Radar module mounting bracket and vehicle

By designing a radar module mounting bracket including a bracket body, hollow part, connector and protective cover, the problem of easy damage to the radar module during bumps or collisions in the prior art is solved, and effective protection and stable installation of the radar module is achieved.

CN222591391UActive Publication Date: 2025-03-11GREAT WALL MOTOR CO LTD
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Patent Information

Application Number
CN202421438357.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-11
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The installation structure of existing automotive radar modules is likely to cause damage or deviation of radar modules when the vehicle is bumped or collided, and lacks effective protection measures.

Method used

A radar module mounting bracket is designed, which includes a support body, a hollow part, a connecting piece and a protective cover. The main body of the bracket extends along the bumper, and the hollow part is used to fix the radar module. The connecting parts ensure that the module is installed stably in the hollow part, and the protective cover protects the radar module from external damage.

Benefits of technology

Through this mounting bracket, the radar module is effectively prevented from colliding with bumpers or other structural parts, reduce the damage to the radar module by bumpers and collisions, and improve its stability and service life.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a radar module installing support and a vehicle, the radar module installing support is used for installing a radar module on a bumper of the vehicle, the radar module installing support comprises a support main body fixedly connected on the bumper; the bracket main body is constructed into a plate shape extending along the bumper; the hollow part is formed on the bracket main body; the connecting piece is arranged on the bracket main body; the connecting piece is used for installing the radar module on the bracket main body and keeping the radar module in an area defined by the hollow part; and the radar module and the bumper are arranged at an interval. The hollow part formed on the main body of the support enables the radar module to be kept in the area defined by the hollow part, and the radar module and the bumper are arranged at intervals, so that the radar module can be effectively prevented from colliding with the bumper or other structural members when a vehicle bumps violently, and the radar module is protected.
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Description

Technical Field

[0001] The utility model relates to the field of automobile technology, and in particular to a radar module mounting bracket. Meanwhile, the utility model also relates to a vehicle provided with the radar module mounting bracket. Background Art

[0002] Automotive radar, as the name implies, is a radar used in cars or other ground motor vehicles. Therefore, it includes radars based on different technologies, with different functions (such as obstacle detection, collision prediction, adaptive cruise control), and using different working principles (such as pulse radar, FMCW radar, microwave impact radar). Radar plays an important role in the safe driving of automobiles, and many modern motor vehicles are equipped with radar systems for detecting objects and the position of these objects relative to the motor vehicle. These radar systems can be used to provide parking assistance, adaptive cruise control, and pre-collision braking features, etc.

[0003] In many cases, the radar module and the bracket for fixing the radar module are located on the bumper structure of the motor vehicle. In the prior art, the installation structure of the radar generally adopts an all-inclusive protection method, that is, the radar is set in a closed box, and then installed on the bumper structure of the vehicle. When the vehicle is driving on a bumpy road or is subjected to similar excitations such as a collision, it is easy to generate vibrations. When these vibrations are transmitted to the radar module and the bracket for fixing the radar module, the collision force generated will exert pressure on the radar module or the radar support bracket, and even the bracket for fixing the radar module will be affected by external forces, resulting in damage or deviation of the radar module. Utility Model Content

[0004] In view of this, the utility model aims to provide a radar module mounting bracket to protect the radar module installed on the bumper.

[0005] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0006] A radar module mounting bracket is used to mount the radar module on a bumper of a vehicle, the radar module mounting bracket comprising: a bracket body, fixedly connected to the bumper; the bracket body is constructed into a plate shape extending along the bumper; a hollow portion is formed on the bracket body; a connecting piece is arranged on the bracket body; the connecting piece constitutes the installation of the radar module on the bracket body and keeps the radar module within the area circled by the hollow portion; and a spacing is set between the radar module and the bumper.

[0007] Furthermore, protruding support ribs are formed on the bracket body at two opposite sides of the radar module; and a plurality of ear plates located at two opposite sides of the radar module are fixedly placed on the support ribs.

[0008] Furthermore, the plurality of ear plates are distributed in a triangular shape on two opposite sides of the radar module.

[0009] Furthermore, a plurality of welding areas for welding the bracket body to the bumper are provided on the bracket body in the circumferential direction of the hollow portion.

[0010] Furthermore, an adhesive portion is provided on the bracket body adjacent to the edge of the bracket body for bonding the bracket body to the bumper before welding the bracket body to the bumper.

[0011] Furthermore, a positioning mechanism for positioning the mounting position of the bracket body is provided between the bumper and the bracket body.

