Mold temperature control machine for manufacturing injection molding light guide plate

By designing a mold temperature controller equipped with cleaning components and cooling components, the problems of scale accumulation and blockage are solved, efficient cleaning and cooling of the equipment is achieved, and the reliability and efficiency of the equipment are improved.

CN222590616UActive Publication Date: 2025-03-11JIANGXI LONGSHUN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420837516.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-03-11
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

During the use of the existing temperature control machine, the scale is difficult to fall off automatically, resulting in the accumulation of scale inside the heating barrel, blocking the discharge port, and affecting the normal operation of the equipment.

Method used

A mold temperature control machine including a hot water tank and a cooling box is designed, equipped with cleaning components and cooling components. The cleaning assembly uses a motor-driven brush to clean the scale on the inner wall of the hot water tank, and the cooling assembly uses a cooling plate and a cooling fan to cool the water in the cooling chamber.

Benefits of technology

Effectively clean the scale in the inner wall of the hot water tank to avoid clogging problems, and realize the recycling of cooling tank water through cooling components, improving the efficiency and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a mold temperature control machine for manufacturing an injection molding light guide plate, which relates to the technical field of light guide plate production, and comprises a temperature control machine shell, a hot water tank and a cooling box are arranged in the temperature control machine shell, a cleaning assembly is arranged in the hot water tank and used for cleaning scale in the hot water tank, and a cooling assembly is arranged in the cooling box and used for cooling the scale in the hot water tank. The cooling box is used for cooling water in the cooling box. According to the mold temperature control machine for manufacturing the injection molding light guide plate, scale on the inner wall of the hot water tank can be cleaned through the cleaning assembly, and an abraded brush can be replaced, so that the cleaning effect of the brush on the scale on the inner wall of the hot water tank is ensured; cold water is conveyed into the light guide plate mold through the cooling box, the water suction pump, the water conveying pipe, the water suction pipe and the conveying pipe to cool the mold, water in the cooling box can be cooled through the cooling assembly, and the water in the cooling box can be recycled.
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Description

Technical Field

[0001] The utility model relates to the technical field of light guide plate production, in particular to a mold temperature control machine for manufacturing injection-molded light guide plates. Background Art

[0002] The light guide plate is a transparent plate, usually made of optical-grade plexiglass or polycarbonate and other materials. Its main function is to convert point light source or line light source into a uniform surface light source. When the light guide plate is injected, a temperature controller is needed to heat the light guide plate mold. However, in actual use, the existing temperature controller will cause the heating barrel to be heated for a long time, and the ditch will adhere to the inner wall of the heating barrel. At the same time, it is difficult to make it fall off automatically without external force, which will make the scale cleaning work inside the heating barrel incomplete. At the same time, more scale accumulates at the discharge port, and the scale clumps, blocking the discharge port, making it difficult to discharge the scale in a short time. The staff also needs to use tools to clear the discharge pipe, which has certain limitations when used.

[0003] In order to solve the above problems, the publication number CN220031097U discloses a "mold temperature controller" that uses a servo motor, a threaded rod, a driving gear, a driven gear and a scraper to facilitate the better discharge of scale and avoid blockage. However, the device still has certain defects in actual use. For example, the device drives the scraper to rise and fall through the threaded rod to clean the scale on the inner wall of the heating barrel. When the scraper cleans the scale on the inner wall of the heating barrel, the scraper will rub against the inner wall of the heating barrel, causing the scraper to be severely worn after a period of use and unable to effectively clean the scale on the inner wall of the heating barrel. In addition, the device can only heat the light guide plate mold, but cannot cool the light guide plate mold. Utility Model Content

[0004] The utility model aims to solve the shortcomings existing in the background technology and provides a mold temperature control machine for manufacturing injection molded light guide plates. By replacing the brush for cleaning scale, the brush can ensure the cleaning effect of the scale on the inner wall of the hot water tank. Cold water is transported to the light guide plate mold through a cooling box, a water pump, a water pipe, a water pipe and a delivery pipe to cool the mold.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a mold temperature controller for injection molding light guide plate manufacturing, comprising: a temperature controller shell, a hot water tank and a cooling box installed inside the temperature controller shell, a cleaning component is provided inside the hot water tank for cleaning the scale inside the hot water tank, and a cooling component is provided inside the cooling box for cooling the water inside the cooling box.

