Emulsifying and storing equipment for concrete release agent

By designing a concrete mold release agent emulsification storage device including a storage tank, a steam chamber, agitator, a sealing part, a moving mechanism and a heating part, the problems of low emulsification reaction efficiency, serious stratification and inconsistent temperature in the prior art are solved, precise temperature control and emulsifier dosage measurement are achieved, and the efficiency and stability of the emulsification reaction are improved.

CN222592362UActive Publication Date: 2025-03-11HUIZHOU QILIN ENVIRONMENTAL PROTECTION MATERIALS CO LTD
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Patent Information

Application Number
CN202421239512.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-11
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing concrete release agent emulsification reactor lacks precise temperature control and emulsifier dosage measurement, resulting in low emulsification reaction efficiency, serious stratification, low working efficiency and prone to errors.

Method used

A concrete mold release agent emulsification storage device is designed, including a storage tank, a steam chamber, a first and a second stirring part, a sealing part, a moving mechanism and a heating part. Through the synergistic action of these components, precise temperature control of the oil phase and the water phase and measurement of the emulsifier dosage are achieved.

Benefits of technology

This equipment can ensure that the raw materials and water in the oil and water phases are maintained at the same temperature, prevent inappropriate ingredients, and heat each material simultaneously to avoid the problem of inconsistent temperatures, thereby improving the efficiency and stability of the emulsification reaction.

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Abstract

The utility model discloses concrete release agent emulsification storage equipment which comprises a storage tank with an upper opening, a steam cavity hermetically wrapped on the outer wall of the storage tank, a sealing cover hermetically covered above the storage tank, a first partition plate arranged above the storage tank, and a second partition plate longitudinally fixed in the middle of the first partition plate, the left side and the right side of the upper portion of the storage tank are divided into an oil phase space and a water phase space through a second partition plate, a first stirring part is arranged in the oil phase space, a second stirring part is arranged on the lower portion in the storage tank, and discharging grooves penetrating through the first partition plate are formed in the oil phase space and the water phase space and located on the left side and the right side of the second partition plate. Compared with the prior art, a user can place the same amount of materials in the oil phase forming space and the water phase forming space, the improper proportioning ratio can be prevented, meanwhile, the materials in the oil phase forming space and the water phase forming space can be synchronously heated, and the situation that the temperatures of all the materials are inconsistent is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete release agent emulsification, in particular to a concrete release agent emulsification storage device. Background Art

[0002] When preparing concrete release agents and waterproofing agents using emulsified paraffin, organosilane, etc., the oil phase and the water phase need to be metered and heated separately before emulsification. The single-reactor reactors currently on the market need to heat the raw materials separately during the emulsification reaction. It is very easy to stratify the emulsion and the particle size is coarse. Therefore, the emulsification reaction has high requirements and is sensitive to its temperature and emulsifier dosage. Designing a reactor that can accurately control the emulsification temperature and emulsifier dosage is of great significance to the release agent. However, the reactors on the market are generally single-reactor reactors, without supporting weighing devices and corresponding raw material tanks, resulting in different temperatures of the raw materials during emulsification, and each raw material needs to be weighed repeatedly in batches. Its work efficiency is low and errors are prone to occur, and the emulsification effect and later stability of the release agent cannot be guaranteed. Utility Model Content

[0003] The purpose of the utility model is to provide a concrete release agent emulsification storage device, which can solve at least one of the above technical problems. The technical solution of the utility model is as follows:

[0004] A concrete release agent emulsified storage device comprises: a storage tank with an open top, a steam chamber is sealed and wrapped on the outer wall of the storage tank, a sealing cover is sealed on the top of the storage tank, a first partition is provided on the top of the storage tank, a second partition is longitudinally fixed in the middle of the first partition, the left and right sides of the top of the storage tank are respectively separated into an oil phase space and a water phase space by the second partition, a first stirring part is provided in the oil phase space, a second stirring part is provided in the lower part of the storage tank, discharge troughs are provided on the oil phase space and the water phase space and on the left and right sides of the second partition and penetrate the first partition, a sealing part is provided in each of the discharge troughs, a moving mechanism capable of driving the sealing part to move upward is provided above the sealing cover, and a heating part capable of heating the second stirring part is provided below the first partition.

