Horizontal sensor fixing structure

Through a horizontal sensor fixing structure including an integrated sensor bracket, the problem of difficult to ensure coaxiality during sensor installation is solved, the smooth operation of the D-shaped axis and accurate signal acquisition are ensured, and the working reliability of the current collecting system is improved.

CN222591392UActive Publication Date: 2025-03-11郑州闪象新能源科技有限公司
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Patent Information

Application Number
CN202421462096.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-03-11
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The prior art cannot guarantee the coaxiality of the sensor with the vertical mandrel during installation, resulting in poor operation of the D-shaped axis and inability to collect information incorrectly.

Method used

A horizontal sensor fixing structure is adopted, including an integrated sensor bracket. The sensor is connected to the vertical mandrel through the integrated sensor bracket. The D-shaped hole and the sensor fixing hole are used to ensure the coaxiality of the sensor and the vertical mandrel through the adjustment of the waist hole and the fixing bolt.

Benefits of technology

The coaxiality guarantee with the vertical mandrel after the sensor is installed is achieved, ensuring smooth operation of the D-shaped axis, avoiding errors in signal calibration, acquisition and transmission, and improving the normal working ability of the current collecting system.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222591392U_ABST
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Abstract

According to the horizontal sensor fixing structure, a sensor is connected to a vertical mandrel through an integrated sensor support, and an inner hole matched with a D-shaped shaft of the sensor is formed in the vertical mandrel; the integrated sensor support comprises a U-shaped support, the U-shaped support comprises a transverse mounting plate and vertical supporting rods located on the two sides of the transverse mounting plate, the tail end of each vertical supporting rod is connected with a wing plate, and the wing plates and the transverse mounting plate are arranged in parallel; wherein a D-shaped hole and sensor fixing holes are formed in the transverse mounting plate, the D-shaped hole is located in the geometric center of the transverse mounting plate, and the sensor fixing holes are distributed in the circumference with the D-shaped hole as the center; at least one kidney-shaped hole is formed in each wing plate, and the whole integrated sensor support is connected to a large bracket through fixing bolts in the kidney-shaped holes. According to the utility model, the position operation smoothness of the D-shaped shaft of the sensor and the influence degree of the assembly coaxiality of the sensor on the normal operation of the current collection system are identified.
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Description

Technical Field

[0001] The utility model relates to a horizontal sensor fixing structure, which belongs to a tram / trolleybus power collection system. Background Art

[0002] The trackless power collection system provides the power source for the operation of the trolleybus. Its operation reliability and the accuracy of the sensor signals collected during the operation directly affect the normal operation of the power collection system.

[0003] The accuracy of the sensor's signal acquisition depends on the following two aspects: 1. The flat section of the sensor's D-shaped axis is used as the acquisition reference surface, and its range of motion after installation; 2. The coaxiality of the sensor with the vertical core shaft after installation.

[0004] However, the existing installation method cannot ensure the coaxiality of the sensor with the vertical core shaft after the screws are tightened, and the D-shaped shaft is prone to jamming or running obstruction, affecting the calibration, collection and transmission of the signal. Utility Model Content

[0005] The technical problems to be solved by the utility model are: how to solve the problem that the coaxiality of the sensor is difficult to ensure during installation; and how to solve the problem that the D-shaped shaft does not run smoothly after installation and cannot or erroneously collects information, so a horizontal sensor fixing method is provided.

[0006] The technical solution of the utility model is specifically as follows:

[0007] A horizontal sensor fixing structure includes an integrated sensor bracket, the sensor is connected to a vertical core shaft through the integrated sensor bracket, and the vertical core shaft is provided with an inner hole matching the D-shaped shaft of the sensor;

[0008] The integrated sensor bracket includes a U-shaped bracket, which includes a transverse mounting plate and vertical support rods located on both sides of the transverse mounting plate, and the end of each vertical support rod is connected to a wing plate, and the wing plate is arranged parallel to the transverse mounting plate; wherein, the transverse mounting plate is provided with a D-shaped hole and a sensor fixing hole, wherein the D-shaped hole is located at the geometric center of the transverse mounting plate, and the sensor fixing holes are distributed on a circle centered on the D-shaped hole; each wing plate is provided with at least one waist hole, and the entire integrated sensor bracket is connected to the large bracket through a fixing bolt in the waist hole.

[0009] The D-shaped hole is φ6.

[0010] The vertical mandrel is connected to the rotating body.

[0011] There are 4 sensor fixing holes in total.

[0012] The length of the waist hole is set to 8mm.