[0006] Optionally, the cleaning assembly comprises: a motor, a rotating rod, a driving rod, a mounting plate and a brush, wherein a motor is installed on one side of the top of the temperature control machine shell, and the bottom of the motor is rotatably connected to the rotating rod through the motor shaft, and multiple driving rods are connected to both sides of the outer end of the rotating rod, two mounting plates are arranged inside the hot water tank, and a brush is arranged on one side of the outer end of the mounting plate, one of which is connected to a vertical plate on one side of the top of the driving rod, a through hole is opened on one side of the outer end of the vertical plate, a threaded hole is opened on the inner side of the mounting plate, a threaded rod threadedly connected to the threaded hole is arranged inside the through hole, a drain pipe is connected to the bottom of the hot water tank, an auger is connected to the bottom end of the rotating rod, a guide plate is installed inside the hot water tank, a control valve is arranged on one side of the outer end of the drain pipe, a water inlet pipe is connected to one side of the outer end of the hot water tank, one end of the water inlet pipe protrudes from one side of the outer end of the temperature control machine shell, a sealing plate is threadedly connected to the outside of the hot water tank, and a rotating plate is rotatably connected to one side of the outer end of the temperature control machine shell through a hinge, wherein the cleaning assembly is used to clean scale on the inner wall of the hot water tank.

[0007] Optionally, the cooling assembly includes: a heat conducting plate, a cooling plate, a heat dissipation plate and a heat dissipation fan, a heat conducting plate is installed on the top of the cooling box, a plurality of cooling plates are connected to the bottom of the heat conducting plate, a plurality of heat dissipation plates are connected to the top of the heat conducting plate, two heat dissipation fans are installed on the top of the temperature control machine housing, one side of the outer end of the cooling box is connected to a water inlet pipe, one end of the water inlet pipe protrudes from one side of the outer end of the temperature control machine housing, a water outlet pipe is connected to the bottom of the cooling box, an operating valve is arranged on the outside of the water outlet pipe, and the hot water tank and the inside of the cooling box are both connected to an inlet pipe. Water pipe, a water pump is installed on one side of the outer end of the temperature control machine shell, and a water pump is connected to one side of the outer end of the water pump. One end of the two water pipes is connected to the water pump, and an electromagnetic valve is installed inside the water pipe. The other side of the outer end of the water pump is connected to a delivery pipe, and the hot water tank and the inner side of the cooling box are connected to shunt pipes. A return pipe is arranged on the top of the temperature control machine shell, and one end of the two return pipes is connected to the return pipe, and electric control valves are installed inside the two shunt pipes, wherein the cooling component is used to cool the water in the cooling box.

[0008] Optionally, a temperature sensor is installed on one side of the inner wall of the hot water tank and the cooling box, a heating tube is installed on the other side of the inner wall of the hot water tank, and a display screen is installed on one side of the outer end of the temperature control machine shell, wherein the temperature sensor is used to monitor the temperature of the water in the hot water tank and the cooling box.

[0009] The utility model has the advantages that the scale on the inner wall of the hot water tank can be cleaned by the cleaning component, and the worn brush can be replaced to ensure the cleaning effect of the brush on the scale on the inner wall of the hot water tank, and cold water is transported to the light guide plate mold through the cooling box, water pump, water pipe, water pipe and delivery pipe to cool the mold, and the cooling component can cool the water in the cooling box, so that the water in the cooling box can be recycled. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0011] Figure 2 It is a sectional view of the overall structure of the utility model.

[0012] Figure 3 It is a schematic diagram of the structure of the hot water tank of the utility model.

[0013] Figure 4 This is a schematic diagram of the cooling plate structure of the utility model.

[0014] Figure 5 This is a schematic diagram of the guide plate structure of the utility model.

[0015] Figure 6 For the utility model Figure 2 Enlarged view of point A in .

