3), the bottom end of the first cylinder (3) passing through the mounting frame (2) and being fixedly connected to a cutting machine (4), a fixing mechanism (5) being provided between the bottom plate (1) and the mounting frame (2); The fixing mechanism (5) comprises a second cylinder (501) fixedly connected to the top of the mounting frame (2); the bottom end of the second cylinder (501) passes through the mounting frame (2) and is fixedly connected to a gas storage frame (505); a piston plate (506) is arranged inside the gas storage frame (505); the bottom end of the piston plate (506) passes through the gas storage frame (505) and is fixedly connected to a movable clamp (502); the top end of the bottom plate (1) is fixedly connected to a fixing clamp (503); an adjusting component (507) is arranged on the surface of the gas storage frame (505); and the top end of the bottom plate (1) is arranged to have an air supply component (508).
2. A cutting device for pipe production with a fixed structure according to claim 1, characterized in that: The regulating assembly (507) comprises an regulating cylinder (5071) fixedly connected to the front end of the gas storage frame (505); one end of the regulating cylinder (5071) is rotatably connected to a threaded tube (5072); one end of the threaded tube (5072) penetrates into the regulating cylinder (5071) and is threadedly connected to a screw rod (5073); the other end of the screw rod (5073) is fixedly connected to a mounting plate (5074); the other end of the mounting plate (5074) is fixedly connected to a spring (5075); the other end of the spring (5075) is fixedly connected to an regulating plate (5076); an exhaust hole (5077) is provided on the surface of the regulating cylinder (5071); and a first air pipe (5078) is provided between the other end of the regulating cylinder (5071) and the top end of the gas storage frame (505).
3. The cutting device for pipe production with a fixed structure according to claim 1, characterized in that: The air supply assembly (508) comprises an air supply cylinder (5081) fixedly connected to the top of the base plate (1); a piston rod (5082) is provided on the inner wall of the air supply cylinder (5081); the top of the piston rod (5082) passes through the air supply cylinder (5081) and is fixedly connected to the mounting portion of the cutting machine (4); and a second air pipe (5083) is provided between the surface of the air supply cylinder (5081) and the top of the air storage frame (505).
4. A cutting device for pipe production with a fixed structure according to claim 3, characterized in that: An air inlet pipe (5084) is provided at the lower end of the surface of the air supply cylinder (5081), and a one-way valve (5085) is provided at the other end of the air inlet pipe (5084).
5. The cutting device for pipe production with a fixed structure according to claim 2, characterized in that: The other end of the threaded tube (5072) is fixedly connected to an operating block (5079), and the surface of the operating block (5079) is provided with evenly distributed grooves.
6. A pipe production cutting device with a fixed structure according to claim 2, characterized in that: One side of the mounting plate (5074) is fixedly connected to a limiting rod (50710), and the other end of the limiting rod (50710) passes through the adjustment tube (5071) and extends to the outside of the adjustment tube (5071).
7. The cutting device for pipe production with a fixed structure according to claim 2, characterized in that: One end of the regulating cylinder (5071) is provided with diamond-shaped holes distributed in an annular pattern, and the other end of the regulating cylinder (5071) is provided with a pressure gauge (50711).
8. The cutting device for pipe production with a fixed structure according to claim 1, characterized in that: The inner walls of the fixed fixture (503) and the movable fixture (502) are provided with protective pads (504), and the material of the protective pads (504) is a rubber material component.
Citation Information
Patent Citations
A pipe cutting device
CN113441961B