[0013] The beneficial effects of the utility model are as follows: the utility model identifies the influence of the running smoothness of the D-shaped shaft position of the sensor and the coaxiality of the sensor assembly on the normal operation of the current collection system. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the overall structure diagram of the utility model;

[0015] Figure 2 It is the front view of the integrated sensor bracket;

[0016] Figure 3 A top view of the integrated sensor bracket. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] like Figure 1 , Figure 2 , Figure 3 As shown, a horizontal sensor fixing structure includes an integrated sensor bracket 1, and a sensor 2 is connected to a vertical core shaft 3 through the integrated sensor bracket 1. The vertical core shaft 3 is provided with an inner hole matching the D-shaped axis of the sensor 2, and the vertical core shaft 3 is connected to a rotating body 4.

[0019] The integrated sensor bracket 1 comprises a U-shaped bracket, which comprises a transverse mounting plate 11 and vertical support rods 12 located on both sides of the transverse mounting plate 11, and a wing plate 13 is connected to the end of each vertical support rod 12, and the wing plate 13 is arranged parallel to the transverse mounting plate 11. The transverse mounting plate 11 is provided with a D-shaped hole 14 and a sensor fixing hole 15, wherein the D-shaped hole 14 is located at the geometric center of the transverse mounting plate 11, and the sensor fixing holes 15 are distributed on a circumference centered on the D-shaped hole 14. Each wing plate 13 is provided with at least one waist hole 16, and the waist hole 16 is connected to the entire integrated sensor bracket 1 to the large bracket 5 by fixing bolts.

[0020] Furthermore, the D-shaped hole 14 is φ6, and the φ6 D-shaped hole is used to limit the D-shaped axis of the sensor to ensure that the direction of the plane (the reference plane for collecting signals) meets the design requirements.

[0021] Furthermore, there are 4 sensor fixing holes 15 in total, which ensures that the orientation of the sensor harness socket meets the use requirements under different installation situations.

[0022] Furthermore, the length of the waist hole 16 is set to an adjustment range of 8 mm, which is used to adjust the relative position of the sensor axis and the vertical core shaft 3 during installation to ensure their coaxiality.

[0023] The working process of the utility model is as follows:

[0024] 1. Adjust the plane section of the D-shaped axis of the sensor 2 until it can be inserted into the D-shaped hole 14 of the integrated sensor bracket 1;

[0025] 2. Align the two mounting holes of sensor 2 with the mounting holes of the integrated sensor bracket, and insert the M4 bolts for pre-tightening;

[0026] 3. Insert the D-shaped shaft of sensor 2 into the inner hole of vertical mandrel 3, making sure that the sensor harness connector faces outward;

[0027] 4. Align the waist hole 16 on the integrated sensor bracket 1 with the positioning hole on the large bracket 5, and observe whether the sensor 2 is in a straight line with the vertical core shaft 3 after installation; insert 4 M10 bolts, pre-tighten, and continue to adjust the coaxiality of the sensor and the vertical core shaft 3 after installation until the two are in a straight line. Tighten the M10 bolts diagonally and recheck the coaxiality;

[0028] 5. Push and pull the sensor 3 to 4 times to confirm that the D-shaped shaft runs smoothly and without obstruction in the vertical core shaft 3.

[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that, for those skilled in the art, several changes and improvements can be made without departing from the overall concept of the present invention, and these should also be regarded as the protection scope of the present invention.

Claims

1. A level sensor fixing structure, characterized in that: It comprises an integrated sensor bracket (1), wherein the sensor (2) is connected to a vertical core shaft (3) via the integrated sensor bracket (1), and the vertical core shaft (3) is provided with an inner hole matching the D-shaped shaft of the sensor (2); The integrated sensor bracket (1) comprises a U-shaped bracket, the U-shaped bracket comprises a transverse mounting plate (11) and vertical support rods (12) located on both sides of the transverse mounting plate (11), the end of each vertical support rod (12) is connected to a wing plate (13), and the wing plate (13) is arranged parallel to the transverse mounting plate (11); wherein the transverse mounting plate (11) is provided with a D-shaped hole (14) and a sensor fixing hole (15), wherein the D-shaped hole (14) is located at the geometric center of the transverse mounting plate (11), and the sensor fixing holes (15) are distributed on a circumference centered on the D-shaped hole (14); and each wing plate (13) is provided with at least one waist hole (16), and the waist hole (16) is connected to the entire integrated sensor bracket (1) to the large bracket (5) by fixing bolts.

2. A level sensor fixing structure according to claim 1, characterized in that: The D-shaped hole (14) is φ6.

3. The level sensor fixing structure according to claim 1, characterized in that: The vertical core shaft (3) is connected to the rotating body (4).

4. The level sensor fixing structure according to claim 1, characterized in that: A total of four sensor fixing holes (15) are provided.

5. The level sensor fixing structure according to claim 1, characterized in that: The length of the waist hole (16) is set to 8 mm.