[0005] Furthermore, the first stirring part includes a first motor fixed above the sealing cover, a rotating rod is fixed at the output end of the first motor and passes through the sealing cover, the rotating rod is arranged in the oil phase space, and a plurality of stirring rods are fixed on the surface of the rotating rod.

[0006] Furthermore, the second stirring part includes a fixed sleeve fixed in the middle part below the first partition, a through groove is transversely penetrated on the fixed sleeve, a rotating shaft is provided on a movable sleeve inside the fixed sleeve, a plurality of arc-shaped stirring blades are threadedly wound and fixed on the surface of the rotating shaft, a first bevel gear is fixed on the upper end of the rotating shaft, a rotating shaft is provided on the movable sleeve on the right side below the first partition, a second bevel gear is fixed on the output end of the rotating shaft, the second bevel gear is meshed with the first bevel gear, a second motor is fixed on the right side of the steam chamber, and the rotating shaft passes through the steam chamber and the storage tank and is fixed at the output end of the second motor.

[0007] Furthermore, the sealing part includes a sealing block that is sealingly inserted in each of the discharge troughs, guide blocks are fixed on the left and right sides of the second partition plate, a moving rod is fixed above each of the sealing blocks, a guide groove is provided on each of the moving rods, each of the guide grooves is movably mounted on an adjacent guide block, and a U-shaped block is fixed between the tops of each of the moving rods and connected through a sealing cover.

[0008] Furthermore, the moving mechanism includes a third motor fixed above the sealing cover, a first spur gear is fixed at the output end of the third motor, a threaded sleeve is fixed on the front side of the U-shaped block, a sleeve frame is fixed on the front side of the U-shaped block above the sealing cover, a screw that can cooperate with the threaded sleeve is movably sleeved on the sleeve frame, and a second spur gear that can mesh with the first spur gear is fixed at the lower end of the screw.

[0009] Furthermore, the heating part includes a ventilation pipe which is sleeved and fixed on the left side below the first partition, one end of the ventilation pipe passes through the storage tank and the steam chamber, a heating chamber is provided in the rotating shaft, a ring is fixed above the rotating shaft, and the other end of the ventilation pipe is movably sleeved on the ring and connected to the heating chamber.

[0010] Preferably, an air intake valve and a pressure relief valve are respectively connected to the front and rear sides of the steam chamber, inlets are symmetrically arranged above the sealing cover, each of the inlets is connected to the oil phase space and the water phase space respectively, and a discharge valve is connected to the bottom of the storage tank.

[0011] In summary, the beneficial effects of the present invention compared with the prior art are as follows:

[0012] The utility model provides a concrete release agent emulsified storage device, when in use, water and raw materials are placed in the oil phase space and the water phase space in the storage tank through various inlets respectively, at this time, the raw materials in the oil phase space are stirred through a first stirring part, and at the same time, an external steam conveying device enters the steam chamber through an air inlet valve, so that the steam heats the storage tank, thereby keeping the raw materials and water in the oil phase space and the water phase space at the same temperature, and then the sealing part is driven to move upward by a moving mechanism, so that the sealing part is separated from a discharge trough, at this time, the water and raw materials flow to the bottom of the storage tank through the discharge trough to mix, the water and raw materials are stirred to accelerate the mixing through a second stirring part, and at the same time, the second stirring part is heated by a heating part, so that the raw materials and water are heated synchronously during the stirring of the second stirring part, compared with the prior art, the user places the same amount of materials in the oil phase space and the water phase space, which can prevent the inappropriate proportion of ingredients, and at the same time, the materials in the oil phase space and the water phase space can be heated synchronously to prevent the temperatures of the various materials from being inconsistent. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional schematic diagram of the utility model.

[0014] Figure 2 It is a half-section schematic diagram of the utility model.

[0015] Figure 3 It is an exploded schematic diagram of the utility model.

[0016] Figure 4 For this utility model Figure 2 An enlarged schematic diagram of A-1.

[0017] Figure 5 For this utility model Figure 3 An enlarged schematic diagram of B-1.