[0012] Furthermore, the positioning mechanism includes a transparent positioning slot formed on the bracket body, and a positioning plate fixedly connected to the preset position of the bumper. On the bracket body on the opposite side of the positioning slot, there are respectively provided with upwardly extending reinforcement ribs; when the positioning plate is inserted into the positioning slot, the two reinforcement ribs are clamped on both sides of the positioning plate in the thickness direction.

[0013] Furthermore, a cover buckle is provided on the bracket body and connected to the bracket body to accommodate a protective cover of the radar module.

[0014] Furthermore, a heat dissipation gap is formed between the bottom edge of the protective cover and the bracket body.

[0015] Compared with the prior art, the utility model has the following advantages:

[0016] The main body of the radar module mounting bracket of the utility model is constructed into a plate shape extending along the bumper, so that the cooperation with the bumper can be more firm and stable during installation; the hollow portion formed on the bracket main body keeps the radar module within the area circled by the hollow portion, and the distance between the radar module and the bumper is set, which can effectively prevent the radar module from colliding with the bumper or other structural parts when the vehicle is violently bumped, thereby protecting the radar module.

[0017] The bracket body is provided with protruding support ribs for fixing the ear plates on which the radar module is mounted, so that the radar module can be fixedly mounted and supported in the hollow portion with the ear plates. Such a flexible structure can further buffer the vibration caused by the bumps of the vehicle.

[0018] The ear plates are distributed in a triangular shape, making the radar module more stable and secure to install.

[0019] The welding area circumferentially surrounds the hollow area, which can make the force on the bracket body on the bumper more uniform, which is beneficial to improving the durability of the fixing structure.

[0020] The adhesive portion can play a role of pre-fixing the bracket body before welding it to the bumper, making it easier to install.

[0021] The positioning mechanism is used to position the mounting position of the bracket body on the bumper, which can effectively prevent positioning deviation caused by errors.

[0022] The cooperation between the positioning seam and the positioning piece can make the positioning structure have fewer degrees of freedom and more accurate positioning; the reinforcing ribs on the opposite side of the positioning seam can clamp the positioning piece to prevent the positioning piece from being bent and damaged.

[0023] The protective cover on the bracket body is used to accommodate the radar module, which can effectively protect the radar module and prevent the radar alarm from malfunctioning due to obstruction by mud and sand.

[0024] A heat dissipation gap is formed between the bottom edge of the protective cover and the bracket body, which can dissipate the heat generated by the radar module and extend the service life of the radar module.

[0025] The utility model also provides a vehicle, comprising a bumper, on which the above-mentioned radar module mounting bracket is mounted.

[0026] The vehicle of the utility model is equipped with the above-mentioned radar module mounting bracket on the bumper to effectively protect the radar module. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0028] Figure 1 This is a schematic structural diagram of the bracket body according to the first embodiment of the utility model at one viewing angle;

[0029] Figure 2 This is a schematic structural diagram of the bracket body according to the first embodiment of the utility model from another perspective;

[0030] Figure 3 It is a structural schematic diagram of the bracket body and the radar module according to the first embodiment of the utility model after being assembled from one viewing angle;

[0031] Figure 4 This is a schematic structural diagram of the bracket body and the radar module after being assembled in another viewing angle according to the first embodiment of the utility model;

[0032] Figure 5 This is a schematic diagram of the structure after the radar module mounting bracket and the bumper are assembled according to the first embodiment of the present utility model;

[0033] Figure 6 This is a schematic structural diagram of a bumper according to Embodiment 1 of the present utility model;

[0034] Figure 7 It is a structural schematic diagram of the bracket body and the bumper after being assembled in the first embodiment of the utility model from one viewing angle;

[0035] Figure 8 This is a schematic diagram of the structure of the radar module according to the first embodiment of the present utility model;

[0036] Fig. 9 This is a schematic diagram of the structure of the protective cover according to the first embodiment of the utility model;

[0037] Fig.10 for Figure 2 The enlarged view of point A in the middle;

[0038] Fig.11 It is a structural schematic diagram of the bracket body and the bumper after being assembled in another viewing angle according to the first embodiment of the utility model;

[0039] Fig.12 for Fig.11 A cross-sectional view at the position indicated by BB;

[0040] Description of reference numerals:

[0041] 1. Bracket body; 101. Hollow portion; 102. Limiting groove; 103. Support rib; 104. Welding site; 105. Adhesive portion; 106. Positioning seam; 107. Reinforcement rib; 108. Positioning pin; 109. Hook; 110. Limiting portion; 111. Grasping structure;

[0042] 2. radar module; 201. ear plate; 202. wiring harness;

[0043] 3. Bumper; 301. Positioning piece;

[0044] 4. Protective cover; 401. Positioning hole; 402. Clamp hole;

[0045] 6. Wiring harness;

[0046] 7. Heat dissipation gap. DETAILED DESCRIPTION

[0047] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0048] In the description of the present invention, it should be noted that if there are terms indicating orientation or positional relationship such as "upper", "lower", "inner", "back", etc., they are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, if there are terms such as "first" to "fifth", they are also used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0049] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.