[0016] Figure 1-6 In: 1-temperature controller housing; 101-hot water tank; 102-cooling box; 2-motor; 201-rotating rod; 202-driving rod; 203-mounting plate; 204-brush; 3-vertical plate; 301-through hole; 302-threaded hole; 303-threaded rod; 4-drain pipe; 401-auger; 402-guide plate; 403-water inlet pipe; 404-sealing plate; 405-rotating plate; 5-heat conduction plate; 501-cooling plate; 502-heat dissipation plate; 503-cooling fan; 6-water inlet pipe; 601-water outlet pipe; 7-water delivery pipe; 701-water pump; 702-water pump; 703-solenoid valve; 704-delivery pipe; 705-shunt pipe; 706-reflux pipe; 8-temperature sensor; 801-heating pipe; 802-display screen. DETAILED DESCRIPTION

[0017] The present application is described in detail below with reference to the accompanying drawings and specific implementation methods. Example

[0018] See also Figure 1-6In this embodiment, a mold temperature controller for injection molding light guide plate manufacturing is provided, including: a temperature controller housing 1, a hot water tank 101 and a cooling box 102 are installed inside the temperature controller housing 1, a cleaning component is arranged inside the hot water tank 101, and the cooling box 102 is arranged inside the cooling box 102, and the cooling component is arranged inside the cooling box 102, and the water inside the cooling box 102 is cooled.

[0019] Among them, the cleaning component includes: a motor 2, a rotating rod 201, a driving rod 202, a mounting plate 203 and a brush 204. A motor 2 is installed on one side of the top of the temperature control machine housing 1, and the bottom of the motor 2 is rotatably connected to the rotating rod 201 through the motor shaft. Both sides of the outer end of the rotating rod 201 are connected to multiple driving rods 202. Two mounting plates 203 are arranged inside the hot water tank 101, and a brush 204 is arranged on one side of the outer end of the mounting plate 203. When it is necessary to clean the scale on the inner wall of the hot water tank 101, the motor shaft is driven by the motor 2 to drive the rotating rod 201 to rotate, and the rotating rod 201 can drive the driving rod 202, the mounting plate 203 and the brush 204 to rotate, and then the scale on the inner wall of the hot water tank 101 is cleaned by the brush 204.

[0020] Among them, one of the driving rods 202 is connected to a vertical plate 3 on one side of the top, a through hole 301 is opened on one side of the outer end of the vertical plate 3, a threaded hole 302 is opened on the inner side of the mounting plate 203, and a threaded rod 303 threadedly connected to the threaded hole 302 is arranged inside the through hole 301. When the brush 204 needs to be replaced, the threaded rod 303 is rotated out of the through hole 301 and the threaded hole 302, and then the mounting plate 203 and the brush 204 are removed from one end of the driving rod 202, and then the sealing plate 404 is removed from the outer side of the hot water tank 101. Then, the rotating plate 405 is opened by rotating the hinge, and then the mounting plate 203 and the brush 204 are removed from the hot water tank 101 to the outside of the temperature control machine housing 1. When installing the mounting plate 203 and the brush 204, the mounting plate 203 and the brush 204 are moved into the hot water tank 101, and the through hole 301 is aligned with the threaded hole 302, and then one end of the threaded rod 303 is passed through the through hole 301 and turned into the threaded hole 302 and threadedly connected with the threaded hole 302, so that the mounting plate 203 is fixed to one end of the driving rod 202.

[0021] Among them, a drain pipe 4 is connected to the bottom of the hot water tank 101, an auger 401 is connected to the bottom end of the rotating rod 201, a guide plate 402 is installed inside the hot water tank 101, and a control valve is arranged on one side of the outer end of the drain pipe 4. A water inlet pipe 403 is connected to one side of the outer end of the temperature control machine housing 1, and one end of the water inlet pipe 403 protrudes from one side of the outer end of the temperature control machine housing 1. A sealing plate 404 is connected to the outside of the hot water tank 101 through a thread, and a rotating plate 405 is rotatably connected to one side of the outer end of the temperature control machine housing 1 through a hinge. After the scale in the hot water tank 101 is cleaned, the control valve can be opened so that the scale inside the hot water tank 101 is discharged from the drain pipe 4 with the water flow, and the rotating rod 201 can drive the auger 401 at its bottom to rotate to prevent the scale from being blocked in the drain pipe 4, wherein the guide plate 402 is used to guide the water and scale in the hot water tank 101 to the drain pipe 4, and the water inlet pipe 403 is used to add water to the hot water tank 101.