[0018] Description of reference numerals: 1, storage tank; 2, steam chamber; 3, sealing cover; 4, first partition; 5, second partition; 6, oil phase space; 7, water phase space; 8, discharge trough; 100, first stirring part; 200, second stirring part; 300, sealing part; 400, moving mechanism; 500, heating part; 101, first motor; 102, rotating rod; 103, stirring rod; 201, fixing sleeve; 202, through groove; 203, rotating shaft; 204, arc stirring blade; 206, Rotating shaft; 207, second bevel gear; 208, second motor; 301, sealing block; 302, guide block; 303, moving rod; 304, guide groove; 305, U-shaped block; 401, third motor; 402, threaded sleeve; 403, sleeve frame; 404, screw; 405, first spur gear; 406, second spur gear; 501, ventilation pipe; 502, heating chamber; 503, collar; 21, air inlet valve; 22, pressure relief valve; 23, inlet; 24, discharge valve. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods:

[0020] like Figures 1 to 5 The concrete release agent emulsified storage device shown in the figure is characterized in that it comprises: a storage tank 1 open at the top, a steam chamber 2 is sealed and wrapped on the outer wall of the storage tank 1, a sealing cover 3 is sealed on the top of the storage tank 1, a first partition 4 is provided on the top of the storage tank 1, a second partition 5 is longitudinally fixed in the middle of the first partition 4, and the left and right sides above the storage tank 1 are respectively separated into an oil phase space 6 and a water phase space 7 by the second partition 5, a first stirring part 100 is provided in the oil phase space 6, and a second stirring part 200 is provided at the bottom of the storage tank 1, and the oil phase space 6 and the water phase space 7 are separated by the second partition 5. A discharge trough 8 is provided on the space 7 and on both sides of the second partition 5, penetrating the first partition 4. A sealing portion 300 is provided in each of the discharge troughs 8. A moving mechanism 400 capable of driving the sealing portion 300 to move upward is provided above the sealing cover 3. A heating portion 500 capable of heating the second stirring portion 200 is provided below the first partition 4. An air intake valve 21 and a pressure relief valve 22 are respectively connected to the front and rear sides of the steam chamber 2. Entrances 23 are symmetrically provided above the sealing cover 3. Each of the entrances 23 is respectively connected to the oil phase space 6 and the water phase space 7. A discharge valve 24 is provided below the storage tank 1.

[0021] The concrete release agent emulsified storage device of the above structure is used to place water and raw materials in the oil phase space 6 and the water phase space 7 in the storage tank 1 through the respective inlets 23. At this time, the raw materials in the oil phase space 6 are stirred by the first stirring part 100. At the same time, the external steam conveying device enters the steam chamber 2 through the air inlet valve 21, so that the steam heats the storage tank 1, so that the raw materials and water in the oil phase space 6 and the water phase space 7 are kept at the same temperature, and then the sealing part 300 is driven to move upward by the moving mechanism 400, so that the sealing part 300 is separated from the discharge chute 8. At this time, water and raw materials flow to the bottom of the storage tank 1 through the discharge chute 8 to mix. The water and raw materials are stirred by the second stirring part 200 to accelerate the mixing. At the same time, the second stirring part 200 is heated by the heating part 500, so that the raw materials and water are heated synchronously during the stirring in the second stirring part 200. Compared with the prior art, the user places the same amount of materials in the oil phase space and the water phase space to prevent inappropriate ingredient ratios. At the same time, the materials in the oil phase space and the water phase space can be heated synchronously to prevent inconsistent temperatures of the materials.

[0022] like Figure 2 and 3 As shown, in some embodiments of the utility model, the first stirring part 100 includes a first motor 101 fixed above the sealing cover 3, a rotating rod 102 is fixed at the output end of the first motor 101 and passes through the sealing cover 3, the rotating rod 102 is arranged in the oil phase space 6, and a plurality of stirring rods 103 are fixed on the surface of the rotating rod 102. The rotating rod 102 is driven to rotate by the first motor 101, so that the rotating rod 102 drives each stirring rod 103 to rotate, so that the stirring rod 103 stirs the raw materials in the oil phase space 6.