[0050] In addition to the above, it should be noted that "one embodiment", "another embodiment", "embodiment", etc. mentioned in this specification refer to the specific features, structures or characteristics described in conjunction with the embodiment included in at least one embodiment generally described in this application. The same expression appearing in multiple places in the specification does not necessarily refer to the same embodiment. Further, when describing a specific feature, structure or characteristic in conjunction with any embodiment, it is claimed that the realization of such feature, structure or characteristic in conjunction with other embodiments also falls within the scope of the present invention.

[0051] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0052] Embodiment 1

[0053] The present embodiment relates to a radar module mounting bracket, which is used to mount a radar module 2 on a bumper 3 of a vehicle. The radar module mounting bracket includes: a bracket body 1, which is fixedly connected to the bumper 3; the bracket body 1 is constructed into a plate shape extending along the bumper 3; a hollow portion 101 is formed on the bracket body 1; a connecting piece is arranged on the bracket body 1; the connecting piece constitutes the installation of the radar module 2 on the bracket body 1, and keeps the radar module 2 within the area encircled by the hollow portion 101; and a spacing is set between the radar module 2 and the bumper 3.

[0054] Based on the above overall introduction, an exemplary structure of the radar module mounting bracket described in this embodiment is as follows: Figure 1 , 2 and Figure 5 The radar module mounting bracket can fix the radar module 2 to the bumper 3. The radar module 2 transmits and receives feedback signal waves, which are transmitted to the computer control module (electronic control unit, referred to as ECU or driving computer) through the wiring harness 6. The computer control module calculates the received wave signals to complete the detection and identification of obstacles around the bumper 3.

[0055] The main appearance shape of the radar module mounting bracket of this embodiment can be constructed as a plate-like shape extending along the bumper 3, so that the fixing position fits the bumper 3, and the bracket body 1 is more firmly and stably matched with the bumper 3 when installed. In order to install and place the radar module 2, this embodiment opens a hollow part 101 on the bracket body 1, which can not only keep the radar module 2 in the area enclosed by the hollow part 101, but also save the material of the bracket body 1. The shape around the hollow part 101 can be constructed to support the radar module 2. When the radar module 2 is installed on the bracket body 1 through the connecting piece, a certain distance is provided between the radar module 2 and the bumper 3. In this way, when the vehicle is violently bumped, the radar module 2 can be effectively prevented from colliding with the bumper 3, so as to protect the radar module 2. The above-mentioned connecting piece can be connected by a threaded structure for easy fixing and installation. Of course, it can also be riveted or clamped. The connection method can be flexibly selected according to the structure of the fixed part of the radar module 2.

[0056] like Figure 8 As shown, as a feasible implementation, the fixing part of the radar module 2 is the ear plates 201 protruding from the two opposite sides of the radar module 2 body, and the number of the ear plates 201 can be set to be multiple. In order to adapt to the fixing part of the radar module 2, on the bracket body 1 on the two opposite sides of the radar module 2, Figure 1A protruding support rib 103 is formed at the edge of the hollow portion 101, and the ear plate 201 of the radar module 2 is fixedly placed on the support rib 103. The arrangement of the support rib 103 allows the radar module 2 to be fixedly mounted in the hollow portion 101 through the ear plate 201, thereby maintaining a certain distance between the radar module 2 and the bumper 3. Such a structure can further buffer the vibration caused by the bumping of the vehicle, effectively preventing the radar module 2 from colliding with the bumper 3; in addition, it can also strengthen the strength of the radar module mounting bracket.

[0057] In order to make the connection between the radar module 2 and the bracket body 1 more stable and firm, Figure 3 As shown, preferably, the ear plates 201 of this embodiment are distributed in a triangular shape on two opposite sides of the radar module 2. The triangle has stability and can be connected to form a triangle with the fixed positions of the radar module 2 as vertices. Such a fixed position distribution can make the radar module 2 more stable and secure to install. In addition, the ear plate 201 of the radar module 2 can also have a positioning function. In order to adapt to the shape of the ear plate 201, the connection between the bracket body 1 and the ear plate 201 can be constructed as a limiting groove 102 that can accommodate the ear plate 201. The ear plate 201 and the limiting groove 102 can be gap-matched, and the preferred gap is 0.1mm-0.2mm, so that the radar module 2 has both the effect of convenient installation and firm fixation.