[0022] Among them, the cooling component includes: a heat conducting plate 5, a cooling plate 501, a heat sink 502 and a cooling fan 503. A heat conducting plate 5 is installed on the top of the cooling box 102. A plurality of cooling plates 501 are connected to the bottom of the heat conducting plate 5. A plurality of heat sinks 502 are connected to the top of the heat conducting plate 5. Two cooling fans 503 are installed on the top of the temperature control machine housing 1. When it is necessary to cool the water in the cooling box 102, the heat of the water in the cooling box 102 is transferred to the heat conducting plate 5 and the heat sink 502 through the cooling plate 501, and then the heat sink 502 is blown by the cooling fan 503, so as to dissipate the heat of the heat sink 502 and cool the water in the cooling box 102.

[0023] Among them, a water inlet pipe 6 is connected to one side of the outer end of the cooling box 102, one end of the water inlet pipe 6 protrudes from one side of the outer end of the temperature control machine housing 1, and a water outlet pipe 601 is connected to the bottom of the cooling box 102. An operating valve is arranged on the outside of the water outlet pipe 601, wherein the water inlet pipe 6 is used to add water to the inside of the cooling box 102. When the water in the cooling box 102 needs to be discharged, the operating valve can be opened to discharge the water in the cooling box 102 through the water outlet pipe 601 for replacement.

[0024] Among them, the inner sides of the hot water tank 101 and the cooling box 102 are connected to the water pipe 7, a water pump 701 is installed on one side of the outer end of the temperature control machine shell 1, and the outer side of the water pump 701 is connected to the water pipe 702, one end of the two water pipes 7 are connected to the water pipe 702, and an electromagnetic valve 703 is installed inside the water pipe 7, and the other side of the outer end of the water pump 701 is connected to the delivery pipe 704, the inner sides of the hot water tank 101 and the cooling box 102 are connected to the shunt pipe 705, and a return pipe 706 is arranged on the top of the temperature control machine shell 1, one end of the two return pipes 706 are connected to the return pipe 706, and the two shunt pipes 705 are installed with electric control valves. When it is necessary to heat up the light guide plate mold, the water pump 701 is started to extract the hot water in the hot water tank 101 through the water pipe 702 and the water pipe 7 connected to the outer side of the hot water tank 101. To the delivery pipe 704, and the delivery pipe 704 is connected to the light guide plate mold, so the heated water can be delivered to the mold through the delivery pipe 704 to heat the mold, and one end of the reflux pipe 706 is connected to the mold, so the water discharged from the mold can be returned to the hot water tank 101 through the reflux pipe 706 and the diversion pipe 705. When the light guide plate mold needs to be cooled, the water in the cooling box 102 is extracted into the delivery pipe 704 through the water pump 701 using the water pump pipe 702 and the water delivery pipe 7, and then the water is delivered to the mold through the delivery pipe 704 to cool the mold, and finally the water is returned to the cooling box 102 through the reflux pipe 706 and the diversion pipe 705. When different water delivery pipes 7 and diversion pipes 705 are used, the corresponding solenoid valves 703 and the electric control valves need to be opened to ensure the normal use of the water delivery pipes 7 and the diversion pipes 705.

[0025] Among them, a temperature sensor 8 is installed on one side of the inner wall of the hot water tank 101 and the cooling box 102, a heating tube 801 is installed on the other side of the inner wall of the hot water tank 101, and a display screen 802 is installed on one side of the outer end of the temperature control machine shell 1, wherein the heating tube 801 is used to heat the water in the hot water tank 101, and the two temperature sensors 8 are used to monitor the temperature of the water in the hot water tank 101 and the cooling box 102 respectively, and the temperature sensor 8 can transmit the monitored temperature value to the display screen 802 for the staff to view.