[0023] like Figure 3As shown, in some embodiments of the present invention, the second stirring part 200 includes a fixed sleeve 201 fixed to the middle part below the first partition plate 4, a through groove 202 is horizontally penetrated on the fixed sleeve 201, a rotating shaft 203 is movably sleeved in the fixed sleeve 201, a plurality of arc-shaped stirring blades 204 are threadedly wound and fixed on the surface of the rotating shaft 203, a first bevel gear 205 is fixed to the upper end of the rotating shaft 203, a rotating shaft 206 is movably sleeved on the right side below the first partition plate 4, a second bevel gear 207 is fixed to the output end of the rotating shaft 206, and the second bevel gear 207 and the first bevel gear 207 are movably sleeved in the fixed sleeve 201. The bevel gear 205 is meshed, and a second motor 208 is fixed on the right side of the steam chamber 2. The rotating shaft 206 passes through the steam chamber 2 and the storage tank 1 and is fixed at the output end of the second motor 208. The rotating shaft 206 is driven to rotate by the second motor 208. When the rotating shaft 206 rotates, the second bevel gear 207 is driven to rotate. At this time, the second bevel gear 207 drives the first bevel gear 205 to rotate. When the first bevel gear 205 rotates, the rotating shaft 203 is driven to rotate. When the rotating shaft 203 rotates, each arc-shaped stirring blade 204 is driven to rotate. Each arc-shaped stirring blade 204 stirs the raw materials and water in the storage tank 1.

[0024] like Figure 3 and 5 As shown, in some embodiments of the utility model, the sealing part 300 includes a sealing block 301 which is sealed and inserted in each of the discharge troughs 8, and guide blocks 302 are fixed on the left and right sides of the second partition plate 5, and a moving rod 303 is fixed above each of the sealing blocks 301, and a guide groove 304 is provided on each of the moving rods 303, and each of the guide grooves 304 is movably sleeved on the adjacent guide block 302, and a U-shaped block 305 is fixed between and through the sealing cover 3 above each of the moving rods 303, and the U-shaped block 305 is driven to move upward by the moving mechanism 400, so that the U-shaped block 305 drives the moving rod 303 to move upward, so that the moving rod 303 moves upward along the guide block 302 with the guide groove 304, and each of the moving rods 303 drives the sealing block 301 to move upward along the discharge trough 8, and the water and raw materials flow from the discharge trough 8 to the bottom of the storage tank 1 respectively.

[0025] like Figure 3 and 5As shown, in some embodiments of the utility model, in order to achieve the effect of moving the sealing part 300 upward, the moving mechanism 400 includes a third motor 401 fixed above the sealing cover 3, a first spur gear 405 is fixed at the output end of the third motor 401, a threaded sleeve 402 is fixed on the front side of the U-shaped block 305, a sleeve frame 403 is fixed on the front side of the U-shaped block 305 and located above the sealing cover 3, a screw 404 that can threadably cooperate with the threaded sleeve 402 is movably sleeved on the sleeve frame 403, and a second spur gear 406 that can mesh with the first spur gear 405 is fixed at the lower end of the screw 404.

[0026] When a concrete release agent emulsified storage device using the above structure is in operation, the first spur gear 405 is driven to rotate by the output end of the third motor 401, and the second spur gear 406 is driven to rotate while the first spur gear 405 rotates, so that the second spur gear 406 drives the screw rod 404 to rotate on the sleeve frame 403, and the screw rod 404 drives the U-shaped block 305 to move upward through the threaded sleeve 402.

[0027] like Figure 5 As shown, in some embodiments of the utility model, the heating part 500 includes a vent pipe 501 which is sleeved and fixed on the left side below the first partition 4, one end of the vent pipe 501 is arranged to pass through the storage tank 1 and the steam chamber 2, a heating chamber 502 is arranged in the rotating shaft 203, and a ring 503 is fixed above the rotating shaft 203, the other end of the vent pipe 501 is movably sleeved on the ring 503 and connected with the heating chamber 502, when the rotating shaft 203 rotates, the ring 503 provided above it rotates along the other end of the vent pipe 501, and during use, an external steam delivery device delivers steam to the vent pipe 501, so that the steam is input into the heating chamber 502 through the vent pipe 501.