[0058] In order to fix the bracket body 1 more firmly when it is installed on the bumper 3, on the bracket body 1 around the hollow part 101, as shown in FIG. Figure 3 and Figure 4 As shown, a plurality of welding areas are provided for welding the bracket body 1 to the bumper 3. In this embodiment, there are 5 welding areas, which are circumferentially surrounded by the hollow area, so that the force of the bracket body 1 on the bumper 3 can be more uniform, which is beneficial to improve the durability of the fixed structure. Of course, the number of welding sites 104 can also be adjusted according to the actual shape of the bracket, so that the bracket can be firmly connected to the bumper 3. The welding method can be flexibly selected according to the material to be welded. In this embodiment, puncture welding is preferably used. The puncture welding process has the advantages of saving materials, short processing time, and high safety.

[0059] In addition, in order to facilitate the implementation of the welding process, a preferred method of this embodiment is that an adhesive portion 105 for bonding the bracket body 1 to the bumper 3 before welding the bracket body 1 to the bumper 3 is provided on the bracket body 1 adjacent to the edge of the bracket body 1. In this embodiment, 3M double-sided tape can be used to pre-bond the adhesive portion 105 on the bracket body 1, and then the bracket body 1 is bonded to the bumper 3, and after bonding, the bracket body 1 can be further welded and fixed. The adhesive portion 105 of this embodiment is set at two places to make the bracket body 1 more stable during bonding.

[0060] In order to make the installation position of the bracket body 1 on the bumper 3 more accurate, a positioning mechanism for positioning the installation position of the bracket body 1 is provided between the bumper 3 and the bracket body 1, such as Figure 4-6 As shown. The positioning mechanism is used to position the installation position of the bracket body 1 on the bumper 3, which can effectively prevent positioning deviations caused by mistakes. Furthermore, the positioning mechanism includes a transparent positioning slit 106 formed on the bracket body 1, and a positioning piece 301 fixed to the preset position of the bumper 3. The width of the positioning slit 106 is adapted to the thickness of the positioning piece 301, so that the positioning piece 301 can pass through the positioning slit 106, and the positioning slit 106 and the positioning piece 301 can be clearance-matched, and the preferred clearance is 0.1mm. The coordination of the positioning slit 106 and the positioning piece 301 can make the positioning structure have fewer degrees of freedom and more accurate positioning. In this embodiment, two groups of matching positioning slits 106 and positioning pieces 301 are arranged so that each group of positioning mechanisms shares the force and improves the durability of the mounting structure.

[0061] In addition, in order to improve the strength and rigidity of the positioning structure, a pair of reinforcing ribs 107 extending upward are respectively provided on the bracket body 1 on the opposite side of the positioning slit 106; when the positioning piece 301 is inserted into the positioning slit 106, the two reinforcing ribs 107 are clamped on both sides of the positioning piece 301 in the thickness direction. The gap between each pair of reinforcing ribs 107 can be consistent with the width of the positioning slit 106, or it can be gradually reduced in the direction of extending upward to form a tighter holding force on the positioning piece 301. The reinforcing ribs 107 on the opposite side of the positioning slit 106 can clamp the positioning piece 301 to prevent the positioning piece 301 from being bent and damaged.

[0062] In order to further protect the radar module 2 and prevent the radar alarm from malfunctioning due to mud and sand blocking, a protective cover 4 is provided on the bracket body 1 and is connected to the bracket body 1 to accommodate the radar module 2. A preferred embodiment, as Fig. 9 As shown, the shield body of the protective cover 4 of this embodiment is configured to have a recessed space to accommodate the radar module 2. When the vehicle bumps, the radar module 2 is effectively prevented from contacting the shield body. The protective cover 4 is preferably snap-fitted with the bracket body 1 for easy installation and fixation. Therefore, the protective cover 4 is provided with a snap hole 402, and the bracket body 1 is provided with a snap hook 109 to cooperate with it. Figure 2 As shown. The protective cover 4 is provided with a positioning hole 401, and the bracket body 1 is provided with a positioning pin 108 adapted to the positioning hole 401. The bracket body 1 may also be provided with a limiting portion 110, which forms a limiting support for the protective cover 4, so that the fixing of the protective cover 4 and the bracket body 1 is more secure. The limiting portion 110 of this embodiment includes an annular boss and a convex rib provided around the positioning pin 108. The convex rib can be used to limit the support of the protective cover 4 and also to improve the strength of the positioning pin 108. Figure 2 and Fig.10 shown.