[0026] The model of the temperature sensor 8 is WZP-291, and its working principle is as follows: the temperature sensor 8 is generally composed of three parts: a temperature sensitive element, a conversion element and a temperature conversion circuit. The function of the temperature sensitive element is to convert the sensed temperature signal into an easily measurable quantity that has a certain relationship with the temperature; the function of the conversion element is to convert the physical quantity output by the temperature sensitive element into an electrical quantity output; the function of the conversion circuit is to convert the electrical quantity output by the conversion element into an easily measurable electrical quantity, such as voltage, current, frequency, etc. The temperature sensor 8 is a mature conventional technology in this technical field, and this solution does not make any improvements to the circuit or program of the temperature sensor 8. The circuit and signal connection method between the temperature sensor 8 and the display screen 802 also belongs to the public conventional technology, so the circuit and signal connection relationship will not be repeated.

[0027] A control panel is installed on one side of the outer end of the temperature control machine casing 1, and the control panel is used to control the start and stop of the temperature sensor 8, the display screen 802, the heating tube 801, the water pump 701, the solenoid valve 703, the electric control valve, the cooling fan 503 and the motor 2. The control panel, the temperature sensor 8, the display screen 802, the heating tube 801, the water pump 701, the solenoid valve 703, the electric control valve, the cooling fan 503 and the motor 2 are all powered by an external power supply, and the control procedures involved in the utility model can be implemented by those skilled in the art according to the same or similar principles in the prior art. This part is not the innovation of the utility model.

[0028] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0029] The above is a detailed introduction to a mold temperature controller for manufacturing an injection molded light guide plate provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of ​​the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A mold temperature controller for manufacturing an injection molded light guide plate, characterized in that: include: A temperature control machine housing (1), wherein a hot water tank (101) and a cooling box (102) are installed inside the temperature control machine housing (1), a cleaning component is arranged inside the hot water tank (101) for cleaning scale inside the hot water tank (101), and a cooling component is arranged inside the cooling box (102) for cooling water inside the cooling box (102); The cooling assembly comprises: a heat conducting plate (5), a cooling plate (501), a heat sink (502) and a heat dissipation fan (503); a heat conducting plate (5) is installed on the top of the cooling box (102); a plurality of cooling plates (501) are connected to the bottom of the heat conducting plate (5); a plurality of heat dissipation plates (502) are connected to the top of the heat conducting plate (5); and two heat dissipation fans (503) are installed on the top of the temperature control machine housing (1).

2. The mold temperature controller for manufacturing an injection molded light guide plate according to claim 1, characterized in that: One side of the outer end of the cooling box (102) is connected to a water inlet pipe (6), one end of the water inlet pipe (6) protrudes from one side of the outer end of the temperature control machine housing (1), and the bottom of the cooling box (102) is connected to a water outlet pipe (601), and an operating valve is arranged on the outside of the water outlet pipe (601).

3. The mold temperature controller for manufacturing an injection molded light guide plate according to claim 1, characterized in that: The inner sides of the hot water tank (101) and the cooling box (102) are both connected to a water pipe (7); a water pump (701) is installed on one side of the outer end of the temperature control machine housing (1); one side of the outer end of the water pump (701) is connected to a water pipe (702); one end of the two water pipes (7) is connected to the water pipe (702); a solenoid valve (703) is installed inside the water pipe (7); the other side of the outer end of the water pump (701) is connected to a delivery pipe (704); the inner sides of the hot water tank (101) and the cooling box (102) are both connected to a shunt pipe (705); a return pipe (706) is arranged on the top of the temperature control machine housing (1); one end of the two return pipes (706) is connected to the return pipe (706); and an electric control valve is installed inside the two shunt pipes (705).

4. The mold temperature controller for manufacturing an injection molded light guide plate according to claim 1, characterized in that: A temperature sensor (8) is installed on one side of the inner wall of the hot water tank (101) and the cooling box (102), a heating tube (801) is installed on the other side of the inner wall of the hot water tank (101), and a display screen (802) is installed on one side of the outer end of the temperature control machine housing (1).

Citation Information

Patent Citations

  • Mold temperature controller

    CN220031097U