[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and the description are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A concrete release agent emulsification storage device, characterized in that: include: A storage tank (1) is open at the top, a steam chamber (2) is sealed and wrapped on the outer wall of the storage tank (1), a sealing cover (3) is sealed on the top of the storage tank (1), a first partition (4) is provided on the top of the storage tank (1), a second partition (5) is longitudinally fixed in the middle of the first partition (4), and the left and right sides above the storage tank (1) are respectively separated into an oil phase space (6) and a water phase space (7) by the second partition (5), a first stirring portion (100) is provided in the oil phase space (6), and a A second stirring portion (200) is provided at the lower part of the storage tank (1); discharge troughs (8) are provided on the oil phase space (6) and the water phase space (7) and on both the left and right sides of the second partition (5) and penetrate the first partition (4); a sealing portion (300) is provided in each of the discharge troughs (8); a moving mechanism (400) capable of driving the sealing portion (300) to move upward is provided above the sealing cover (3); and a heating portion (500) capable of heating the second stirring portion (200) is provided below the first partition (4).

2. A concrete release agent emulsification storage device according to claim 1, characterized in that The first stirring portion (100) comprises a first motor (101) fixed above the sealing cover (3); a rotating rod (102) is fixed at the output end of the first motor (101) and passes through the sealing cover (3); the rotating rod (102) is arranged in the oil phase space (6); and a plurality of stirring rods (103) are fixed on the surface of the rotating rod (102).

3. The concrete release agent emulsification storage device according to claim 1, characterized in that The second stirring portion (200) comprises a fixed sleeve (201) fixed in the middle part below the first partition (4), a through groove (202) is transversely penetrated on the fixed sleeve (201), a rotating shaft (203) is movablely sleeved inside the fixed sleeve (201), a plurality of arc-shaped stirring blades (204) are threadedly wound and fixed on the surface of the rotating shaft (203), a first bevel gear (205) is fixed on the upper end of the rotating shaft (203), a rotating shaft (206) is movablely sleeved on the right side below the first partition (4), a second bevel gear (207) is fixed on the output end of the rotating shaft (206), the second bevel gear (207) is meshed with the first bevel gear (205), a second motor (208) is fixed on the right side of the steam chamber (2), and the rotating shaft (206) passes through the steam chamber (2) and the storage tank (1) and is fixed to the output end of the second motor (208).

4. The concrete release agent emulsification storage device according to claim 1, characterized in that The sealing part (300) comprises a sealing block (301) which is sealingly inserted into each of the discharge troughs (8); guide blocks (302) are fixed on the left and right sides of the second partition plate (5); a moving rod (303) is fixed above each of the sealing blocks (301); a guide groove (304) is provided on each of the moving rods (303); each of the guide grooves (304) is movably sleeved on an adjacent guide block (302); and a U-shaped block (305) is fixed between the tops of each of the moving rods (303) and passes through the sealing cover (3) and is connected and fixed.

5. The concrete release agent emulsification storage device according to claim 4, characterized in that The moving mechanism (400) comprises a third motor (401) fixed above the sealing cover (3); a first spur gear (405) is fixed at the output end of the third motor (401); a threaded sleeve (402) is fixed at the front side of the U-shaped block (305); a sleeve frame (403) is fixed at the front side of the U-shaped block (305) above the sealing cover (3); a screw rod (404) capable of threadingly matching with the threaded sleeve (402) is movably sleeved on the sleeve frame (403); and a second spur gear (406) capable of meshing with the first spur gear (405) is fixed at the lower end of the screw rod (404).

6. The concrete release agent emulsification storage device according to claim 3, characterized in that The heating part (500) comprises a ventilation pipe (501) which is sleeved and fixed on the left side below the first partition (4); one end of the ventilation pipe (501) is arranged to pass through the storage tank (1) and the steam chamber (2); a heating chamber (502) is arranged inside the rotating shaft (203); a sleeve ring (503) is fixed above the rotating shaft (203); the other end of the ventilation pipe (501) is movably sleeved on the sleeve ring (503) and is connected to the heating chamber (502).

7. The concrete release agent emulsification storage device according to claim 1, characterized in that An air inlet valve (21) and a pressure relief valve (22) are respectively connected to the front and rear sides of the steam chamber (2); inlets (23) are symmetrically provided above the sealing cover (3); each inlet (23) is respectively connected to the oil phase space (6) and the water phase space (7); and a discharge valve (24) is provided below the storage tank (1).