[0063] In order to improve the heat dissipation of the radar module 2, Fig.11 and Fig.12 As shown, a heat dissipation gap (7) is formed between the bottom edge of the protective cover 4 and the bracket body 1. The heat generated by the radar module 2 can be dissipated to extend the service life of the radar module 2, and the condensed dew can be discharged to make the radar module 2 more durable. In addition, in order to facilitate mechanical automation production, the bracket body 1 is provided with a gripping structure 111 for a robot arm to grip the bracket. In the assembly process, the robot arm can transfer the bracket body 1 through the gripping structure 111.

[0064] When assembling the radar module mounting bracket of this embodiment, the radar module 2 can be first fixed on the bracket body 1, such as Figure 3 As shown, the bracket body 1 is then aligned with the installation position on the bumper 3 through the positioning mechanism, the main body of the mounting bracket is pre-fixed by the adhesive portion 105, and the bracket body 1 is further firmly fixed on the bumper 3 by welding, as shown in FIG. Figure 7 As shown, the protective cover 4 is then buckled and connected to the bracket body 1 to complete the assembly. Figure 5 shown.

[0065] Embodiment 2

[0066] This embodiment relates to a vehicle, including a bumper 3, on which the above-mentioned radar module mounting bracket is mounted. The vehicle of this embodiment is equipped with the above-mentioned radar module mounting bracket on the bumper 3, so as to effectively protect the radar module 2.

[0067] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. In the above embodiments of the present invention, the description of each embodiment has its own emphasis. For parts not described in detail in one embodiment, please refer to the relevant description of other embodiments.

Claims

1. A radar module mounting bracket, used for mounting a radar module (2) on a bumper (3) of a vehicle, characterized in that: The radar module mounting bracket includes: A bracket body (1) is fixedly connected to the bumper (3); the bracket body (1) is configured to be in the shape of a plate extending along the bumper (3); A hollow portion (101) formed on the support body (1); A connecting piece is arranged on the bracket body (1); the connecting piece constitutes the installation of the radar module (2) on the bracket body (1) and enables the radar module (2) to be kept within the area enclosed by the hollow portion (101); A distance is set between the radar module (2) and the bumper (3).

2. The radar module mounting bracket according to claim 1, characterized in that: Protruding support ribs (103) are formed on the bracket body (1) at two opposite sides of the radar module (2); and a plurality of ear plates (201) located at two opposite sides of the radar module (2) are fixedly placed on the support ribs (103).

3. The radar module mounting bracket according to claim 2, characterized in that: The plurality of ear plates (201) are distributed in a triangular shape on two opposite sides of the radar module (2).

4. The radar module mounting bracket according to claim 1, characterized in that: A plurality of welding areas for welding the bracket body (1) to the bumper (3) are provided on the bracket body (1) in the circumferential direction of the hollow portion (101).

5. The radar module mounting bracket according to claim 4, characterized in that: An adhesive portion (105) is provided on the bracket body (1) adjacent to the edge of the bracket body (1) for bonding the bracket body (1) to the bumper (3) before welding the bracket body (1) to the bumper (3).

6. The radar module mounting bracket according to claim 1, characterized in that: A positioning mechanism for positioning the installation position of the bracket body (1) is provided between the bumper (3) and the bracket body (1).

7. The radar module mounting bracket according to claim 6, characterized in that: The positioning mechanism comprises a positioning slit (106) formed on the bracket body (1) and a positioning piece (301) fixedly connected to a preset position of the bumper (3); On the support body (1) on the opposite side of the positioning seam (106), there are respectively provided upwardly extending reinforcing ribs (107); When the positioning piece (301) is inserted into the positioning slit (106), the two reinforcing ribs (107) are clamped on both sides of the positioning piece (301) in the thickness direction.

8. The radar module mounting bracket according to any one of claims 1 to 7, characterized in that: A protective cover (4) is provided on the support body (1) and is connected to the support body (1) to accommodate the radar module (2).

9. The radar module mounting bracket according to claim 8, characterized in that: A heat dissipation gap (7) is formed between the bottom edge of the protective cover (4) and the bracket body (1).

10. A vehicle, comprising a bumper (3), characterized in that: A radar module mounting bracket according to any one of claims 1 to 9 is mounted on the bumper (3).